Buddipole PowerPlus User manual

Copyright © 2019 Buddipole, Inc. All rights reserved.
Phone: [phone] Email: [email protected]m
DC POWER MANAGEMENT SYSTEM
WITH BUILT IN BATTERY CHARGER
USER GUIDE

Contents
POWERplus User Guide 1.1.0 1 350-00104-4
BASIC FEATURES ....................................................................................................................................................2
QUICK START .........................................................................................................................................................3
CONNECTIONS –BASE STATION........................................................................................................................................3
CONNECTIONS –MOBILE STATION....................................................................................................................................3
GENERAL CONSIDERATIONS .............................................................................................................................................4
SETTINGS .....................................................................................................................................................................4
FUNCTIONS............................................................................................................................................................5
FRONT PANEL OVERVIEW................................................................................................................................................5
INPUT SELECTION...........................................................................................................................................................6
INPUT STATUS INDICATOR ...............................................................................................................................................6
OUTPUT CONTROL.........................................................................................................................................................6
OUTPUT STATUS INDICATORS...........................................................................................................................................6
ALARM STATUS INDICATOR..............................................................................................................................................6
AUDIBLE ALARM............................................................................................................................................................7
BATTERY CHARGING.......................................................................................................................................................7
Lead-Acid Charging ..............................................................................................................................................7
LiFePO4 Charging .................................................................................................................................................7
Other battery types ..............................................................................................................................................8
Charge Indicator...................................................................................................................................................8
USB CHARGING ............................................................................................................................................................8
OPERATIONS........................................................................................................................................................10
DISPLAY NAVIGATION...................................................................................................................................................10
VIEWING STATUS.........................................................................................................................................................11
Input Status........................................................................................................................................................11
Output Status .....................................................................................................................................................11
CHANGING USER SETTINGS............................................................................................................................................12
Control Settings..................................................................................................................................................12
Battery Settings..................................................................................................................................................13
Limit Settings......................................................................................................................................................13
WARRANTY..........................................................................................................................................................14
SPECIFICATIONS...................................................................................................................................................15

General Description
POWERplus User Guide 1.1.0 2 350-00104-4
The Buddipole POWERplus is a DC power management system with a high performance internal battery
charger and multiple power outputs. Two USB charger outputs are provided in addition to four 12V DC
power outputs.
The unit is an excellent choice for field, base or mobile stations that require a backup power battery
power source to protect from the loss of the DC power input.
BASIC FEATURES
The following is a list of the basic POWERplus features:
•Automatic control of outputs
oUser adjustable low voltage battery disconnect point threshold setting
oUser option to enable / disable low voltage battery auto-disconnect feature
•User adjustable over voltage disconnect voltage threshold setting
•Two independent power output groups
oEach group with individually set current limit
oManual reset of current trip from front panel
•Manual control of individual output groups (ON/OFF)
•High performance battery charger
oSupport for Lead Acid or Lithium Ion battery types
oUser adjustable charge current up to 6A
•Automatic and manual changeover from DC power to battery power
•Aux Battery mode automatically disconnects from vehicle power when engine stopped.
•Two independent 1.5A USB charger ports
•Audible warning for error conditions
•Status LEDs
oOutput power status (A and B)
oInput power status (DC/Battery selection)
oBattery charger status
•Front panel display providing extensive system monitoring
oDC power supply voltage
oDC input current
oBattery voltage
oBattery status (charge / discharge)
oBattery charge current
oInput source status
oLoad current for each output group
oOutput group status (LED indicator)
oGraphical display of output current for each group
•Front Panel switches
oFive button navigation system
oDedicated output ON/OFF switches

General Description
POWERplus User Guide 1.1.0 3 350-00104-4
QUICK START
You can plug a DC power supply and connect outputs to POWERplus and start using it right away, but
before you connect a battery you must select the correct setting to match the type of battery that you
intend to use. The default battery type is Lithium Iron Phosphate (LiFePO4) and the default charge
current is 1A. Please refer to the OPERATIONS section for information on how to setup the POWERplus
to suit your operational needs.
Connections –Base Station
The unit can be setup with a DC power supply and an optional external battery backup as shown in the
figure below. In this example the main station is connected to output group A and a second station (VHF)
is connected to output group B. This provides an easy way to manage the stations separately.
Figure 1 Example POWERplus connections for base station
Connections –Mobile Station
POWERplus can operate from a vehicle battery directly or it can be used with a vehicle battery as the
primary source and an auxiliary backup battery as a secondary power source. When the vehicle engine is
running and the alternator is charging the vehicle battery, POWERplus will power the radio and charge the
auxiliary battery from the vehicle battery. When the engine is stopped the alternator will stop charging
the battery and POWERplus will automatically disconnect from the vehicle battery and switch to
operating from the Auxiliary battery.
Figure 2 Example POWERplus connections for mobile station with auxiliary battery

General Description
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General Considerations
A 100 W radio requires about 20A of current and for best performance the voltage at the radio should be
about 13.8 V. The use of 10AWG wire is recommended to minimize the voltage drop in the cable.
All cables should be terminated at the POWERplus with Anderson Powerpole connectors. The use of 40A
contacts is recommended for applications that are using the full 40A capability of POWERplus. Remember
that a 100W station uses at least 20A.
•Connect the input cables to the appropriate Powerpole connectors on the left side of the unit.
Use the Red/Black connectors for the DC input port and the Blue/Black for the (optional) battery
input.
•Connect the output cables to the Powerpole connectors located on the long edge of the
POWERplus enclosure. There are four DC outputs arranged in two groups, each with two output
ports.
Refer to the OPERATIONS section for information on how to setup current limiting for each
group of outputs.
•In addition to the 12V outputs there are also two USB charger ports. These can be used to
charge a cell phone or tablet with a maximum current of 1.5A each.
Settings
Recommended initial settings for a POWERplus with external battery.
Details of how to changes these settings are provided in the OPERATIONS section.
BATTERY MENU
Options
Initial Recommendation
Battery Type
Choose Lead Acid or Lithium
Phosphate (LiFePO4)
Select the type that matches the battery
chemistry you will be using.
Charger
Enable/Disable
ENABLE if battery is connected, disable if you
are not using an external battery.
Charge current
1- 6 A
Set to suit battery size. If unsure set to 1A.
CONTROL MENU
Power Mode
Auto/Battery
DC IN
Auto-Off
Enable to allow POWERplus
to disconnect output when
battery too low.
ENABLE
Display Timer
Select ENABLE to have display
shut off after a period of time
or OFF to have display always
active.
OFF
Alarm
Enable/Disable
ENABLE

Functional Description
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FUNCTIONS
Front Panel Overview
Group A outputs USB outputs Group B outputs
OLED display
DC Input port
Battery Input Port
Figure 3 POWERplus front view
The front panel contains the following:
•OLED graphical display.
Provides a comprehensive view of the 12 VDC power system status and user editable
parameters.
•Five navigation buttons provide simple control of the front panel display.
oSEL button (SEL) is the center button used to enter edit mode.
oADJUST buttons located on either side of the SEL button used to change user settings.
oUP/DOWN buttons located above and below the SEL button used to switch between
menu pages and to select parameters for adjustment in the setup menus.
•A and B output control buttons located below the display used to reset the GROUP A and B
output circuit breakers.
Turns A and B output groups on and off independently.

Functional Description
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Input Selection
When the DC input voltage is in range, POWERplus automatically selects the DC input as the power source
to feed the outputs. If the DC input is out of range, then POWERplus will automatically switch to the
battery input.
If you want to use the battery (for example to test the battery under load), choose the Battery input
selection (BATT). This is a manual way to use the battery as the power source even when the DC input is
within the normal range.
When using POWERplus in a mobile application you can configure it to use an additional (auxiliary)
battery which will be used when the vehicle engine is not running. POWERplus will automatically select
the auxiliary battery when the engine is not running.
Input Status Indicator
The input status LED is located midway between the DC input and Battery input connectors on the left
side of the control panel. The LED glows GREEN when the DC input is selected and glows RED when the
Battery input is selected (see also Alarm Status Indicator).
Output Control
The two output groups (A and B) are individually protected by high efficiency output switches. The
outputs are independent and are automatically disconnected from the loads if the output current exceeds
the current set by the user for that output group.
The maximum total output current (A+B) is 40A. Output group A has priority over the maximum current.
For example, if you set group A to have a maximum output current of 35A, group B output cannot exceed
5A. See the AUTO OFF
oSelect ENABLE to allow POWERplus to disconnect the battery from the output when the
battery voltage falls below the VL Limit.
Selecting the OFF option will keep the battery connected to the output even when the
voltage falls below the VL limit.
Limit Settings page for information on setting the output current limits.
If an output is disconnected because of excessive current the associated front panel group LED will be
extinguished. After clearing the fault, you can reset the output by pressing the appropriate A or B output
button. These buttons are alternate-action, so you can also use them to manually operate the output
switches.
Output Status Indicators
LED indicators are located midway between each of the two DC output groups. These LEDs glow green
when DC is applied to the associated group and extinguished when DC is disconnected to the output.
Alarm Status Indicator
The RED STATUS led will flash when the battery is connected, and the voltage falls close to the battery
cut-off threshold. If the beeper is enabled the audible alarm will also be sounded. The low voltage
disconnect threshold can be set in the AUTO OFF
oSelect ENABLE to allow POWERplus to disconnect the battery from the output when the
battery voltage falls below the VL Limit.
Selecting the OFF option will keep the battery connected to the output even when the
voltage falls below the VL limit.

Functional Description
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Limit Settings page.
Audible Alarm
The audible alarm sounds when the battery voltage has fallen to around 0.5V above the programmed
shut-off voltage. See the CONTROL SETTINGS page for information on how to set enable or disable the
alarm.
Battery Charging
POWERplus includes a built-in battery charger suitable for charging either Lead Acid or LiFePO4 battery
types. The battery charger uses the DC input supply to charge the battery. If the DC input supply is not
connected, then the charger cannot function.
The factory default for the battery type is Lead Acid but you may change this by changing the user setting.
The charger can deliver charge currents up to 6.0A. Note because this charge current is provided from the
DC input you must size the DC power supply so the total load on the power supply is the sum of the load
current delivered to the output connectors in addition to the charge current.
You must use the User Settings to set the maximum amount of charge current to suit your battery. For
Lead Acid batteries it is normal to charge at the C/10 or C/20 rate. C is the capacity of the battery so as an
example using the C/10 rate with a 55Ah battery the maximum charge current should be set to 55/10 =
5.5A. You can of course charge at a lower rate.
It is important not to charge a battery too quickly. For example, it could be dangerous to charge a 5Ah
lead acid battery at 5A (effectively a rate of C/1).
Some types of batteries can be charged at a higher rate, but you should always consult with the
manufacturer of the battery you are using to get the information relating to the specific battery.
If you disconnect a battery from the unit it is recommended that you disable the battery charger and re-
enable when you reconnect the battery. Refer to the BATTERY SETTINGS page for information on enabling
or disabling the battery charger.
Lead-Acid Charging
The charger uses a three-phase charging cycle for Lead-Acid batteries. Before starting the cycle, the
charger checks the battery voltage to determine whether the battery is in good condition. If the battery
voltage is below 10V then the charger will enter the pre-condition phase and trickle charge the battery to
get the voltage into the acceptable range.
When the voltage rises above the minimum threshold, the charger will exit this pre-condition mode and
enter the normal charge cycle. If this voltage is not achieved, after a pre-determined period of time, the
charge cycle will be automatically terminated.
A battery in good condition but in the discharged state will initially be charged at a constant current (set
by the user) until the battery is close to the float voltage. The charger then switches to a constant voltage
mode.
It will continue to provide a small charge current to keep the battery in the fully charged state.
LiFePO4 Charging
The Lithium charger has two charging phases in addition to a pre-conditioning phase used to deal with
over discharged or defective batteries.
Initially with a normally discharged battery the charger will enter a constant current charge state with the
current set by the user.

Functional Description
POWERplus User Guide 1.1.0 8 350-00104-4
When the battery nears the float stage voltage the charger transitions to a constant voltage mode. Float
charging continues at this voltage and is automatically terminated after a period of time. The charge cycle
is repeated when the battery voltage falls to the lower edge of the float cycle.
If the charger establishes that the battery is below the fully depleted discharge level it will enter the pre-
conditioning phase and trickle charge the battery. If the battery voltage rises sufficiently the charger will
switch to the normal charge cycle, but will automatically terminate if the voltage does not rise to the
required level.
Other battery types
The charge requirements for other battery types may differ from the types supported by POWERplus. Do
not use the charger with battery types such as Lithium Polymer batteries which have markedly different
charging parameters.
Charge Indicator
A front panel LED shows which phase of the charge cycle the charger is in. The LED is displayed as RED,
GREEN or AMBER (RED/GREEN) but the meaning of the indicators is different depending upon whether
you are charging a Lead-Acid or LiFePO4 battery type.
LEAD-ACID BATTERY
LED
PHASE
DESCRIPTION
STATUS
OFF
Disabled
Manual shutdown
Not charging
OFF
Shutdown
Automatic if battery fault is detected.
Not charging
AMBER
1)Bulk
First phase, constant current
Charging
GREEN
2)Absorption
Second phase, transition to constant voltage
Charging
RED
3) Float
Third phase, constant voltage
Charging
LITHIUM IRON PHOSPHATE BATTERY
LED
PHASE
DESCRIPTION
STATUS
OFF
Disabled
Manual shutdown
Not charging
GREEN
1) Absorption
Absorption charge in process
Charging
OFF
2) Float
Float charge mode
Float charging
RED
Fault
Battery fault detected
Not charging
When a LiFePO4 battery is in the charge mode, the color of the LED is green. It is illuminated when the
battery is being charged and extinguished when the battery is not charging, is in the float charge mode or
the charger has been disabled.
USB Charging
POWERplus provides two USB charge ports. These ports automatically detect the type of device
connected and can each charge up to 1.5A (depending upon the device connected). Current limiting to
prevent overload is provided.

Functional Description
POWERplus User Guide 1.1.0 9 350-00104-4
Note that when used with devices that do not comply with the USB Charging Specification the maximum
charge current may not be delivered.
There are no user settings associated with the USB charge ports.