WAMGROUP TOREX ILV User manual

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www.torex.it
TOREX S.p.A.
Via Canaletto, 139/A
I-41030 S. Prospero s/S
(MO) - Italy
Manual No. TOR.056.--.M.EN Issue: A1
Latest update: September 2016
ORIGINAL INSTRUCTIONS IN ENGLISH
ILV
VIBRATING LEVEL INDICATOR
EN
ASSEMBLY AND
MAIN INSTRUCTIONS
FOR USE AND
MAINTENANCE

All the products described in this catalogue are manufactured according to TOREX S.p.A. Quality System procedures.
The Company’s Quality System, certied according to ISO 9001-2008 guarantees that the entire production process, from the
customer’s order to the after sales service, can full the product quality standard.
This publication cancels and replaces any previous edition and revision.
We reserve the right to implement modications without notice.
This catalogue cannot be reproduced, even partially, without prior written consent by the Manufacturer.

INDEX
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TABLE OF CONTENTS
1.0 GENERAL INFORMATION ......................................................................................................................1
1.1 Scope of the Manual .........................................................................................................................1
1.2 Symbols ............................................................................................................................................2
1.3 Glossary and terminology .................................................................................................................4
1.4 Manufacturer’s data and identication of device............................................................................... 5
1.5 Request for assistance......................................................................................................................6
1.6 Warranty............................................................................................................................................6
1.7 Exclusion of responsibility .................................................................................................................6
2.0 INFORMATION REGARDING SAFETY...................................................................................................7
2.1 General safety prescriptions .............................................................................................................7
2.2 Safety prescriptions for installation ...................................................................................................7
2.3 Safety prescriptions for use and operation........................................................................................8
2.4 Safety prescriptions for maintenance and replacement of components ...........................................8
3.0 TECHNICAL INFORMATION ...................................................................................................................9
3.1 General description of device............................................................................................................9
3.2 Main components............................................................................................................................10
3.3 Operating principle .......................................................................................................................... 11
3.4 Noise level....................................................................................................................................... 11
3.5 Environmental operating limits ........................................................................................................ 11
3.6 Safety and information signs...........................................................................................................13
3.7 Residual risks..................................................................................................................................13
4.0 INFORMATION REGARDING HANDLING AND TRANSPORT............................................................. 14
4.1 Type of packaging ...........................................................................................................................14
4.2 Unpacking .......................................................................................................................................14
4.3 Dimensions and weights .................................................................................................................14
4.4 Disposal ..........................................................................................................................................15
4.5 Reception of goods .........................................................................................................................15
4.6 Lifting and unloading methods ........................................................................................................16
5.0 INSTALLATION AND FIXING.................................................................................................................17
5.1 Safety prescriptions for installation .................................................................................................17
5.2 Assembling instructions.................................................................................................................. 18
5.3 Instructions for ATEX IIIC Da/Db zone ........................................................................................... 21
5.4 Mechanical connections..................................................................................................................22
5.5 Electrical connections .....................................................................................................................23
5.6 Adjusting the indicator .................................................................................................................25
6.0 INFORMATION REGARDING USE .......................................................................................................28
6.1 Production Start-up .........................................................................................................................28
6.2 Machine shut-down at the end of the work cycle ............................................................................28
6.3 Reuse after long shut-down ............................................................................................................28
6.4 Storage of the device for extended period ......................................................................................28

INDEX
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7.0 INFORMATION REGARDING USE .......................................................................................................29
7.1 Cleaning the device.........................................................................................................................29
8.0 REPLACEMENT OF PARTS..................................................................................................................30
8.1 Safety recommendations for replacement ......................................................................................30
8.2 Replacing the electric module .........................................................................................................30
8.3 Returning the device .......................................................................................................................32
8.4 Dismantling and disposal ................................................................................................................32
10.0 TECHNICAL DATA .................................................................................................................................33
10.1 Overall dimensions........................................................................................................................33
AATTACHMENTS.....................................................................................................................................35
A1 Declaration of Incorporation ............................................................................................................35

1.0 GENERAL INFORMATION
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1.1 Scope of the Manual
This Manual has been prepared by the Manufacturer to provide the operating technical information for instal-
lation, operation and maintenance of the device concerned.
The Manual, which is an integral part of the device concerned, must be preserved throughout the life of the
device in a known easily accessible place, available for consultation whenever required.
If the Manual is lost, damaged or becomes illegible, contact the Manufacturer for a copy specifying the serial
number of the device.
If the device concerned changes ownership, the Manual has to be handed over to the new owner as part of
the device supply.
The Manual is meant for specialist technical personnel appointed and authorized by the Manufacturer, owner
and installer to act on the device concerned for which specic technical skills in the sector concerned are nec-
essary (electrical, mechanical, etc.).
The illustrations may differ from the actual structure of the device concerned but do not interfere with the ex-
planation of the operations.
In case of doubt, contact the Manufacturer for explanations.
The Manufacturer reserves the right to make changes to the Manual without the obligation to provide prior The
Manufacturer reserves the right to make changes to the Manual without the obligation to provide prior com-
munication.
The technical information included in this Instruction Manual is the property of the Manufacturer and therefore
has to be considered as condential.
It is forbidden to use the Manual for purposes other than those strictly linked to the operation and maintenance
of the device.
This information is provided by the Manufacturer in the original language (English) and can be translated into
other languages to satisfy legislative and/or commercial requirements.

1.0 GENERAL INFORMATION
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To highlight certain parts of the text, for purposes of safety, or to indicate important information, certain symbols
are used, the meaning of which is described below.
It is important to comply with and scrupulously follow the information highlighted by the symbols.
Danger - Warning
Indicates situations of serious danger which, if ignored, can be risky for the health and safety of per-
sons.
Caution
Indicates that appropriate behaviour must be adopted to avoid posing risk for the health and safety of
persons and avoid causing economic damage.
Important
Indicates particularly important technical information which must not be ignored.
1.2 Symbols

1.0 GENERAL INFORMATION
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Symbol
representation Symbol description
Danger sign: indicates danger of electric shock caused by the presence of pow-
ered components inside the junction box or control panel.
Obligation: read this Manual before carrying out any action on the device con-
cerned.
Forbidden: indicates that it is forbidden to lubricate or adjust moving parts.
Forbidden: indicates it is forbidden to introduce hands into the equipment.
List of safety and information symbols

1.0 GENERAL INFORMATION
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Operator: person appropriately trained and authorized by the Production Manager for setting up the device
concerned and carrying out routine maintenance.
Installer: organization with specialized technicians and appropriate equipment for carrying out risk-free instal-
lation and extraordinary maintenance.
Specialist technician: person responsible for and authorized by the Manufacturer, owner or installer to act
on the device; must have specic technical skills depending on the sector concerned (electrical, mechanical
etc.). The specialist technician, in addition to being familiar with the working of the device concerned, must be
familiar with the working of the plant or equipment on which the device concerned is installed.
Routine maintenance: includes all the actions necessary to keep the device in good working conditions, to
ensure greater operating durability and to keep the safety requisites constant.
Extraordinary maintenance: all the actions meant to keep the device in perfect working order.
Setting in safety conditions: all the precautions the authorized personnel must adopt before acting on
the device concerned.
The precautions are listed below.
- Ensure that the device concerned is disconnected from all the mains and use suitable devices to
prevent the possibility of the power sources being activated accidentally.
- Ensure that all the moving parts of the device have come to a complete stop.
- Ensure the temperature of the device concerned is such that it does not burn.
- Provide appropriate lighting in the area around the operations.
- Wait for the material to be handled inside the device or machine concerned to settle down com-
pletely.
1.3 Glossary and terminology

1.0 GENERAL INFORMATION
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Important
Do not change the data on the identication plate.
Keep the ID plates clean, intact and legible as regards the data they contain.
If the ID plate is damaged or is no longer legible (even just one informative element on it) contact the
Manufacturer for a new ID plate and replace it.
The ID plates shown identify the device concerned and its main components.
The plates show the reference necessary for operating safety.
1.4 Manufacturer’s data and identication of device
Identication plate of the ILV indicator
1) Manufacturer’s name and address
2) Serial No.
3) Device type
4) Range limits
5) Output signal range
6) Cable or tape length
7) Application limits
WAM GROUP
TOREX SpA
®
I-41030 S.Prospero (MO)
www.torex.it
SN 1010001111 1.1.2012 ILV
Supply : 230 VAC 50-60 Hz
Outputs: 4-20 mA
L: 30m (100 ft)
Enclosure IP66
thread R 11
2"
Conduit entry M25x1.5;M20x1.5
T(amb) -20°C ...+60°C
T(process) -40°C ...+80°C
P(process) : -2...+2 bar
See instruction manual for proper operation
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1.5 Request for assistance
1.6 Warranty
1.7 Exclusion of responsibility
For all technical assistance, contact the Manufacturer’s service network.
For all requests, provide the device identication data, the type of problem encountered and all other informa-
tion which could be useful for identifying the problem.
The conditions for validity and applicability of the warranty are specied in the sales contract.
The device is delivered according to the specications indicated by the Buyer in the order and the conditions
valid at the time of purchase.
The Manufacturer shall not accept responsibility for safety of persons or objects and operation failure of the
device if the loading/unloading operations from trucks, transport, positioning at the site, use, repairs, mainte-
nance etc. have not been carried out in compliance with the warnings described in this Manual, and in accord-
ance with the national legislation in force.
Likewise, the Manufacturer shall not accept any responsibility if the device concerned is used:
- improperly;
- by unauthorized persons and/or persons not sufciently trained for installation, operation and maintenance;
- with modications made to the original conguration without the Manufacturer’s permission;
- with spare parts that are not original or are not specic for the model;
- without maintenance;
- non-pursuant to the regulatory standards and national or local legislation on the matter of occupational
safety;
- non-pursuant to the regulatory standards and national or local legislation on the matter of occupational
safety.