Breckwell P24FSA User manual

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BRECKWELL
Hearth Products
P24FSA
P24FSL P24I
OWNER’S MANUAL
SAFETY NOTICE: If your appliance is not properly installed a house fire may
result. For your safety, follow the installation directions. Contact local building or
fire officials about restrictions and installation inspection requirements in your
area.
ALL UNITS TESTED AND
LISTED BY
ICBOTL-116 NER-QA-219
Factory Recommends Professional Installation
Manufactured by
National Steelcrafters of Oregon Inc.
P.O. Box 24910
Eugene, Oregon 97402
©NATIONAL STEELCRAFTERS OF
OREGON INC.
3/57 1000

Thank you for purchasing the Breckwell Pellet Burning
Stove. You are now prepared to burn wood in the most
efficient, convenient way possible. To achieve the safest, most
efficient and most enjoyable performance from your stove, you
must do three things: 1) Install it properly; 2) Operate it correctly
CONTENTS
and; 3) Maintain it regularly. The purpose of this manual is to
help you do all three. PLEASE read this manual thoroughly
before beginning your installation and KEEP IT in a handy
place for future reference and for future owners.
1.0 Introduction
3.0 Operation
4.0 Maintenance
2.0 Installation
3.1 Proper Fuel
4.1 Ash Disposal P24I
2.1 Preparation
3.2 Pre-Startup Check
4.11 Ash Disposal P24FSA and P24FSL
4.12 Vacuum Use
2.2 Clearances 3.3 Building a Fire
4.2 Cleaning
2.3 Combustion Air Supply
3.31 Using Approved Fire Starter
4.3 Blowers
2.31 When Outside Air is Not Used 3.32 Optional Hot Rod ™
4.4 Chimney Cleaning
2.4 Venting
3.4 Panel Controls
4.5 Recommended Maintenance
Schedule
5.0 Trouble Shooting Guide
2.41 P24FSA and P24FSL
3.5 Optional Thermostat
2.42 P24I
3.6 Damper Control
5.1 Fuel Will Not Feed
2.5 Electrical Installation 3.7 Refueling 5.2 Fire Goes Out
2.6 Special Mobile Home 3.8 Breckwell Tool
5.3 Smoky Fire
Requirements
3.9 Shut Down Procedure
3.91 Safety Features
3.92 PEHEIII.l.mWII
5.4 No Power
5.5 Blowers Will Not Operate Properly
5.6 Noisy Operation
6.0 Replacement Parts List
1.0 INTRODUCTION
Note which model you have purchased (either P24FSA,
P24FSL freestanding models or P24I built-in fireplace or fire¬
place insert). Some instructions refer to only one model or the
other.
This stove has been independently tested and approved in
accordance with the relevant portions of ULC S627 CSA
B366.2-M1983 “Standard for Space Heaters tor use with Solid
Fuels”, UL 1482-1988 "Standard for Room Heaters", ASTM
El509-93, CSA C22.2 No. 3 “Electrical Features of Solid Fuel
Burning Appliances", Oregon new rules for mobile homes (814-
23-900 through 814-23-909) and installation as a stove heater.
This appliance is designed specifically for use only with pelletized
wood. It is designed for residential installation according to
current national and local building codes as a free standing
room heater. It is also approved as a mobile home heater which
is designed for connection to an outside combustion air source.
The stove will not operate using natural draft, or without a power
source for the blower systems and fuel feeding systems and
must not be burned with any type of coal (see section 3.1).
This stove is designed to provide the optimum proportions of
fuel and air to the fire in order to burn free of smoke and soot.
Any blockage of the air supply to or from the stove will seriously
degrade the performance and will be evidenced by a smoking
exhaust and a sooting window. For the best operation the ash
content of the pellet fuel should be less than 1% and the calorific
value approximately 8200 BTU/LB. Avoid high ash content fuels
as this will rapidly fill up the burn pot and eventually cut oft the
combustion air supply.
Commercial and industrial installations of Breckwell Pellet
Stoves should not be used since operational control is often
not well managed in these settings.
2.0 INSTALLATION
2.1 PREPARATION
Factory packaging must be removed and some minor assembly
work is required prior to installation. Access to the rear of the
stove is necessary.
Foam protective blocks must be removed from all blowers and
gear motor. This is a safety precaution. The circuit board/
control panel must be unplugged and installed in the P24I side
panel. Instructions are packed with the board/panel. Free the
power cord.
NOTE; Normally, your dealer will perform these functions.
2.2 CLEARANCES
The Breckwell P24FSA and P24FSL have been tested and
listed for installation in residential, mobile home, and alcove
applications.
The P24I is approved for installation into masonry fireplaces;
also factory built, built-in, zero clearance fireplaces of the
following description: all brands at least 36" wide and 20"
high. The P24I is also approved as a built-in fireplace, as long
as minimum chase size and material specifications are main¬
tained (see section 2.42D).
FLOOR PROTECTION (P24FSA and P24FSL) minimum 25"
wide by 35" deep. The stove must be placed on a continuous
PAGE 2

SIDE
WALL
(grouted joints) non-combustible material such as ceramic tile,
cement board, brick, 3/8" asbestos millboard or equivalent, or
other approved or listed material suited for floor protection.
Check local codes for approved alternatives.
Clearances are measured from the sides, back and face (door
opening) of stove body (see figure 1 A).
DO NOT USE MAKESHIFT MATERIALS OR COMPROMISES
IN THE INSTALLATION OF THIS UNIT.
ALCOVE CLEARANCES
FLOOR PROTECTION
(Minimum 25" wide x 35" deep)
P24FSA
Figure 1A
For mobile home installation the stove must be connected to an
outside source of combustion air. A VW inside diameter metallic
pipe, either flexible or rigid should be used when outside air is
to be connected. It attaches to an outlet at the stove's rear (see
figure 2 ), and its terminus should have a wind hood or be turned
45‘ to prevent overdraft when located on windy side of home.
In some cases rodent guards are suggested.
REAR VIEW
(P24FSL, P24FSA)
Figure 2A
PAGE 3

NOTE: At altitudes above 3,000 feet, we suggest the use of 4"
diameter vent at an EVL of 7 feet or more.
Figure 2B
Sources of Outside Combustion Air
A. In fireplaces
1. Ash cleanout door
2. Masonry fireplaces only—hole drilled in rear of firebox
(when fireplace is on an outside wall)
3. Top of chimney (see figure 9). All factory built fireplaces
requiring outside air must use this method unless outside
air is already provided.
B. For freestanding installations
1. Hole in lloor near stove rear
2, Hole in wall behind stove
2.31 WHEN OUTSIDE AIR IS NOT USED
It outside air is not used, it is important that combustion air is
easily available to the inlet. In P241 installations, flashing vents
should not be restricted. The flashing should not necessarily
seal the fireplace face.
2.4 VENTING
The Breckwell P24FSA and P24FSL are certified for use with
listed TYPE L-Vent, 3" or 4" diameter in size. The stove was
tested with Simpson Duravent brand. Class “A” chimney is not
required. Refer to the instructions provided by the vent manu¬
facturer, especially when passing through a wall, ceiling or roof.
Do not connect this unit to a chimney flue serving another
appliance.
Do not install a flue damper in the exhaust vent of this unit. This
is a pressurized exhaust system. The pipe joints should be
sealed to ensure consistent performance and avoid smoke
spillage.
Equivalent Vent Length (EVL)
The longer the run of pipe in your installation (both with inserts
and freestandings), the more restriction there is in the system.
Therefore, larger diameter pipe should be used.
Use 4" pipe if you have more than 15 feet of equivalent vent
length.
To calculate EVL, use the following conversions:
90’ elbow or T” =5 equivalent feet
45’ elbow = 3 equivalent feet
Horizontal Pipe Run = 1 equivalent foot per actual foot
Vertical Pipe Run = 0.5 equivalent feet per actual foot
2.41 P24FSA AND P24FSL INSTALLATIONS
A. HORIZONTALLY THROUGH WALL (see figure 3)
NOTE: Follow L-Vent chimney manufacturer’s instructions.
1. Position stove, adhering to clearances shown in section 2.0.
2. Locate position of hole in wall, directly behind stove’s
exhaust vent (see figure 2A).
3. Install L-Vent wall thimble per L-Vent manufacturer's
instructions.
4. Attach enough pipe to penetrate and extend at least 6"
beyond exterior walls. An eight foot vertical pipe run is
suggested where possible to reduce the possibility of
smoke leakage in the event of a power failure.
5. Attach cap and seal outside wall thimbles with non-hardening
waterproof mastic.
6. Termination should not be located so that hot exhaust
gases can ignite trees, shrubs, grasses, or be a hazard to
children. Exhaust gases can reach temperatures of 500’F
and cause serious burns if touched. Locate terminations: a)
not less than 3 feet above any forced air inlet located within
10 feet; b) not less than 4 feet below or horizontally from, or
one foot above any door, window or gravity air inlet into any
building; c) not less than two feet from an adjacent building
and not less than 7 feet above grade when located adjacent
to a public walkway.
B. VERTICALLY WITH NEW CHIMNEY SYSTEM
(see figure 4)
NOTE: Follow L-Vent chimney manufacturer’s instructions
Model P24FSA and P24FSL are designed for rear exhaust but
can be changed to top exhaust with use of the Breckwell Vertical
Install Kit. See instructions with kit.

1. Remove knockout circle in top of stove. Use a rubber mallet.
2. Install extra cost optional “Vertical Install Kit" to stove.
3. Locate stove. Drop plumb bob to center of flue outlet, mark
point on ceiling. Install ceiling support and L-Vent pipe per
L-Vent manufacturer’s instructions.
OPTION: Install L-Vent cleanout tee and short section of pipe
to exhaust transition on stove. Locate stove. Drop
plumb bob to center of tee outlet, mark point on ceil¬
ing. Install ceiling support and L-Vent pipe per L-Vent
manufacturer’s instructions.
4. Always maintain 3” clearance from combustible materials.
When passing through additional floors or ceilings always
install firestop spacer.
12" MJMMUM CLCAAANCC
VERTICALLY WITH NEW CHIMNEY
Figure 4
5. Alter lining up for hole in roof, cut either round or square hole
in roof, always 3” larger all the way around pipe. Install upper
edge and sides of flashing under roofing materials, nail to the
roof along upper edge. Do not nail lower edge. Seal nail
heads with non-hardening waterproof mastic.
6. Apply non-hardening, waterproof mastic where the storm
collar will meet the vent and flashing, slide storm collar
down until it sets on the flashing, seal and install cap.
PREFERRED METHOD
VERTICALLY USING EXISTING CLASS ‘A* CHIMNEY
Figure 5
C. VERTICALLY INTO EXISTING CHIMNEY SYSTEM
(see figure 5)
Adapters are available to adapt from 3" L Vent to 6” or 8" Class
A chimney. As an alternative, 3” or 4" L Vent can be run inside
existing chimney to termination. This is the preferred method.
Follow guidelines for equivalent vent length.
2.42 P24I INSTALLATIONS
Insert installations must be vented with 3" or 4" pipe. Pipe may
be single wall stainless steel flexible pipe. Vent may terminate
within chimney beyond a blanking plate or extend to the
chimney top. See section 2.3 for outside air access information.
The fireplace and chimney should be cleaned thoroughly before
starting installation. We suggest painting the interior of old and
dirty fireplaces to seal any odors. In zero-clearance fireplace
installations, when the fireplace opening is above the floor or
raised hearth, the adjustable “Breckwell zero-clearance skirt"
can be used to bridge the gap between hearth and stove bottom
The P24I exhaust can be adapted for top or rear venting (see
figure 14). The unit comes from the factory set up for top vent.
To change, remove screws, break silicone seal, remove adapter,
reposition for rear exhaust, reattach screws, seal with high
temperature silicone.
B. WHEN VENT PIPE EXTENDS TO CHIMNEY TOP
1. You will need a pipe length equal to the chimney height (from
hearth) plus six inches. If outside combustion air is to be
used, you will need a pipe length (see section 2.3) equal to
the chimney height plus 12 inches.
2. Attach cerablanket wrap, which comes with stove, to that end
of vent pipe that will connect to stove. Use 12" lengths of light
gauge metal wire (not included) or metallic tape. This is to
protect interior components from excess heat.
3. Set insert on hearth. Adjust leveling bolts on rear sides. Slide
in far enough to attach vent pipe (and combustion air pipe if
used). Use RTV, metallic tape, and/or self tapping screws to
assure tight connection.
PAGE 5

4. Attach flashing (see figure 7). Route power cord out the side
nearest a 120V receptacle. Slide in insert. A tight seal of
the flashing to the fireplace face is not necessary. Do not
restrict air to or from vents in flashing.
5. Measure and build chimney top. Cut out holes for vent pipe
(and combustion air pipe if used). Install and seal with non¬
hardening mastic to prevent water leakage. Install vent cap.
KR'\1
mm damper noo
WHEN ATTACHNO
i&T SCC FIASHWG.
SCWVr KNOB TO
DAMPfR RCD.
C. WHEN VENT PIPE EXTENDS THROUGH CHIMNEY
BLANKING PLATE
1. You will need a pipe length equal to the hearth-to-blanking
plate height plus six inches. NOTE: Outside combustion air
cannot be drawn from chimney cavity in this installation.
2. Attach cerablanket as in section B.
3. Measure and build blanking plate. Cut out hole for vent pipe
(and combustion air intake pipe, if used). Install and carefully
seal blanking plate as in previous step 5. Failure to properly
seal may result in smoke spillage.
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rouDwianu.
CHIMNEY WSMOfftON
WSTRUCnOKS
FIREPLACE INSERT
SIDE ELECTION
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4. Slide vent pipe (and intake pipe if used) up through blanking
plate hole, leaving enough to grab and pull down.
5. Set insert on hearth, complete steps 4 and 5 in 2.42B. Be
sure to seal where pipe passes through blanking plate.
D. AS A BUILT-IN FIREPLACE
Figures 9A & 9B describe a P24I installation vented into either
a special chase built outside an outer wall or a false inside wall.
This is especially suited for new construction or remodeling.
The chase dimensions shown are minimums and must be
maintained.
rr-- TOP PLATE
ic (SEAL TO CHIMNEY TOP
-A-WITH NON-HARDENING
MASTIC)
EXTENSION TO CHIMNEY TOP
OPTIONAL (REQUIRED IN
MOBILE HOME AND
MANTLE -
LISTED CHIMNEY
- Jt i CAP
.STORM COLLAR
L y CHASE CAP
* h7'/
iT
*1 I 1 1 A.
£J ;!
•{yyv |
s. / « ]
J- 3 OR 4 INCH STAINLESS STEEL
single wau pipe
BLANKING PLATE (SEAL WITH
.NON-HARDENING MASTIC).
CHIMNEY NEED ONLY EXTEND
12" ABOVE BLANKING PLATE
3 OR 4 INCH STAINLESS STEEL
FLEX-PIPE
OPTIONAL COMBUSTION AIR
-INWKE (EXTENDS THROUGH
S';-: CHIMNEY TOP WITH 180*
BEND)
**+ LEVELING 80US (V,")
MIN.
_r>
OPTIONAL J
VERTICAL
INSTALLATION
INSERT
4 W MIN.
RAISED HEARTH MUST 8E BUILT OF « ■ HOLLOW
CONCRETE BLOCKS COVERED BY VT CEMENT
BOARD.
LISTED
CHIMNEY
CAP
Figure 9B
PAGE 6

2.5 ELECTRICAL INSTALLATION
This stove is provided with an 8-foot grounded electrical cord
extending from the rear of the stove. This should be connected
to a standard 3 prong 120 volt, 60 hz electrical outlet. Voltage
variations can lead to serious performance problems. The
Breckwell electrical system is designed for 120 volts AC with no
more than 5% variation. National Steelcrafters of Oregon, Inc.
cannot accept responsibility tor poor performance or damage
due to inadequate voltage. If connected to an older two-prong
outlet, a separate ground wire should be run to a proper ground
(refer this to a qualified technician).
2.6 SPECIAL MQ8ILE HOME REQUIREMENTS
Mobile home installations made prior to the initial sale of the
mobile home are governed by US Department of Housing and
Urban Development (HUD) standards. These standards
include the following: a. Stove should be grounded, with #8
copper wire and terminated with NED approved grounding
device; b. Stove should be attached to mobile home during
shipment.
WARNING: Do not install in a sleeping room.
CAUTION: The structural integrity of the mobile home floor,
wall and ceiling/roof must be maintained.
3.0 OPERATION
3.1 P ROPER FUEL
THIS STOVE IS APPROVED FOR BURNING PELLETIZED
WOOD FUEL ONLY! Factory-approved pellets are those 1/4"
or 5/16" in diameter and not over 1" long. Longer or thicker
pellets sometimes bridge the auger flights which prevents
proper pellet feed. Burning wood in forms other than pellets is
not permitted. It will violate the building codes for which the
stove has been approved and will void all warranties. The
design incorporates automatic feed of the pellet fuel into the fire
at a carefully prescribed rate. Any additional fuel introduced by
hand will not increase heat output, but may seriously impair the
stove’s performance by generating considerable smoke. Do not
burn wet pellets. The stove's performance depends heavily on
the quality of your pellet fuel. Avoid pellet brands which display
these characteristics:
a. Excess fines—“fines” is a term describing crushed pellets
or loose material that looks like sawdust or sand. Pellets can
be screened before being placed in hopper to remove most
fines.
b. Binders—Some pellets are produced with materials to hold
them together, or bind them.
c. High ash content—Poor quality pellets will often create
smoke and dirty glass. They will create a need for more
frequent maintenance. You will have to empty the burn pot
plus vacuum the entire system more often. Poor quality
pellets could damage the auger. National Steelcrafters of
Oregon, Inc. cannot accept responsibility for damage due to
poor quality pellets. Your dealer can recommend a good
quality pellet in your area.
3.2 PRE-START-UP CHECK
Remove extra cost optional imitation log set if in use. Remove
burn pot making sure it is clean and none of the air holes are
plugged. Clean fire box. Then replace burn pot. Clean door
glass if necessary. (A dry cloth or paper towel is usually
sufficient.) Check fuel in hopper and refill if necessary.
NOTE: Hopper capacity is approximately 50-60 lbs. in the
P24FSA and P24FSL; 60-70 lbs. in the P24I.
3.3 BUILDING A FIRE
NOTE: During the first few fires, your stove will emit an odor as
the high temperature paint cures or becomes seasoned to the
metal. Maintaining smaller fires will minimize this. Avoid placing
items on stove top during this period as paint could be affected.
3.31 Using approved fire starter:
a. Check to make sure power cord from stove is plugged in.
b. Push damper control rod (located on left side of stove) all the
way in.
c. Fill burn pot by hand or by pressing “MANUAL FEED” switch
on control panel (see figure 10). Fill to level just below top air
holes. Add approved fire starter (see section 3.92 j), light and
close door. Keep door tightly dosed during operation.
d. Push on/off switch to “on” position. Blowers will come on. Set
fuel control knob to desired setting. Push “Auger” button.
e. After waiting 10-15 minutes, readjust damper (see section
3.6).
NOTE: Auger will not begin feeding pellets until the firebox
reaches a preset temperature level (about 10-15 minutes).
3.32 Using an extra cost optional Hot Rod ™ automatic fire
starter:
a. Fill hopper and clean burn pot.
b. Push on/off switch to “on” position.
c. Prime auger by pressing manual feed switch until pellets
start to drop in burn pot.
d. Set fuel control knob to “D” setting.
e. Close damper and press “auger” button.
f. Fire should start within 5 minutes. When fire is well established
pull out damper
g. Wait 15 minutes. Set fuel control and damper to desired
setting.
NOTE: In the event of power failure shut stove “off”, wait 15
seconds and repeat startup procedure.
3.4 P ANEL CONTROLS
(see figure 1 0)
The blowers and automatic fuel supply (auger) are controlled
from a panel on the left side of the stove. A hinged door covers
the panel during normal operation. The on-off switch turns the
blowers on. The “auger” button activates the automatic feed
system. When the green light is on, there is power to the auger
circuit. The auger will not begin feeding pellets until the firebox
has warmed up to a preset temperature. In case of a power
outage lasting more than three to six seconds, this button must
be pushed to re-engage the auger. There are six fuel feed
settings. On “LOW”, the feed rate is approximately 0.75 to 1.5
lb. per hour. On “MAX” the feed rate is approximately 4.25 to
4.75 lbs. per hour.
PAGE 7

CAUTION: The “MAX”
setting is designed for
temporary use only. If used
for extended periods, It can
shorten the life expectancy
of the unit’s components.
Avoid use at this setting for
more than one or two hours
at a time.
The convection blower
speed varies directly with
feed rate. The “High Fan”
switch overrides this
variable speed function. It
will set the convection
blower speed to high at
any feed rate setting.
The “Manual Feed" switch
allows you to add fuel to
the bum pot automatically.
CAUTION: Do not use
this control during
normal operation as it
could smother the fire
and lead to a dangerous
condition (see section
3.92 a). During normal
Figure 10
operation, this switch should be in its center position, neither
on ‘HIGH FAN" or “MANUAL FEED".
3.5 OPTIONAL THERMOSTAT
A remote thermostat may help you maintain a constant house
temperature automatically. A miljiyolt thermostat is required.
When engaged, the stove will automatically switch between two
settings. When warm enough, it will switch to “LOW", which also
slows the convection blower. If the house then cools below your
thermostat setting it will switch to the feed rate of your knob
setting with a maximum rate of “D”. The thermostat should be
installed by a qualified service person.
NOTE: When using the thermostat, it is important to set your
damper control rod at approximately halfway between a “LOW"
burn setting and your higher bum setting.
3.6 DAMPER CONTROL
The damper control rod on the stove's lower left side adjusts the
combustion air. This control is necessary due to the varied burn
characteristics of individual installations, different pellet brands
and pellet feed rates. It allows you to improve the efficiency of
your stove. Providing correct combustion air will reduce the
frequency of cleaning your glass door and prevent the rapid
build-up of creosote inside your stove and chimney.
You should adjust the clamper based on the fire’s appearance.
A low, reddish, dirty fire can be improved by pulling the damper
out slightly. A “blow torch” fire can be improved by pushing the
damper in a bit.
As a general rule, on lower feed rate settings, the damper
should be in farther. On higher feed rates, the damper should
be more open. Through trial and error, you will find the best
settings. Consult your dealer if you need help.
NOTE: On “LOW”, damper should be out approximately
1/8"-1/4". If damper is out too far, it can cause the fire to go out.
3.7 REFUEUNG
We recommend that you not let the hopper drop below % full.
KEEP HOPPER LID CLOSED AT ALL TIMES EXCEPT WHEN
REFILLING. DO NOT OVERFILL HOPPER.
3.8 BRECKWELL MAINTENANCE TOOL
A tool has been provided to help with the following functions:
a. Stir pellets in hopper—Unlike liquids in a tank, pellets do not
drain evenly into the auger. Bridging across the opening can
occur. Pellets can hang up on the sides of the hopper.
Occasionally “stirring" the hopper can help.
NOTE: To help prevent bridging of pellets common wax paper
can be rubbed on the sidewalls and bottom of the hopper.
b. Cleaning heat exchanger tubes—see instructions, section
4.2.
c. Scrape ashes from bum pot.
3.9 SHUT DOWN PROCEDURE
Turning your Breckwell stove off is a matter of pressing the
on/off control panel switch to off. The blowers will continue to
operate until internal firebox temperatures have fallen to a
preset level.
3.91 SAFETY FEATURES
a. If there is a power outage longer than a few seconds, the
auger will not operate once power is restored. This prevents
pellets from being fed to a non-burning bum pot. Pressing the
auger button on the panel control will reactivate the auger
circuit. The blowers will come on when power is restored to
evacuate the combustion chamber of gases and stay on until
off switch is pushed.
b. In case of a malfunctioning convection blower, a high
temperature thermodisk will automatically shut down the
auger, preventing the stove from overheating. When stove
has cooled, restart as instructed in sections 3.2 and 3.3.
c. If the combustion blower fails, an air pressure switch will
automatically shut down the auger.
NOTE: Opening the stove door or pedestal ash door (P24FSA
model only) during operation will cause enough pressure
change to activate the air switch. Closing the door and
depressing the “auger” button will restart the system.
PAGES

3.92 OPERATING SAFETY PRECAUTIONS
a. If you notice a smoldering fire {burn pot full but not visible
flame) AND a heavy smoke build-up in firebox, pull elec¬
trical cord plug on unit. Do not open the door, change
the damper setting, or tamper with any controls on stove.
Wait 15 minutes or until firebox clears, open door, plug unit
back in and restart fire as instructed in sections 3.2 and 3.3.
b. DO NOT STORE OR USE FLAMMABLE LIQUIDS, especially
gasoline, in the vicinity of your Breckwell stove. Never use
a gas or propane torch, gasoline, gasoline-type lantern
fuel, kerosene, charcoal lighter fluid or similar fluids to start
or “freshen up" a fire in this heater.
c. WARNING: DO NOT OVERFIRE THIS STOVE. This may
cause serious damage to your stove and void your warranty.
It also may create a fire hazard in your home. IF ANY
EXTERNAL PART OF THE UNIT BEGINS TO GLOW, YOU
ARE OVERFIRING. Immediately press “off” switch on control
panel.
d. KEEP ALL HOUSEHOLD COMBUSTIBLES, SUCH AS
FURNITURE, DRAPES, TOYS, ETC. AT LEAST THREE
FEET FROM THE OPERATING STOVE.
e. Maintain proper ventilation. It is important that adequate
oxygen be supplied to the fire for the combustion process.
Modem houses are often so well insulated, it may become
necessary to open a window slightly or install an outside air
vent to provide sufficient combustion air.
f. Since heating with a solid fuel fire is potentially hazardous,
even with a well made and thoroughly tested stove, it would
be wise to install strategically placed smoke detectors and
have a fire extinguisher in a convenient location, near an exit.
g. Do not open stove door or pedestal ash door (P24FSA model
only) when operating unless necessary. This will create a
dirty, inefficient burn and could allow smoke spillage or sparks
to escape.
h. Do not permit operation by young children or those unfamiliar
with stove's operation.
i. Do not service or clean this appliance without disconnecting
power cord.
j. Use only approved pellet stove firestarters. These include
gelled alcohol types and solid types with wax as an addi¬
tive. Do not use solid types with paraffin, or liquids like bar¬
becue lighter fluid, gasoline or rubbing alcohol. Do not use
a gas or propane torch to light your stove. Contact your
Breckwell dealer.
4.0 MAINTENANCE
4.1 ASH DISPOSAL P24I AND P24FSL
Remove ashes periodically as they fill the firebox. To remove
ashes:
a. Make sure fire is out and firebox is cool.
b. Clean heat exchanger tubes. (See 4.2 and Figure 12)
c. Remove extra cost optional imitation log set, if in use.
Remove burn pot by grasping and pulling straight out.
Remove extra cost optional decorative brick panel, if used.
d. Empty ashes from burn pot. Scrape burn pot with cleaning
tool. Make sure burn pot holes are not plugged.
e. Use small shovel or vacuum to remove ashes {WARNING:
make sure ashes are cool to the touch before using a
vacuum). See section 4.12 VACUUM USE below.
f. Replace burn pot. Make sure it is level and pushed all the
way back in when it is reinstalled.
4.11 ASH DISPOSAL P24FSA
The P24FSA has a large ash pan located in the pedestal
column.
a. Make sure fire is out and firebox is cool.
b. Clean heat exchanger tubes (see 4.2 and Figure 12).
c. Remove extra cost optional imitation log set if in use.
Remove burn pot by grasping and pulling straight out.
Remove extra cost optional decorative brick panel, it used.
d. Empty ashes from burn pot into pedestal ash pan, through
hole in bottom of firebox. Scrape burn pot with cleaning tool.
Make sure holes are not plugged.
e. Scrape remaining ash in firebox into pedestal ash pan, or
vacuum. (WARNING: Make sure ashes are cool to the
touch before using a vacuum.) See section 4.12 VACUUM
USE below.
f. Remove ash pan by lifting latch handles and turning
counter clockwise 90 degrees (see Figure 11). Ash door
will now lay down. Lift ash pan and pull out. (Be careful
of ash door gasket.) Dispose of ashes (See 4.0).
g. Replace ash pan making sure it is centered and that it is
pulled forward to the ash bin stop. Before closing ash
pan door make sure both latches are pointed to your left.
Close door, turn latch handles 90 degrees clockwise, then
push down on handle. Make sure ash door is closed and
has a good seal. A poor seal can cause performance
problems (See Figure 5.1 #5 and 5.3 #2).
h. Replace burn pot, making sure it is level and pushed all the
way on. |)
— STOVE SIDE -
FAILURE TO CLEAN AND MAINTAIN THIS UNIT AS
INDICATED CAN RESULT IN POOR PERFORMANCE AND
SAFETY HAZARDS.
NOTE: Inspect burn pot periodically to see that holes have not
become plugged. If so, clean thoroughly.
Ashes should be placed in a metal container with a tight fitting
lid. The closed container of ashes should be placed on a non¬
combustible surface or on the ground, well away from all
combustible materials pending final disposal. If ashes are
disposed of by soil burial otherwise locally disbursed, they
should be retained in the closed container until all cinders have
thoroughly cooled.
Figure 11
4.12 VACUUM USE ' 1 " -3
If a vacuum is used to clean your unit we recommend using a
vacuum designed for ashes (Love-Less Ash Vac is one brand).
Some regular vacuums and shop vacs leak ash into the room.
Your vacuum or shop vac may have a special filter or bag avail¬
able to eliminate this leakage.
PAGE 9

4.2 C LEANING
A. Heat Exchange Tubes —Your Breckwell stove is designed
with a built-in heat exchange tube cleaner. This should be
used every two or three days to remove accumulated ash on
the tubes, which reduces heat transfer. Hook hole in end of
handle of maintenance tool onto end of tube cleaner actuating
rod in grill above stove door. Move maintenance tool (previous
Section 3.8) backwards and forwards several times. Leave
tube cleaner at rear of stove.
B. Interior Chambers —Four (4) cover plates in the firebox
can be removed for periodic cleaning (see figures 13A & 13B).
All four doors allow access to the chamber surrounding the
lirebox.
Periodically, you must vacuum ashes from this chamber. In
some cases you will need to remove creosote which can
accumulate rapidly under certain conditions. A small wire brush
can be used. It is important to remove this creosote since it is
highly combustible. INSPECT BEHIND THESE COVER PLATES
AT LEAST ONCE PER TON OF PELLETS BURNED UNTIL
YOU ARE FAMILIAR WITH HOW ASHES AND CREOSOTE
ACCUMULATE WITH YOUR OPERATING PRACTICES. Use
the small wire brush to also clean the inside of the chamber
walls, above the access doors.
4.3 B LOWERS
a. Cleaning— Over a period of time, ashes or dust may collect
on the blades of both the combustion blower and convection
blower. Periodically the blowers should be vacuumed clean
as these ashes can impede performance. Creosote can also
accumulate in the combustion blower. This needs to be
brushed clean. The P24FSA and P24FSL convection blower
Figure 13B
is accessed by removing the stove’s left side panel (rear
sheet must come off first). The combustion blower is accessed
through door C (see figure 13A). The P24I convection and
combustion blowers are accessed by pulling stove out of
fireplace. The convection blower is on the left (facing stove),
combustion Mower on the right.
NOTE: Be careful when cleaning not to dislodge balancing clip
on convection blower, or bend fan blades. Some stove owners
lightly spray an anti-creosote chemical on the fire to help
reduce creosote formation within the stove.
b. Oiling— Annually oil your convection blower only. See figures
15 and 16 for lubrication points. Use SAE 20W motor oil.
Limit to one or two drops.
4.4 C HIMNEY CLEANING
a. Creosote Formation —When any wood is burned slowly, it
produces tar and other organic vapors which combine with
expelled moisture to form creosote. The creosote vapors
condense in the relatively cool chimney flue of a newly started
fire or from a slow burning fire. As a result, creosote residue
accumulates on the flue lining. When ignited, this creosote
makes an extremely hot fire which may damage the chimney
or even destroy the house. Despite their high efficiency, pellet
stoves can accumulate creosote under certain conditions.
b. Fly Ash —This accumulates in the horizontal portion of an
exhaust run. Though noncombustible, it may impede the
normal exhaust flow. It should therefore be periodically
removed.
c. Inspection and Removal —The chimney connector and
chimney should be inspected at least monthly during the
heating season to determine if a creosote or fly ash build-up
has occurred.
If creosote has accumulated, it should be removed to reduce
the risk of a chimney fire. Inspect the system at the stove
connection and at the chimney top. Cooler surfaces tend to
build creosote deposits quicker, so it is important to check the
chimney from the top as well as from the bottom.
PAGE 10

The creosote should be removed with a brush specifically
designed tor the type ol chimney in use. A qualified chimney
sweep can perform this service. It is also recommended that
before each heating season the entire system be professionally
inspected, cleaned, and repaired if necessary.
To clean the chimney, you can easily detach the vent at the
combustion blower transition (see figure 15). Remove bolts.
Make sure gasket is in place when re-attaching.
4.5 RECOMMENDED MAINTENANCE SCHEDULE
Use this as a guide under average use conditions.
Daily
Twice
Weekly
Monthly or
per ton
Annually
Bum Pot
stirred
emptied
Glass wiped
Combustion Chamber brushed
Ashes emptied
Exhaust Passage vacuumed
Heat Exchange Tubes
two
passes
Combustion Blower
Blades
vacuumed
brushed
Blower Motors
oiled
(com^ctK**
Mower only)
Vent system
cleaned
Gaskets
inspected
Gasket around door, door glass, and pedestal ash door (P24FSA
model only) should be inspected and repaired or replaced
when necessary (see section 6.0).
5.0 TROUBLE-SHOOTING
GUIDE
When your stove acts out of the ordinary, the first reaction is to
call for help. This guide may save time and money by enabling
you to solve simple problems yourself. Problems can be due to
only five factors: 1) poor fuel; 2 ) poor operation or maintenance;
3) poor installation; 4) component failure; 5) factory defect. You
can usually solve those related to 1 and 2. Your dealer can solve
those in 3, 4 and 5. Refer to figures 15,16 and 17 to help locate
indicated parts.
REMEMBER: Pull power cord plug before servicing, unless
otherwise instructed.
5.1 FUEL WILL NOT FEED
1. Check for fuel in hopper. See section 3.8a. If stove runs out
of fuel, pellets will not feed once hopper is reloaded until
auger fills with pellets. This takes several full turns of the
auger. Hold manual feed switch on for 30-40 seconds.
2. Push "auger" button. Green light should come on.
3. Check for auger jam. Push the manual feed switch. If you can
hear the auger motor trying to run but no pellets fall into burn
pot you may have a jammed auger. Contact your dealer.
4. If auger motor is not working, and there is power to the
system (green light is on) the auger thermodisk may be stuck
in open position. Check the thermodisk with continuity tester.
Auger thermodisk closes with heat rise. If problem persists,
call dealer.
5. If vacuum in the stove is lost, an air switch shuts off the auger.
Inspect for source of lost vacuum. Stove door ajar may cause
this. Also, if ash pan door has a poor seal on P24FSA
model only.

6. If a stove set at “MAX” is suddenly switched to “LOW”, a
temporary overheat condition may occur. This condition may
stop the auger and cause the green light to go off. Press the
“OFP switch and the “HIGH FAN” switch. Allow stove to cool
down and restart as instructed in sections 3.2 and 3.3.
5.2 FIRE GOES OUT
(assuming auger is feeding and there is ample fuel in
hopper and burn pot)
1. Check for blockage in combustion air inlet, burn pot and
exhaust. With P24I you can pull unit out'/«" to allow more air
into fireplace cavity.
2. Restart fire, adjust feed rate to higher setting. Large pellets
feed more slowly. A fire sometimes CANNOT be maintained
on low. If this problem recurs, either change to another brand
of pellet fuel or do not set feed rate below “B".
3. C heck to see if combustion blower is operating.
5.3 SMOKY FIRE
(see section 3.6 first)
(reddish flame, soot deposits on door glass)
4. Check for blockage in combustion air inlet and exhaust (see
5.2, number 1).
5. Check quality of fuel (see section 3.1).
6. Adjust slide damper (see section 3.6).
5.4 NO POWER
1. C heck power supply to stove.
5.5 BLOWERS WILL NOT OPERATE PROPERLY
1. Check power supply.
2. Check blower thermodisk with continuity tester. Blower
thermodisk closes with heat rise.
3. Check combustion blower for creosote or ash buildup.
5.6 NOISY OPERATION
1. Identify source of noise (i.e. which motor).
2. Adjust tension of blower mounting screws if vibrating noise.
1. Check door and door glass gasket. Doors should be tightly
sealed. Replace gaskets if necessary.
3. C heck for dirty or unbalanced impeller wheel on blowers if
clanging noise.
2. Poor seal on pedestal ash door of P24FSA model.
3. Check that burn pot is installed properly and holes are not
plugged.
4. Oil convection blower with SAE 20W motor oil. (1-2 drops only)
5. Readjust convection blower speed (pellet feed control
knob), if harmonic vibration.
Figure 15
PAGE 12

HIGH TEMP
THERMODISK-
60T21
CIRCUIT
BOARD
QUCK-CCWKTWN
EXHAUST CONNECTOR
CONVECTION
AIR SUMTER
I: a;-
SIDE CUTAWAY
6.0 REPLACEMENT PARTS
EX CONNECTOR
(MALE BID)
CONVECTION
BLOWS)
AUGER
Ithermooski'
/HIGH TEMP
'THBIUOaSX
/RRESTARTER
COriCIBOt—E
TERMINAL'
STRIP
| POWER
5 SUPPLY*
•HOTROD*
COMBUSTION
BLOWER
Contact an Authorized Breckweli
obtain any of these parts
Item
Spring Handle
Door Glass
Window Clips
Door Gasket (five feet)
Window Gasket (five feet)
Ash Door Gasket (four feet)
Circuit Board/Control Panel
Convection Blower
Combustion Blower
Round Flange Gasket
Pellet Stove Dealer to
Auger Gear Motor
High Temp Thermodisk (T21)
Auger/Blower Thermodisk (T22)
Burn Pot
Breckweli Maintenance Tool
Exhaust Adapter
Air Switch
Air Switch Hose
Extra Cost Optional Items tor Your Bre
Decorative Brick Panel
Imitation Firelog Set
4" Exhaust Adapter
Vertical Installation Kit (P24FSA)
Brass Trim (P24I)
Zero Clearance Skirt (P241)
Hopper Expander (P24I)
Hot Rod ™ Automatic Firestarter (A-HR)
Ash Door Latch Handle
ill Stove
PAGE 13