Brunswick Santini User manual

POCKET BILLIARD TABLE
INSTALLATION MANUAL
51-906026-001 October 2017
SERVICE DEPARTMENT P.O. BOX 68 BRISTOL, WI 53104
EMAIL: BRUNSWICKSER[email protected]
Santini/Sutton

PAGE 2 BRUNSWICK INSTALLATION MANUAL
SUTTON
NOTE: Please use the instructions in this manual to assemble the tables
shown below. Illustrations may be different depending on the table be-
ing assembled. Also note that careful handling of all components
will assure damage-free assembly.

BRUNSWICK INSTALLATION MANUAL PAGE 3
SANTINI/SUTTON
BASEFRAME AND LEG ASSEMBLY
FIGURE ONE
Step #1: Position the side sills with the inside up on a
protected at surface. Loosely attach the cross support
brackets to each side sill using 5/16-18 x 2” hex head cap
screws and 5/16 washers.
Step #2: Assure that the cleats are perpendiculiar to the
top of the sill and securly tighten.
FIGURE ONE
FIGURE TWO
Step #3: Place one end sill into position by sliding the
hex head screws through the clearance holes of the sill
cleats and secure with 3/8-16 threaded nut within the leg
as shown.
Step #4: Continue attaching both end sill and two side
sills.
FIGURE THREE
FIGURE THREE
Step #5: Set the cross supports into position. Make sure
that they do not set above the side sill. It may require
shaving wood off the bottom of the cross support.
Step #6: Loosely attach the cross supports with 3/8-16 x
3-1/4” hex head cap screws, two 3/8 washers and
3/8-16 hex nuts.
Step #7: Position the baseframe in it permanent
location with sides and ends at least 60” away from
walls or obstructions.
Step #8: Square the table by measuring diagonally,
adjust if necessary by pushing at the of the baseframe
diagonally until measurements are within 1/8”.
Step #9: Tighten all hardware securely
FIGURE TWO

PAGE 4 BRUNSWICK INSTALLATION MANUAL
SANTINI/SUTTON
SLATE ASSEMBLY
LEVELING THE BASEFRAME AND
ATTACHING SLATE
FIGURE ONE
IMPORTANT: Prior to installing the slate, it is
important to level the baseframe.
Step #1: With a carpenter’s level, locate the highest
corner of the baseframe. Level the base frame by
positioning shims (supplied with table) underneath the
other three legs as necessary.
Step #2: Be sure that the top surfaces are absolutely
ush. Add shims or remove wood as necessary to ac-
complish this.
Step #3: With the baseframe level and carefully posi
tioned in its permanent location, place the center section
of slate on the table. Be sure that the center section is
precisely square with the frame and an equal amount of
overhang exists on both sides of the table.
FIGURE ONE
FIGURE TWO
Step #4: Position the two end slate sections on the base -
frame as shown if gure 2. Be sure that the penciled arc
forms a radius.
Step #5: Recheck to be sure that the slate has an equal
amount of overhang around the baseframe.
Step #6: Using the twelve (12) countersink holes in the
slate as a template, pilot drill 5/32’ diameter holes into
the mounting cleats.
Step #7: Securely fasten the end slate section at both
ends of the table
FIGURE TWO

BRUNSWICK INSTALLATION MANUAL PAGE 5
SANTINI/SUTTON
SLATE ASSEMBLY
(CONTINUED)
FIGURE THREE
Step #8: With a precision level, level each end slate sec-
tion by driving wooden slate wedges (provided) between
the top of the baseframe and bottom of the slate as
shown in gure 3. Keep the wedges as close to the
countersink holes as possible.
Step #9: With both end slates perfectly level, continue
fastening the end slates at the joints. Recheck for level
and if necessary, back the screws out and adjust the
shim position, then retighten the slate attaching screws.
Step #10: When satised that both end slates are level,
shim, the center slate section as required to obtain a
ush t at both joints, then screw the center slate down.
Step #11: Slate joints can now be lled with fast setting
rock hard putty. Lightly sand or scrape across joint after
grouting.
FIGURE THREE
FIGURE FOUR
Step #12: From the end of a bed cloth, cut strips of cloth
approximately 1-1/2” wide by approximately 8” long and
glue the strips to the pocket cutouts. This is important
as this will provide cushioning from ball impact and the
bed cloth will last much longer.
Step #13: Proceed to cloth covering instructions.
FIGURE FOUR

PAGE 6 BRUNSWICK INSTALLATION MANUAL
RAIL ASSEMBLY
FIGURE ONE
Step #1: Position rails upside down on a protected
surface in the respective locations.
FIGURE ONE
FIGURE TWO
Step #2: Insert stud of pocket iron into the end of the
rail. Press in tightly against the end on the rail while
threading a hex head bolt 5/16-18 x 3/4” with washer
into the threaded hole in the stud. Tighten securely.
Step #3: Repeat above procedure with the
remaining ve pockets.
FIGURE TWO
FIGURE THREE
Step #4: Thread a machine stud into the three locations
of each rail.
FIGURE THREE
SANTINI/SUTTON

BRUNSWICK INSTALLATION MANUAL PAGE 7
APRON ASSEMBLY
FIGURE ONE
Step #1. With rail assembly remaining upside down,
position the apron brackets into the groove with the word
“FRONT” facing away from the rail. Place each bracket
approximately 3 - 4” from each end of the rail. With the
brackets rmly seated in the bottom of the groove, attach
them to the back of the rail core with #6 x 3/4”
at head screws.
FIGURE ONE
FIGURE TWO
Step #2. Position the aprons into the grooves so the ends
of apron and rails are even. Make sure the top of the
apron is seated against the bottom of the rail groove.
Attach the brackets to the back of the apron with
#8 x 1/2” pan head screws.
FIGURE TWO
FIGURE THREE
Step #3. Using a partner, carefully turn the rail and
pocket assembly over and lower over the table.
Step #4. Align the eighteen machine studs with the
eithteen clearance through the slate and lower the
assembly onto the slate.
Step #5. Thread the 3/8-16 hex nut and dome washer
onto the machine stud (three places) at the ends of the
table and tighten securely.
Step #6. Making sure that the side rails are in a straight
line as sighted down the length of the table (cushion
side), fasten the side rails securely with remaining nuts
and dome washers.
Step #7. Attach pocket tabs to underside of slate frame
pad with nails, or 1/2” staples.
Step #8. Thoroughly brush the area on which the bed
spots are to be applied. Position the bed spot and rmly
roll a ball over the spot to achieve good adhesion.
NOTE: Bed spots are self adhesive.
SANTINI/SUTTON
FIGURE THREE