BuckMaster 26000-B User manual

~~m!~ ii unmatched biB ™
Your Energy Answer ™
Contact local building and/or
fire officials about restrictions
and
installation inspection in your area.
INSTRUCTION FREESTANDING, MASONRY INSERT, AND BUCKMATE INSERT
MODEL 26000-B STOVE
MODEL 27000-B STOVE
MODEL 28000 STOVE (Not UL Listed)
MODEL ZC-2-01
UTILE BUCKMATE
MODEL ZC-3-01 REGULAR BUCKMATE
MODEL Fp·201 FIREPLACE FEATURES
INSTALLATION MAINTENANCE
OPERATION PREPARATION SAFETY
SAFETY NOTICE
If this stove Is not properly installed, ahouse fire may result. For your safety, follow
the Installation directions. Contact local building or fire officials about restrictions and
Installation inspection requirements In
your area.
f(}\l This symbol on the nameplate means the product is Listed by Underwriters Laboratories, Inc. (UL Standard
~ No. 737 Fireplace Stoves) File No. MH 11032, (UL Standard Nos. 1482, 737, 127) File No. MH 13684.
SMM-01-001-A5
SMM-01-002-A5
EFFECTIVE 05/0 1/1987

SECTION II
TABLE OF CONTENTS
INTRODUCTION Inside Cover
BUCK STOVE FEATURES 2
SECTION IMASONRY INSERT INSTALLATION 4
MINIMUM CLEARANCES 5
REQUIRED FIREPLACE DIMENSIONS 6
TOOLS FOR INSTALLATION 6
INSTALLATION PREPARATION 7
POSITIONING THE BUCK STOVE 7
MOUNTING THE TRIM PANELS 7
SEALING THE TRIM PANELS
11
FINAL STEP 11
FINAL CHECK , , 12
FREE·STANDING INSTALLATION 13
MINIMUM CLEARANCES 14
TOOLS FOR INSTALLATION 23
INSTALLATION PREPARATION
!' ,23
DETERMINING THE CHIMNEY LOCATION
24
FINAL CHECK 25
SECTION III
SECTION IV
SECTION V
SECTIION
VI
BUCKMATE INSERT INSTALLATION 28
PARTS REQUIREMENTS 30
PREPARATION AND CONSTRUCTION ,32
ZC·2·01/26000·B LITTLE INSTRUCTIONS
34
ZC-3-01/27000-B REGULAR AND ZC-3·01lFP-201 INSTRUCTIONS 38
ELECTRICAL INSTALLATION
44
FINISHING , , .. 45
STACK INSTALLATION 46
Fp·201 OPERATION AND INSTALLATION OF GAS LOGS 48
FP-201 REMOVAU27000-B STOVE INSTALLATION
.49
SAFETY 51
CHIMNEy 50
WOOD STOVE SAFETY , 52
SAFETY PRECAUTIONS 52
OPERATION 53
BUILDING AFIRE
54
GUIDE TO THE BURNING QUALITIES OF WOOD 55
COAL BURNING 56
HELPFUL HINTS 57
MANUFACTURER'S SUGGESTED PREVENTIVE MAINTENANCE 58
STOVE
59
CLEANING THE STOVE 59'
GLASS DOORS 59
CREOSOTE-Formation and Need for Removal 60
WARRANTY Back Cover
Page 1

The BUCK STOVE Models 26000·B, 27000·B, and 28000 are safe and efficient heating systems
which utilize either wood or Bituminous coal
as fuel.
The installation and operating instructions found in this manual have been developed through
extensive laboratory testing and in the field experience. The procedures outlined MUST
be
followed exactly to ensure asafe and operational installation as well as to validate your war·
ranty.
Throughout the manual you will see this
symbolAThiS indicates areas of importance regard-
ing safety. Please make aspecial note of these areas. Read these
instructions carefully
before installing your BUCK STOVE and keep them with your important papers for future
reference.
FIGURE 1PHYSICAL FEATURES
INSTALL AND USE ONLY IN ACCORDANCE WITH THE MANUFAC·
TURER'S INSTALLATION AND OPERATING INSTRUCTIONS. DO NOT
CONNECT THIS UNIT TO ACHIMNEY FLUE SERVING ANOTHER
APPLIANCE.
Page 2

BUCK STOVE FEATURES
Before attempting to install or operate your BUCK STOVE, It is agood idea to familiarize
yourself with the features and operating controls of the stove. (Figure 1)
OPERATING CONTROLS
1. DAMPER: The damper contrails located In the center of the stove, just underthe stove top.
Ilis operated by lifting up on the control handle, and then pushing or pulling the handle. When
the handle is lowered, the
control locks Into position. The damper Is fUlly open when the con·
trol is pushed if" and fully closed when the handle is pulled oul. The damper must be opened
before the
doors are opened.
2. DOOR HANDLES: The door handles on the BUCK STOVE are air cooled and shielded. The
handle on the right hand
door latches the doors shut, while the left hand handle is fixed. To
open the doors, rotate the right handle up, or
counter clockwise one quarter turn, and pull the
doors open. The doors are closed and locked by reversing the procedure.
3. BLOWER CONTROL: The blower control switch is located on the lower right side of the
stove front. This
switch controls the functioning of the builtin fan. In the "MANUAL" position,
the
blower operates continuously; in the" AUTOMATIC" position, the blower is controlled by
an internal
thermostat in the stove which reacts to the temperature of the air between the
stove walls. The speed
of the blower is then dependent primarily on the size of the fire in the
firebox.
A CAUTIONI DO NOT unplug the blower during stove operation!
4. DRAFT CONTROLS: The primary air draft controls are located on the lower portion of the
doors. They are operated by
sliding the controls to uncover more or less of the draft air inlets.
Aknob is provided which is used to operate the
control and also serves a locking function. The
control is locked into position by screwing it in until it is snug.
5. UPPER WARM AIR OUTLET: Provides heat extraction from the top surface of the stove.
6. UPPER TRIM PANEL: Seals the fireplace against soot and ash, and prevents warm room
air from escaping up the chimney on masonry insert.
7. DECORATIVE BRASS KNOBS: Adds an attractive accent to the stove's appearance.
8. GOLD TRIM: Same as
brass knobs for masonry inserl.
9. SIDE TRIM PANEL (2): Same as top trim panel for masonry insert.
10. AIR INLET: Allows cooler room air to be circulated through the blower and back into the
warm air chamber
of the stove.
11. SIDE WARM AIR OUTLET (2): Extracts heat from the sides of the firebox.
12. STAND: Elevates free standing stove for safety and a beautiful appearance.
13. DOORS: Provides an "airtight" feature. The doors allow amuch higher burning efficiency
than can be obtained with an open firebox.
14. LOWER WARM AIR VENT: Extracts heat from the bottom of the firebox. It is aprimary part
of the patented air flow pattern of the BUCK STOVE.
15. HEARTH PLATE: Offers protection from spilling ashes and cinders on the fireplace hearth.
It also separates the warm air outlet from the primary draft air.
16. SMOKE HOOD OR VISOR: Helps trap any smoke which escapes when the doors are open-
ed too rapidly. After !tle doors are opened. the natural draft of the stove will pull the smoke
back inside.
17. POWER CORD: Provides electrical power 10 operate the blower.
18. STACK: Chimney connector for free standing stove.
Page 3

SECTION I
MASONRY INSERT INSTALLATION
26000-B27000-B28000
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I I I I I ,I I nII•I I IIIR
When the Buck Stove is to be installed as an insert, the approprii:Hci kit
must be used.
FP26
for Little Buck 26000-B
FP27-B
for Regular Buck 27000-8
FP28 for Big
Buck 28000
Page 4

SECTION I: INSTALLATION
AALL DIMENSIONS SHOWN
ARE
MINIMUM ALLOWED
FOR WARRANTY
FIGURE 1INSTALLED
MINIMUM CLEARANCES
Minimum Clearances:
The BUCK STOVE fireplace Models 26000-B, 27000-8 and 28000 are intended for installation
in accordance with the standard for chimneys, fireplaces, vents. and solid-fuel burning appliances,
NFPA-211 code. BUCK STOVES are NOT intended for use with afactory-built metal fireplace.
See Section III for Buck Stove/BuckMate Installation Instructions. The applicable parts of this
code are:
1. The chimney must be of masonry construction with an open cross-sectional area of at least
50 square inches (7-1/4" x7-114" square or 8" round.)
2. The hearth must be of masonry construction and must extend aminimum of 16" in front of
the fireplace opening and aminimum of 8" to either side of the fireplace opening.
3. There must be aminimum of 8" between the side of the masonry fireplace opening and any
combustible materials, or
16" between the BUCK STOVE firebox opening and any combustible
materials. If there is not
16" from the front of the BUCK STOVE firebox opening and the front
of the masonry hearth, afloor protector must
be used in front of the hearth to protect combusti-
ble materials. The floor protector
is to be of non-combustible. inorganic material equal to 3/8"
thick millboard having athermal conductivity of K=0.84 BTU/PHoF inches and must measure
38" wide. The minimum clearances for the fireplace model are shown in Figure 1.
4. If your fireplace has wood trim above it, or awood mantel. it must be located so there is at
least 20" between tile top of the BUCK STOVE and any part of the trim or mantel including
supports. This can be reduced to
18" (See Figure 2). If amodified trim kit is used (examples
shown
in Figure 8, Page 9and Bending Modification Tips for Modified Trim Kit, Page 10.)
Page 5

FIGURE 2
NOTE:
Hearth Extension must be 38" wide )(
~" thick non·combustible inorganic
material equal to ~ .. thick millboard
having a thermal conductivity of
K =0.84
BTU/P HO F inches
Depth Dimension is determined by
Depth
of Masonry Hearth.
AALL DIMENSIONS SHOWN
ARE MINIMUM ALLOWED
FOR WARRANTY
INSTALLED MINIMUM CLEARANCES
TO WOOD
TRIM WITH MODIFIED TRIM KIT
REQUIRED FIREPLACE DIMENSIONS
The minimum and/or maximum fireplace dimensions for the installation of aBUCK STOVE
are:
FIREPLACE MODEL
26000-B Little Buck
27000-B Regular Buck
28000 Big Buck
HEIGHT
22114-29"
24%·31"
26%·33"
WIDTH
30-40"
34-44"
37-41"
DEPTH (MIN)
17"
17"
17"
TOOLS FOR INSTALLATION
If you decide to install your own stove, there are several hand tools you will need to do the job.
If you
do not already have them, they are readily available at most hardware stores.
Hack saw
Caulking gun
Large adjustable wrench (may not be needed)
Drop
cloths or newspapers
Vacuum
cleaner or Whisk broom
Flashlight
1tube of RTV silicone. Code 103 or 106, or high temperature rubber cement rated between 450°
-600°F.
7/32" drill bit and
drill
Page 6

INSTALLATION PREPARATION
Fireplace
1. Locate furniture and other materials away from the front of the fireplace to allow free
access to the fireplace.
2. Cover the hearth and adjacent floor areas with the drop cloths to protect from soiling
or marring the surfaces.
3. Remove the existing fireplace damper plate.
4. Thoroughly clean the fireplace of ashes and soot.
5. Check the chimney and smoke chamber for excessive bUildups of creosote or soot.
Also, check
fOf, obstructions, such as bird nest. If the chimney is excessively dirty,
clean it, or have someone clean
it professionally BEFORE installing or using the
BUCK STOVE.
Stove Preparation
1. Remove the protective plastic wrapping from the stove.
2. Inspect the stove for any obvious physical damage.
3. Plug the power cord into a115 VAC outlet to test the motor and fan. Place the blower
control in the
"MANUAL" position to test.
4. Check the primary air draft controls to ensure that they slide freely and will lock
into position when the control knobs are tightened.
5. Check the operation of the damper control to ensure that it will open and close
properly.
6. Open and remove the doors and firedogs from the stove to facilitate installation.
FIGURE 4PREPARING
GOLD TRIM
FIGURE 3STOVE POSITIONING
Cut and Remove from
8ack Flange only.
POSITIONING THE BUCK STOVE
When positioning the stove, the following con-
ditions MUST be metl (See Figure
3)
1. The front of the damper opening must be
positioned BEHIND the rear edge of the lintel
to ensure proper draft. (See Figure
3)
2. The vertical plane of the fireplace front must
fall BEHIND the side cold air vent
on top of
the stove.
(In other words. it is possible to have
the stove too far
in as well as not far enough!)
3. Center the stove in the fireplace opening.
MOUNTING THE TRIM PANELS
After the BUCK STOVE is positioned. as
shown
in Figure 3, mark the mounting posi-
tion of the trim panels
as follows:
1. Set the top (long) trim panel
in place on top
of the stove. The panel should be flat against
the outside face of the fireplace, and standing
vertically. Mark along the lower edge of the
trim panel with apencil to make areference
line for mounting.
2. Set the side trim panels in place, again flat
against the face of the fireplace. Mark down
the inside edge of the trim panel to make a
vertical reference line.
3. Slide the BUCK STOVE out of the fireplace
far enough to work behind
the trim panel refer-
renee lines.
Page 7

4. Mount the side trim panels. (See Figure 5)
a. Position the trim panel on the reference
line.
b. Drill Mounting Holes in center of trim
panels
mounting brackets to allow for
adjustment in and out If necessary.
c. Mount the
trim panel using the self·tapp-
ing screw provided.
5. Ends of gold trim should be prepared for
easier insertion to touch stove
top In side and "'Ib
top trim panels. (See Figure 4)
6. Mount top trim panel and Insert gold trim. If
they overhang on each side trim panels, they FIGURE 5MOUNTING TRlrvi PANEL
should be marked and cut off for neater ap-
pearance. Gold trim can also be cut in this
step.
(See Figure
6)
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FIGURE 6MARKING TOP TRIM
Page 8

FIGURE 7
7. Set the top trim panel In place and mount the same as the side panels.
8. Slide the BUCK STOVE back Into the fireplace. Check to be sure that the trim panels are pro·
perly positioned and lie
flat against the front of the fireplace. If one or more of the panels is
out
of position, slide the stove out and reset by loosening the mounting screws and reposi·
tloning in the slot. (See Figure
7)
CHECKING TRIM
PANEL ADJUSTMENT
MINIMUM CLEARANCE FOR BUCK STOVE
FIREPLACE INSERTS MODIFIED TRIM KIT.
FIGURE 8INSTALLED
MINIMUM CLEARANCES
Figure 8shows aBuck Stove Fireplace Insert with amodified trim kit, installed in amasonry
fireplace showing
minimum clearances for Georgian or Colonial type wood trim, on amasonry
fireplace. If wood trim is desired around the fireplace front, modify the trim kit
as shown in the
bending
modification tip on the following page. With modification on the stove trim kit, there
must
be aminimum of 6" from the cold air intake to side wood trim, and 81 12" from stove top to
top wood trim. Wood trim should not exceed
J!.I" thick.
Page 9

BENDING MODIFICATION TIPS FOR
MODIFIED TRIM KIT
FLAT DEVELOPMENT
;--.
II
I I
.' _ .J
FACE VIEW
TOP TRIM
,--,
I I
~ 1
\\
<1
l
SIDE VIEW
TOP TRIM
r ---
I
\." - --
~ FACE VIEW SIDE VIEW
---
Page 10

SEALING THE TRIM PANELS
It is necessaryto seal trim panels against the
stove and against the fireplace front. This will
prevent the loss of warm room air up the
chimney.
1. (See Figure 9) Using the caulking gun and
acartridge of RTV silicone, run abead of
silicone all the way around the inside of the
trim panels next to the stove.
2. (See Figure 10) Attach 1 1/2" x 2" strip in-
sulation around the back edge of the trim
panels. Set the strip back
1" from the edge.
NOTE: On rock face fireplaces, it may be
necessary to add additional pieces of
fiberglass
to fill large or deep mortar joints.
Standard Caulking Gun
FINAL STEP
1. Slide the stove back into the fireplace. Be
sure the trim panels all tit snugly against the
face of the fireplace.
NOTE: Be sure the top
edge of the trim panel runs true with the
mortar joints
on abrick fireplace. It it does not,
one side of the stove can be shimmed from
the bottom with metal to give a
"square"
appearance.
2. Place aflashlight up through the damper
and onto the top of the stove. Visually check
all the way around the trim panels for evidence
of light seepage. Any seepage should
be
blocked with the use of additional fiberglass
and
RTV silicone until atight seal is achiev-
ed. (See Figure 10)
FIGURE9
FIGURE
10
SEALING TRIM PANELS
Insulafion Strip
ATTACHING
INSULATING STRIPS
Page 11

==:J c=::J c=J l -) c=:J c==J c=::J c=J
1......-.-"-"----'-"-----'"'----»---- .c=J r==J r===r
FIGURE 11
FINISHED VIEW
3. Install the firedogs (or coal grate, refter to Page 56), and replace the doors.
Note: Model 28000 is standard with bottom refractory only. Rear and side refractory can
be purchased separately and must
be used when burning coal.
FINAL CHECK
1. Recheck the specified clearances.
2. Remove all foreign material from the firebox area.
3. Open the primary air drafts and damper.
4. Plug the power cord into a115 VAC outlet. DO NOT route the cord under the hearth
plate or
in front of the stove to the opposite side.
5. Place acrumpled piece of newspaper in the stove. Light it and close the doors. Ensure
that the stove draws properly through the primary drafts. The paper should burn quickly
and with apronounced roaring sound.
6. Check for smoke leaks around the doors.
7. Open the doors and install the firescreen. Check for smoke esce.ping froln the front of
the stove. Smoking usually indicates adefective or poorly positioned chimney. it athorough
review of the installation instructions does not reveal the problem, contact your BUCK
STOVE dealer for assistance.
NOTE: The BUCK STOVE is painted with aspecially formulated high temperature paint
that cures during the first two or three firings. You may notice aslight smoking effect and
an odor of burning paint when
you build the first fires. This is normal and is not acause
for alarm.
In some cases, these fumes will activate asmoke alarm. Cracking awindow
near the stove will allow these fumes to escape.
DO NOT build alarge, roaring fire until
this curing
is complete or the stove finish may be damaged.
Page 12

SECTION II
FREE-STANDING INSTALLATION
26000-8 27000-8 28000
SAFETY NOTICE
Ifthis stove is not properly Installed, ahouse fire may result. For
your safety, follow
the Installation directions. Contact local building
or fire officials about restrictions
and Installation Inspection requirements in your area.
When aBUCK STOVE
is to be installed as freestanding fireplace stove, kits
No. L1 or
P1 and S1 must be used.
Page 13

SECTION If
MINIMUM CLEARANCES
WALL INSTALLATION
The BUCK STOVE Models 26000-8 and
27000-B must be installed
in compliance with
the instructions contained in this manual.
Clearance from
combustible walls and
ceilings.
The minimum lateral distance between any
part of the BUCK STOVE models 26000-8
and 27000-B are shown in figures 1and
2.
Floor Protection
If afreestanding model ofthe BUCK STOVE
is to be installed on acombustible floor, anon-
combustible pad must be placed below it
to
protect the floor from radiant heat and burn-
ing material from the stove.
The pad must meet the following minimum
specifications:
ANOTE:
Oimonsion, Shown ."-
Minimum CI •• r.""" III
Combu .. i:'", Wilt
flO()( ProtoctOt _
Minimum Sin Chart "A"
FIGURE 1
Woll
16"
•Use aListed Floor Protector or aFloor Pro-
tector made of anon-combustible inorganic
material equal
to 3/8" Thk. millboard having
athermal conductivity of
K::: 0.84 BTUlF2HoF
inches.
Ft.2 H. Degrees F.
ANOn:
Oimll'\'ttom 5hOYWfl .q
Minimum C .. .,..nc. to
Co~iUi'lb~ Waif.
16"
The BUCK STOVE must be positioned on
the pad so that there is aminimum
of 16"
from the front of the door to the front of the
pad, and a
minimum of 8" measured
horizontally from the sides of the stove to
the sides
of the pad.
CHART A
BUCK STOVE
MODEL
26000-8
27000-8
2S000
Floor Protector
MINIMUM
SIZE:
48" x 4S" x 3/S"
53" x 4S" x3/8"
54" x 54" x3/8"
FIGURE 2CORNER
INSTALLATION
CAUTION: There must
be aminimum of 18" from any single wan pipe to acombustible
wall. If there is not
18" from single wan pipe to the combustible waH, awall
protector
must be used.
Page 14

Reduced Clearances Using Wall Protectors
(These are minimum clearances, minimal floor protection sizes and minimal wall protection
sizes, Larger sizes and clearances are allowed.)
26000-8 LITTLE
A. CORNER INSTALLATIONS
1. Using 3V2" masonry without ventilated air space.
_._-----
"'Floor
Protector T
- 37"- 39"
....... '------l---l-~J-. -L __
Finished Floor
Line
TOP VIEW
2, Using 31 12" masonry with 1" ventilated air space.
FRONT VIEW
Wall Protector Combustible Wall
1" Air
Space
~ 36" I
!'--34W' :
~- 50" -- .-----.,
TOP VIEW
....... Floor
Protector
1" Air
Space
--' ............... \ .• _;
Skip every other brick top
&boltom to allow for air
flow behind masonry
FRONT VIEW
Page 15

26000-8 (Continued)
3. Using 24
gao sheet metal with 1" ventilated air space.
Wall Protector Combustible Wall
43"
31"
FRONT VIEW
I t" From
Finished Floor
J,-.~.
~d=====;;;;.;:i.;;;;::"- .L_
Floor
Protector
531.. 1" From
Celling
TOP VIEW
I'" 38" ----;1
.....-----50 .. ----- .. 1
B. PARALLEL WALL INSTALLATIONS
1, Using 31 12" masonry without ventilated air space,
Combustible Wall Wall Protector
T
39' 12"
-----.----ic::r==--;----
Floor Protector
1
32'35112" ..
U
16"
l-e
441fz" "i
.... ---- 48" ---~~
....... ---50.. "\
TOP VIEW FRONT VIEW
Page 16

26000·8 (Continued)
2. Using 3 W' masonry with 1" ventilated air space.
HI
32
ITU
1" Air
Space
1-4--35"---
~ 38'12 !.L.....- __ .:j
1-+--- 44 1/B"'----JIoj
TOP VIEW
Floor
Protector
1" Air
Space
~_.-'
_ 32"
~::::J:::.-Crl=J::=:c.~
~1'/
Skip ~ry other brick top
and bottom
to allow for air
flow behind masonry
FRONT VIEW
3. Using 24 gao sheet metal with 1" ventilated air space.
1" Air
Space
Combustible Wall Wall Protector
)01
Floor Protector
1" Air Space
42"_
Maintairl 1" space between
top and bollom for air flow
behind protector
L-A ... _---441/B':....,' ----~
TOP VIEW FRONT VIEW
Page 17

27000·B BUCK STOVE
A. CORNER INSTALLATIONS
1. Using 31 /2" masonry without ventilated air space.
Wall Protector Combustible Wall
1'----'1--'--' __ 'LLJ'
10lh" 7"
'f -'f'"
"Floor
Protector
TOP VIEW
2. Using 3V2" masonry with 1" ventilated air space.
l
4'"
Finished Floor
line
FRONT VIEW
Wall Protector Combustible Wall
TOP VIEW
," Air
Space
"Floor
Protector
1" Air Space ,,-''''
T
45"
Skip every other brick top
&bottom to allow lor air
flow behind masonry FRONT VIEW
Page 18