BuckMaster BUCK GRILL BG-PBLP User manual

1
Owner’s Care & Use Guide
Model BG-PB (LP or NG) & BG-SB2 (LP or NG)
BUCK OUTDOOR GAS BURNERS
Contact Information
Buck Stove, New Buck Corp
200 Ethan Allen Drive, Spruce Pine NC 28777, US
828-765-6144 | www.buckstove.com
ATTENTION
INSTALLER: PLEASE LEAVE THESE INSTRUCTIONS WITH THE CONSUMER.
CONSUMER: PLEASE READ & RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE AND BEFORE INSTALLING
DANGER - IF YOU SMELL GAS:
I) Shut o the gas supply to the appliance at its source.
2) Extinguish any open ames.
3) Remove burner lid to release any accumulation of gas
vapor.
4) If a gas odor persists, keep away from your appliance
and contact your gas supplier or re department imme-
diately.
WARNING
I) Do not store or use gasoline or other ammable liquids
or vapor in the vicinity of this or any other appliance
2) An LP cylinder not connected for use shall not be
stored in the vicinity of this or any other appliances.
5024463
CONFORMS TO
ANSI-Z21.58

2
Table of Contents
Product Inspection ............................................................................... 3
Product Specications ......................................................................... 4-5
Safety Information ................................................................................ 6-9
Install & Operation Instructions ........................................................ 10
Gas Leak Information ........................................................................... 11-13
Electrical Safety Warnings ................................................................... 14
Appliance Location & Clearances ...................................................... 15-16
Custom Cabinet Installation ............................................................... 17-20
Lighting the Burner .............................................................................. 21-22
Flame Adjustment ................................................................................. 23
Maintenance & Cleaning ..................................................................... 24
LED Replacement ................................................................................. 25
Troubleshooting Guide ........................................................................ 26
Replacement Parts ................................................................................ 27-30
Wiring Diagram ..................................................................................... 31
Customer Service & Warranty Information ...................................... 32-33

3
Product Inspection
• Check to see all parts are received as per the order
placed.
• Contact New Buck Corporation at 1(828)765-6144
for any missing parts.
• Inspect the products for any damages before
starting the installation.
• Go through the installation instructions carefully
before starting the installation.
VISIBLE LOSS OR DAMAGE
Be certain any visible damage to the carton is noted on
freight bill or express receipt and signed by the person
making delivery.
FILE CLAIM FOR DAMAGES IMMEDIATELY,
Regardless of extent of damage.
CONCEALED LOSS OR DAMAGE
If damage is unnoticed until the burner is unpacked, notify the transportation company or carrier immediately and le
a “concealed damage” claim with them. This should be done within (5) days of the date delivery is made to you. Be sure
to hold on to the container for inspection. We cannot assume responsibility for damage or loss incurred in transit.

4
Product Specications
H
DW
Dimensions
Width (W) 12 5/8”
Depth (D) 25 1/4”
Height (H) 9 1/4”
Details
Material Stainless Steel Cutout Width 11 1/8”
Single Burner BTU 12,000 BTU Cutout Depth 20 5/8”
Total Power Output 24,000 BTU Cutout Height* 8 1/2”
Fuel Type Natural Gas / Propane
Buck Double Side Burner
NOTE: ALWAYS have equipment measured by a Contractor before beginning any project.
*These dimensions create the required air gap underneath this appliance. This air gap serves
multiple purposes, such as preventing a build-up of heat in the island cavity and helping provide
proper airow for combustion and/or cabinetry.

5
Dimensions
Width (W) 15 3/4”
Depth (D) 23 1/4”
Height (H) 9 1/8”
Details
Material Stainless Steel Fuel Type Natural Gas / Propane
Inner Burner BTU 25,000 Cutout Width 14 1/8”
Outer Burner BTU 35,000 Cutout Depth 18 7/8”
Total BTU 60,000 Cutout Height* 8 1/2”
H
WD
Buck Power Burner
NOTE: ALWAYS have equipment measured by a Contractor before beginning any project.
*These dimensions create the required air gap underneath this appliance. This air gap serves
multiple purposes, such as preventing a build-up of heat in the island cavity and helping provide
proper airow for combustion and/or cabinetry.

6
Important Safety Information
WARNING
Please read this manual carefully and before using your burner to ensure proper operation, instal-
lation, servicing and to reduce the risk of re, burn hazard and or other injury. This manual should
be retained for your information
NOTE:
Improper installation and service or maintenance may cause property damage, injury or death. Do
not operate this appliance without having read this manual.
All gas installations and gas conversions must be performed by a qualied technician or authorized
service agent.
NOTE:
This appliance is not intended for commercial use.
Safe operation of the Buck Power/Side Burner depends upon its proper installation. Only a quali-
ed professional installer and service technician must perform adjustments and service of the
burner. Proper location and proper use is essential to insure safe and continued trouble-free oper-
ation. Any non-approved alterations made to the appliance will void the product’s warranty.
NOTE:
The manufacturer cannot be held responsible for damage or injury caused by improper use of this
appliance.
General Safety & Installation Warnings
FOR YOUR SAFETY!
If you smell gas:
1. Shut o gas to the appliance.
2. Extinguish any open ame.
3. If odor continues, immediately call your gas supplier or your re department.

7
WARNING
WARNING
Please read and follow these basic precautions to ensure the proper function of the appliance and
the safety of the consumer:
To reduce the risk of re, electric shock, or injury, read and follow these basic precautions before
installing/operating your appliance.
APPLIANCE INSTALLATION
This gas appliance must be installed in accordance with all local codes.
If installation is planned in an area with no local codes, the gas appliance must be installed in ac-
cord with the National Fuel Gas Code ANSI Z223.1 and storage and handling of liqueed petroleum
gases, ANSI/NFPA 58 or CSA B149.1 natural gas and propane installation code.
CALIFORNIA PROPOSITION 65 WARNING
1. This product can expose you to chemicals including Carbon Monoxide, which is a byproduct of combustion
known to the State of California to cause cancer and birth defects or other reproductive harm. For more infor-
mation go to www.P65Warnings.ca.gov.
2. California law requires businesses to warn customers of potential exposure to such substances. To minimize ex-
posure to the substances, always operate this unit according to the use and care instructions found in this manual.
Be certain to provide adequate ventilation when cooking.
3. Warning: Handling the brass material on this product exposes you to lead, a chemical known to the state of Califor-
nia to cause cancer, birth defects or other reproductive harm. (Wash hands after handling this product.)
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or
property damage and will void your warranty. Read the installation, operating and maintenance instruc-
tions thoroughly before installing or servicing this equipment.
STATE OF MASSACHUSETTS
WARNING: All gas products must be installed using a “Massachusetts” licensed plumber or gastter. A “T” handle type
manual gas valve must be installed in the gas supply line to this appliance. This applies to permanently installed natu-
ral gas and propane installations. This does not apply to propane portable installations using a 20 pound tank.
EXPLOSION HAZARD!!!
Do not store ammable materials near or inside the appliance. Keep area clear and free from com-
bustible materials, gasoline, and other ammable vapors and liquids. Failure to do so can result in
death, explosion, or re.

8
NOTE
Have an ABC Fire Extinguisher accessible at all times. Never attempt to extinguish a grease re
with water or other liquids.
IMPORTANT: Consult the AHJ (Authority Having Jurisdiction) or local contractor of any uncer-
tainty.
THIS UNIT IS FOR OUTDOOR USE ONLY!
Do not operate in a building, garage or any other enclosed areas. This could result in carbon monoxide buildup which
could result in injury or death. Burners are not designed or intended for installation near a window or vent that goes
into the house.
WARNING
Do not store or use gasoline or other ammable liquids or vapors in the vicinity of this or any
other appliance.
The installation must conform with local codes or, in the absence of local codes, with either Na-
tional Fuel Gas code, ANSI Z223.1/NFPA 54 or the National Gas and Propane installation code,
CSA B149.1, or the Propane storage and Handling Code, CSA B149.2, or the Standard for Recrea-
tional Vehicles, ANSI A119.2/NFPA, and CSA Z240 RV Series, Recreational Vehicle Code as appli-
WARNING
1. The outdoor cooking gas appliance and it’s individual shuto valve must be disconnected
from the gas supply piping system during any pressure testing of that system at test pres-
sures in excess of 0.5 psi (3.5 kPa)
2. The outdoor cooking gas appliance must be isolated from the gas supply piping system by
closing it individual manual shuto valve during any pressure testing of the gas supply pip-
ing system at test pressures equal to or less than 1/2 psi (3.5kPa).
WARNING

9
FOR YOUR SAFETY !
1. Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or
any other appliance.
2. Do not store any propane/butane (G31-G30) cylinder (that is not connected for use) in the vi-
cinity of this or any other appliance.
3. Do not attempt to heat unopened containers on the burners as pressure may build up and
cause the container to explode.
4. Never use charcoal or any other solid fuel in the burners.
5. Never cook without the drip pan in place.
6. Never operate this burner while under the inuence of alcohol or drugs.
NOTE: Check with City and Fire department for Local Building Codes. A Permit may be re-
quired for outdoor kitchen construction.

10
Please read all instructions before installing or operating your gas
appliance to prevent injury and appliance damage.
• All gas appliances will get hot during use. Use extreme caution when operating the appliance.
• Do not touch hot surfaces. Always use the handle when removing the lid.
• Close supervision is necessary when this or any appliance is used near children. Keep children
away from the appliance during operation and until the appliance has cooled o.
• Do not store any LP cylinder or tank not connected for use with the appliance, in the area of
this appliance or any other appliance. Never store an LP cylinder or tank indoors, or within the
reach of children.
• Never test the appliance for gas leaks using a lighted match or any other open ame; see leak
test procedures using soap/water solutions – see section on Leak Testing.
• The use of accessories, regulators, or components not recommended by the appliance manu-
facturer may cause injuries and will void warranty.
• Never light the appliance without the lid removed and be certain that the burners are posi-
tioned and seated over the gas valves and on the burner support.
• Never lean over the cooking surface when lighting or operating the appliance.
• Use cooking utensils with wood handles and insulated oven mitts when operating the appli-
ance.
• Do not store anything in the appliance. Make sure food is not forgotten in the appliance; for-
gotten items could melt or catch re when the appliance is turned on.
• To prevent injuries, do not use accessories that are not recommended by the manufacturer.
• Before cleaning the appliance, "trip" the circuit breaker and disconnect the transformer.
• Never use the appliance in windy conditions. If located in a consistently windy area
(oceanfront, mountaintop, etc.) a wind break will be required. Wind blowing into or across the
burner, can cause poor performance and / or cause the control panel and knobs to get danger-
ously hot.
• Always remove the appliance lid carefully, using only the handle - the lid may be hot.
• Children should not be left alone or unattended in an area where any appliance is in use. They
should never be allowed to touch, sit or stand on any part of the appliance.
• Do not store items of interest to children in cabinets above the appliance or in the appliance.
Children climbing on the appliance to reach these items could be seriously injured.
• Wear proper clothing when operating this appliance. Loose-tting or hanging garments
should never be worn while using the appliance.
• Do not leave the appliance unattended while in use.
• Do not use water on grease res! A violent steam explosion may result. Instead, smother the
re with a multipurpose ABC extinguisher.

11
GAS LEAK WARNINGS
 Finding and/or xing a gas leak is NOT a “DO-IT-YOURSELF” procedure – ONLY USE A PROFESSIONAL.
 NEVER USE THE BURNER WITHOUT FIRST LEAK TESTING THE GAS CONNECTIONS INCLUDING ALL OF THE
VALVES, FITTINGS, LINES ETC. (ALL GAS CONNECTIONS SHOULD BE CHECKED)
 WARNING: DO NOT USE OPEN FLAME TO CHECK FOR LEAKS. USE OF AN OPEN FLAME COULD RESULT IN A
FIRE, EXPLOSION AND BODILY HARM.
 DO NOT SMOKE WHILE PERFORMING THE LEAK TEST. Any open ame will ignite the gas.
 To prevent re or explosion hazard, Perform leak test outdoors only.
 Check to ensure that exible hoses do not have any cuts and wear that may aect the safety before each use. Only
the factory supplied hose and regulator must be used. Use only replacement regulator and hose assemblies speci-
ed by New Buck Corporation.
Checking for Gas Leaks
Perform a leak test before each use whether the gas supply cylinder has been disconnected or not. In addition, when-
ever the gas cylinder is connected to the regulator or whenever any part of the gas system is disconnected or replaced,
perform a leak test.
As a safety precaution, remember to always leak test your appliance outdoors in a well-ventilated area. Never smoke
or permit sources of ignition in the area while doing a leak test. Do not use a ame, such as a lighted match to test for
leaks. Use a solution of soapy water.
• Prepare a leak testing solution of soapy water by mixing in a spray bottle one part liquid soap to one part water.
• Make sure all the control knobs are in the OFF position.
• Turn on the gas.
 On Natural Gas systems, turn the main feed valve to the appliance.
 On LP systems, turn the cylinder valve knob counter clockwise one turn to open.
• Apply the leak-testing solution by spraying it on joints of the gas delivery system. This includes all valves, pipe
connections, joints, lines and every point from the gas source to the burners.
• Blowing bubbles in the soap solution and/or there is a faint gas smell (Typically Gas has a rotten egg smell) indi-
cates that a leak is present. Do not attempt to ignite the burner.
• Turn all control knobs back to the full OFF position
WARNING
FOR YOUR SAFETY!
If you smell gas:
1. Shut o gas to the appliance.
2. Extinguish any open ame.
3. If odor continues, immediately call your gas supplier or your re department.

12
• Stop a leak by tightening the loose joint and/or resealing with a gas approved thread sealant , re-
moving sealant in the event of a ared connection or by replacing the faulty part with a replace-
ment part recommended by the manufacturer. Do not attempt to repair the cylinder valve if it is
damaged. The cylinder must be discarded to a proper LP tank location (company or facility) and
then replaced.
• If you are unable to stop a leak turn all control knobs back to the full OFF position, shut o the
gas supply to the appliance and release pressure in the hose and manifold by pushing in and turn-
ing any of the control valves one quarter turn counter-clockwise.
• On LP systems, remove the cylinder from the appliance.
• Call an authorized gas appliance service technician or an LP gas dealer.
• Do not use the appliance until the leak is corrected.
• The below diagram is intended to show what a leaking connection would look like.
Leak Testing
• All gas piping and connections must be tested for leaks after installation or service along with be-
fore each use. This includes all valves, pipe connections, joints, lines and every point from the
gas source to the burners.
All leaks must be corrected immediately. Remember-before exchanging an empty bottle for a new
one; make sure all control valves are in the “o” position. This can create a low ow of gas through
the burner. This would require the tank to be disconnected from the regulator, and then recon-
nected to reset the regulator.
Open the valve (shut-o or ‘ON’ LP tank). Test for leaks by applying liquid soap solution to all
joints. Bubbles forming indicate a gas leak.

13
WARNING
Filling and Relling LP Gas Cylinders:
All purging and relling of LP Gas cylinders must be performed by qualied personnel in the LP Gas industry. Never
store a spare LP Gas cylinder under or near this appliance. Never ll the LP gas cylinder beyond 80 percent full. Fail-
ure to follow these instructions may result in explosion, personal injury or death.
• Turn control knobs and cylinder valve to the OFF position. Unscrew valve.
• Remove cylinder and have it lled at your local qualied propane dealer.
• Once lled, carefully connect the valve and make sure it is secure and not leaking.
• With the control knobs in the OFF position, turn on the cylinder valve.
If you smell gas or hear a hiss of gas escaping from the tank, get away from the tank and do not
attempt to correct the problem yourself. Call the Fire Department immediately.
If your appliance has no leak at the cylinder, then re-check for loose connections and retest for
leaks using the method detailed in the following pages with soapy solution.
Do not subject your LP gas cylinder to excessive heat, and always store the cylinder in an upright
position. Never store your LP cylinders indoors.
Make sure that when attaching components, all connections are secured and fully tightened to
prevent leakage.
Always check for leaks before every use.
If one is not already available, it is required that an ON-OFF shuto valve be installed at the gas
supply source, and that the gas supply be turned o when either Natural Gas or LP Gas appliances
are not in use.
Transporting and Storing LP Gas
Transport only one cylinder at a time. Ensure the cylinder is secured in an upright position with
the control valve turned o and the dust cap in place. Store cylinders outdoors and out of the reach
of children. Do not store cylinders in a building, garage, or any other enclosed area.

14
Electrical Safety and Installation Warnings
Extension cords may be used if care is exercised in their use. If an extension cord is used:
 The marked electrical rating of the cord set or extension cord should be at least as great as the
electrical rating of the appliance.
 The cord should be arranged so that it will not touch hot surfaces, sharp edges or drape over
the countertop or tabletop (where it can be pulled or tripped over unintentionally).
Outdoor extension cords should be used with products suited for outdoor use. They are surface
marked with sux letters "W" or "W-A" and with a tag stating "Suitable for Use with Outdoor Appli-
ances".
To protect against electrical shock, the power cord and plug should be kept dry and o of the
ground. Do not clean this product with water spray; do not spray cleaners into the lamp socket
area.
Gasoline, lighter uid or other ammable liquids and vapors should never be stored in the area of
this appliance or any other appliance.
Before installation or service, disconnect the power supply to the work area by removing the fuse,
"tripping" the circuit breaker, or unplugging the unit.
NOTE: Use a 15 AMP Breaker with GFI protection.
NOTE: This burner uses a “Transformer” to provide power to the LED lights. This diagram
provides you with connection information.
Keep any electrical supply cord and fuel supply hose away from any heated surfaces, sharp edges
and dripping grease.
Be certain your appliance is properly installed and grounded by a qualied technician in accord-
ance with applicable codes. To guarantee the electrical safety of this appliance, continuity must ex-
ist between the appliance and an eective grounding system. It is imperative that this basic safety
requirement be met. The manufacturer cannot be held responsible for damages caused by the lack
or inadequacy of an eective grounding system.
Do not operate any appliance with a damaged power cord or power plug, and do not operate any
appliance after the appliance malfunctions or has been damaged in any manner. If this should oc-
cur, return the appliance to the nearest authorized service facility for examination, repair or ad-
justment.
This appliance conforms to all uniform electrical safety codes and electrical grounding regulations.
Install unit according to I.A.W. local codes or with National Electrical Code ANSI/NFPA 70 or CSA
C22.1 in their absence.

15
Location of Appliance
Most importantly, this is an outdoor appliance. Ensure your appliance is positioned safely away
from anything that can catch re. Under no circumstance is this appliance to be used indoors.
is includes garages or any other enclosed area. This outdoor cooking gas appliance is not ap-
proved to be installed in or on any recreational vehicles and /or boats. Buck burners are for sin-
gle family/residential use only.
When determining a suitable location take into account concerns such as exposure to wind, prox-
imity to trac paths and keeping any gas supply lines as short as possible.
Do not store combustible materials, gasoline or ammable liquids or vapors around the appliance.
This Buck burner must be located outdoors only. As with any gas appliance, harmful carbon mon-
oxide is produced during the combustion process that should not be allowed to accumulate in a
conned space. Please note since hot air rises above the Buck burner while in operation, covered
locations should be avoided. Do not locate the Buck burner where an overhang or awning may cov-
er it.
• DO NOT obstruct the ow of combustion and ventilation air to this appliance.
• Keep any electrical supply cords and the fuel supply hoses away from any heated surfaces and/
or sharp and aggressive edges.
• Non-Combustible Enclosure: The Buck burner must be installed in a NON-COMBUSTIBLE
ENCLOSURE ONLY. The determination of whether a location is combustible or non-
combustible construction is made by the local re marshal, building inspector or the local safe-
ty authority having jurisdiction.
• Clearance from Combustibles: Ensure your appliance remains at a distance of at least 14” from
sides & 18” from back from any combustible material such as wood, gyprock, paper and plants.
Do not store combustible materials, gasoline or ammable liquids or vapors around the appli-
ance.
• Adequate Ventilation: Ensure there is adequate ventilation for both the appliance and/or the
outdoor kitchen cavity. This is required not only for proper combustion, but also to prevent gas
build up. While the amount of venting required varies on a case by case basis, consult with your
local licensed professional and local code for adequate venting requirements. Keep the ventila-
tion openings of the enclosure free and clear from any debris.
• Firm Level Surface: Use your appliance only on a rm level surface. This appliance is not de-
signed for recreational vehicles, and should not be installed on a boat or marine craft.
• Protection from Weather: Keep the appliance protected from adverse weather, including rain
and winds. Wind can back up the heat behind the control panel potentially creating a gas leak,
damage to the product, and injury.
• Maintenance Access: When your appliance is installed, you should be able to access the gas
supply line including the gas piping or hose, gas regulator, gas cylinder and any shut o valves.
Allow clear access to the entire gas supply hose and regulator.
• Partial Enclosures: Many backyards have areas that are partially closed o, such as balconies
and pergolas. In some cases, it is hard to decide whether these partially enclosed areas should
be classied as indoor areas, particularly in terms of permanent (non-closable) ventilation.
Consult the AHJ (Authority Having Jurisdiction) or local contractor of any uncertainty. This out-
door cooking gas appliance shall not be located under overhead construction.

16
CLEARANCES
TO NON-COMBUSTIBLE CONSTRUCTION
A minimum of 4" clearance from the back of the gas appliance to non-combustible construction is
required.
TO COMBUSTIBLE CONSTRUCTION
This appliance should NOT be installed over, under or next to unprotected combustible
construction. A minimum clearance to vertical and rear combustible material is 18” and 14” on
the sides. The minimum vertical clearance to combustible materials means that ALL combustible
materials must be outside this 18” zone. As an example, if you have an outdoor kitchen with a stuc-
co or tiled surface and wood-frame construction beneath, the wood is considered combustible,
even though the gas appliance is touching the stucco or tile surface, which is noncombustible.
Therefore, the entire outdoor kitchen must be constructed from a non-combustible material. In
extreme circumstances, the wood could potentially get hot enough to burn.

17
Installing Gas Appliance in Custom Built Cabinet
The installation must conform with local codes or, in the absence of local codes, with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1. If you
are connecting an appliance to a xed fuel piping system specifying the use of a rigid pipe, semi-
rigid tubing, and/ or a connector that complies with the standard for Connectors for Outdoor Gas
Appliances and Manufactured Homes, ANSI Z21.75
WARNING
ALL PARTS OF AN OUTDOOR KITCHEN MUST BE CONSTRUCTED FROM NON-COMBUSTIBLE
MATERIALS.
DO NOT store or use products with ammable liquids or vapors in the vicinity of the Buck Gas ap-
pliance Cabinet, Outdoor Kitchen cabinets or any appliances.
NOTE TO INSTALLERS: All built-in appliances must use rigid pipe, semi-rigid tubing, or a con-
nector complying with the standard for Connectors for Gas Appliances, ANSI Z21.24. CSA 6.10, or
Standard for Connectors for Outdoor Gas Appliances and Manufactured homes, ANSI Z21.75. CSA
6.27, for the appliance which are connected to xed fuel piping system (Natural Gas).
WARNING
This gas appliance is designed for non-combustible enclosures only, and must be installed and
serviced by a licensed gas professional to local codes. As indicated on the rating plate, this gas
appliance is designed to operate with supply pressure of 4” WC for Natural Gas & 11" WC or LP
gas. For installations where the gas supply pressure exceeds these requirements, a regulator
must be installed upstream of the burner’s components. If the gas supply pressure is lower than
these requirements, the unit will be under-red and will not reach the maximum temperatures.
Ensure that the supply line size complies with local and/ or national installation codes.

18
Built in Gas Appliance Dimensions
ABCCutouts
Double Side Burner BG-SB2 8 1/2” 20 5/8” 11 1/8”
ABCCutouts
Power Burner BG-PB 8 1/2” 18 7/8” 14 1/8”
Double Side Burner
Power Burner
If the outdoor kitchen countertop will overhang
the face of the outdoor kitchen, notching out the
two front countertop edges will be necessary to
allow the burner to slide ush against the outer
front wall of the outdoor kitchen. Due to diering
personal preferences of the size of the notch out,
this is recommended to be done at the point of
installation so that the consumer can dictate their
preference.
Must conform with local codes or, in the absence
of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, or the Natural Gas
and Propane Installation Code, CSA B149.1, or the
Propane Storage and Handling Code, CSA B149.2,
or the Standard for Recreational Vehicles, ANSI
A119.2/NFPA 1192, and CSA Z240 RV Series, Recre-
ational Vehicle Code, as applicable.

19
Custom Cabinet Installation Vent Locations
The following diagram shows a variety of examples of venting locations and congurations for an
outdoor kitchen. These are not the only possible options for venting but instead simply some ex-
amples of the more common congurations found. Notice the middle set of vents being positioned
lower on the outdoor kitchen cavity for LP gas.
BUILDING BBQ SPECIFICATIONS
ALL GAS CONNECTION POINTS SHOULD BE TESTED FOR LEAKS AFTER INSTALLATION
PRIOR TO EACH USE OF THE GAS APPLIANCE(S).
Before installing an appliance in any outdoor kitchen cut out, make sure that the opening is not
bigger than the outside frame of the appliance unit. The appliance should rest on the lip of the
frame.
Pay careful attention to the location of the gas line. It should be routed away from sources of heat,
sharp edges, and aggressive surfaces and should make as few bends as possible.
Ensure the gas line connection will be accessible when appliance is installed. A safety shuto valve
is required at this gas connection point

20
IMPORTANT: Before you build the frame, you must take into consideration the total weight of the
sleeve, gas appliance and any nishing materials Review the table on the next page for the proper
framing dimensions for the insulation sleeve. Determine the entry point for both the gas inlet and
electric connections. Make the 4" square holes for gas and electrical connections (rear or bottom
access) based on your requirements. Note that the gas and electrical connections are located on the
right side. A "Level" should be used to assure that the framing is level, both front to back and side
to side.
NOTE: Never under any circumstance should you install the transformer or run a gas hose in be-
tween the gas appliance and the rebox!
SLEEVE INSTALLATION
Position the sleeve into the frame. No part of the combustible enclosure can protrude above the
top surface or in front of the face surface of the liner.
Gas Appliance INSTALLATION
Use the proper equipment to support the gas appliance. Place the gas appliance into the sleeve and
place it over the sleeve lip across the back and sides. The liner is designed to support the gas appli-
ance without additional fasteners.
FINISHING
If desired any gap remaining between the sleeve and the combustible enclosure may be lled with
a non-combustible sealant.
Insulated Liner Information
Insulated Liner Warning
• Never install this product into a combustible enclosure without an insulated jacket. Doing so
could result in re, property damage and personal injury.
• Never locate the gas appliance under a roof or overhang, in a building, garage, shed or other
such enclosed area.
• Never locate the gas appliance under combustible construction.
• Installation must conform with local codes or, in the absence of local codes, with either the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and propane Installation Code,
CSA B149.1, or Propane Storage and Handling Code, B149.2, in Canada.
Do not store any chemicals in the outdoor kitchen. Pool chemicals or any chemical will corrode
the gas hoses and manifold / valves and may cause a leak resulting in an explosion and/or bodily
harm or death. Warranty on all equipment will be void if chemicals are stored in the outdoor
kitchen.
WARNING