Bullard ICE User manual

ICE Pump
User Manual
www.bullard.com
GENERAL INFORMATION
The Bullard ICE pump transfers ambient air from a clean air location,
where breathable air can be assured at all times, to workers wearing
Type C or CE continuous flow supplied air respirator hoods or tight
fitting half- or full-face masks.
The ambient air is filtered through a medium efficiency inlet air filter
and an inline 90 micron outlet filter before entering the respirator’s
air supply hose.
Bullard ICE pumps are oil-less and have reciprocating pistons. They
produce no carbon monoxide, oil vapors, oil mist or moisture. They do
not require expensive carbon monoxide monitors, high temperature
alarms or airline filters. No calibration is required.
The chart below describes the number of respirators each unit will
supply and its maximum outlet pressure.
PUMP SPECIFICATION TABLE
Maximum Number of Respirators
Pump Model No. Hood Style Full or Half-
Mask
Maximum
Air Pressure*
ICE PUMP One One Approx. 60 psig
(400 kPa)**
* Not recommended for respirator assemblies requiring a minimum of
60 psig to operate.
**To convert kPa to bar, divide kPa by 100
ICE Pump
This Manual provides detailed instructions, warnings and other information for individuals using Bullard ICE Pump model.
General Information ......................................................................1
Warnings............................................................................................2
Air Quality.........................................................................................3
Assembling the ICE Pump
Operating the ICE Pump ......................................................................4
Maintaining the ICE Pump ............................................................... 5-6
Replacement Parts...............................................................................7
Maintenance Service Kits ....................................................................8
Assembly .............................................................................................9
Pump Warranty..................................................................................10
Air Filter Replacement Schedule ...................................................... 11
TABLE OF CONTENTS

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�WARNING
READ ALL INSTRUCTIONS IN THIS MANUAL BEFORE USING ICE PUMP.
FAILURE TO OPERATE ANY OF THESE PUMPS IN ACCORDANCE WITH THE INSTRUCTIONS CONTAINED IN THIS MANUAL MAY RESULT IN DEATH
OR SERIOUS INJURY TO THE RESPIRATOR WEARER.
1. Locate the pump’s inlet air filter in a clean breathable air location at all times. THE PUMP DOES NOT REMOVE TOXIC GASES OR OTHER
CONTAMINANTS FROM THE INCOMING AIR IT TRANSFERS TO THE RESPIRATOR WEARER.
See the AIR QUALITY REQUIREMENTS section on page 3 for specific details on breathing air quality. THESE PUMPS DO NOT SUPPLY OXYGEN.
2. This pump will only supply the required volume of air [6-15 cfm (170-425 lpm) for hoods or 4-15 cfm (113-425 lpm) for tight fitting half- or full-
face masks] to continuous flow supplied air respirators requiring less than 60psi.
Be sure that the pump’s outlet pressure, measured by the pressure gauge on the pump, is maintained above the minimum pressure setting
required by the respirator manufacturer.
To be assured your respirator can be used with this pump refer to:
a) The Pump Specification Table on page 1 for the maximum outlet pressure of the pump model you are using.
b) The section in the respirator’s instruction manual for the respirator’s approved pressure range and permissible air supply hose lengths.
If you have any questions about whether or not your respirator is compatible with this pump, contact Bullard Customer Service
Department at 877-285-5273 or 1-859-234-6616.
3. Supplied air respirators used with this pump must not be worn in any atmosphere Immediately Dangerous to Life or Health (IDLH) or from
which the wearer cannot escape without the use of the respirator.
4. When connecting your NIOSH approved respirator assembly to the ICE pump, use only air supply hose and couplers approved by the
respirator manufacturer.
Use of non-approved hose or couplers could reduce the air flow to the respirator, resulting in possible death or serious injury to the
respirator wearer.
DO NOT use shutoff hoses with the ICE pump. Back pressure can damage pump when no respirator is connected.
5. DO NOT modify or alter this pump in any manner. Use only approved Bullard ICE pump components and replacement parts on the pump.
Failure to use approved Bullard components and replacement parts invalidates all Bullard warranties, and may result in death or serious
injury to the respirator wearer.
6. If you have any questions concerning the use of this pump or your respirator, or you are not sure the inlet filter is in a breathable location, ask
your supervisor.
All instructions for the use and care of this product must be supplied to you by your employer as recommended by the manufacturer and as
required by Federal Law (29 CFR 1910.134).
For technical assistance or additional copies of this manual, call Bullard Customer Service or go to www.Bullard.com to download a copy.
Bullard
1898 Safety Way
Cynthiana, KY 41031-9303
877-285-5273
859-234-6611
www.bullard.com
2
Warnings

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ICE Pump
User Manual
3
Unpacking the ICE Pump/Electric Motor Specifications
Air Quality
The ICE pump’s inlet filters must be located in a clean breathable air
location at all times.
The breathable air drawn into the inlet filter must meet at least the
requirements for Type 1 gaseous air described in the Compressed
Gas Association Commodity Specifications G-7.1 (Grade D or
higher), as specified by Federal Law 42CFR, Part 84, Subpart b, and
29CFR1910.134(i).
The requirements of Grade D breathable air include:
* Oxygen ................................... 19.5 - 23.0 %
* Hydrocarbons (condensed)
in mg/m3of gas ............5 mg/m3maximum
* Carbon Monoxide............10 ppm maximum
* Carbon Dioxide ..........1,000 ppm maximum
* No toxic contaminants at levels which would make the air unsafe to breathe.
Refer to the C.G.A. Commodity Specification G-7.1 for complete details.
It is available from: Compressed Gas Association, 500 Fifth Ave., New
York, NY 10036.
Unpacking the ICE Pump
1. Open the shipping carton and remove the ICE pump from the wood
frame.
We recommend storing the shipping pallet and case in the event
the pump must be shipped in the future.
2. Check to insure that the ICE pump has no visible damage. There is
no other assembly required for the ICE pump.
3. Check to be sure that the inlet filters, pressure gauge and outlet
couplings are all assembled tightly to the pump so that no air can
escape.
Figure 2
Figure 1
Pump Performance Specifications:
ICE Pump
PUMP DESIGN: Reciprocating Pistons
MAXIMUM PRESSURE: Approx. 60 psig (400 kPa)
TOTAL AIR FLOW: 8 cfm @ 60 psig (225 lpm @ 400 kPa)
INLET FILTERS: (4) Medium Efficiency
OUTLET FILTER: Inline 90 micron
DIMENSIONS:
Width: 18+ inches (45.7 cm)
Length: 28 inches (71.1 cm)
Height: 20.5 inches (52.1 cm)
WEIGHT: (Pump Only)
100 lbs. (approx.)
(45.4 kg)
SHIPPING WEIGHT:
185 lbs. (83.9 kg)
Electric Motor Specifications:
ICE Pump
ENCLOSURE:
Open, Drip-proof
Meets UL Requirements
CSA Approved
CLASS:
Natl. Elec. Code:
Class B
Design N
Code K
H.P. 2.0
PHASE: Single
CYCLES: 60 Hz
VOLTS: 115
AMPS: 19Amps @ 115 V.
SERVICE FACTOR: 1.25
PROTECTOR: Internal Thermal Overload
�WARNING
PROPER MOTOR SELECTION AND WIRING (IN ACCORDANCE WITH LOCAL
AND NATIONAL ELECTRIC CODES) IS THE RESPONSIBILITY OF THE USER.

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4
Operating the ICE Pump
Operating the ICE Pump
�WARNING
THE RESPIRATOR USER MUST NOT ENTER THE CONTAMINATED
WORK AREA UNTIL ALL OF THE FOLLOWING STEPS HAVE BEEN
COMPLETED.
1. Analyze the atmosphere at the location of the air inlet and the pump
itself to be sure the pump will not be operating in a contaminated
or an explosive atmosphere.
2. Plug the pump into a 115 volt electrical outlet that is wired for 20 amp
service. The pump’s motor is equipped with a toggle switch and a 6
foot (1.8 m) grounded cord with a NEMA 5-20 three-prong plug.
For extension cords, 10 AWG (20 amps) or heavier duty gauge is
recommended. Bullard also recommends that the distance be limited
to 100 feet, the plug be three-prong grounded, and that only one
extension cord be used.
Plug the pump into a 115 volt, 20 amp electrical outlet.
Avoid excessive lengths of extension cord, especially if running the
pump continuously.
The pump’s motor is equipped with a thermal overload protection for
115 volt operation.
�WARNING
PROPER MOTOR SELECTION AND WIRING (IN ACCORDANCE WITH
LOCAL AND NATIONAL ELECTRIC CODES) IS THE RESPONSIBILITY
OF THE USER.
3. Each pump will operate sitting inside its Protection Frame with
wheels attached for ease of mobility.
4. Make sure the pump’s inlet
filters are located in a clean,
uncontaminated location where
breathable air is assured at all
times (see Figure 3).
If the inlet filter cannot be placed
in a clean breathable location,
install Bullard’s 50 foot (15 m)
Inlet Extension Hose Kit (Cat. No.
V50IN) to the pump’s inlet ports.
See the directions shipped with the
Extension Hose Kit for assembly instructions.
If clean breathable air cannot be guaranteed at all times within this
50 foot (15 m) reach, you may add up to five (5) additional lengths of
50 foot (15 m) Extension Hose (Cat. V50EX), per inlet.
Therefore, you may place your inlet filters up to 300 feet (91.4 m)
(6 x 50) away from the pump. Do not add more than 300
(91.4 m) feet of inlet extension hose to each inlet.
5. Assemble your respirator by following the manufacturer’s
directions as described in the respirator’s instruction manual. Be
sure the pump’s outlet pressure, measured by the pressure gauge
on the pump, is greater than the minimum pressure required to
operate the respirator assembly.
The respirator’s minimum approved pressure will be found in the
respirator’s instruction manual. If you have any questions as to
whether or not your respirator is compatible with this pump, call
Bullard’s Customer Service Department at 877-285-5273 or
1-859-234-6616.
�WARNING
DO NOT USE SHUTOFF HOSES WITH THE ICE PUMP. BACK
PRESSURE CAN DAMAGE PUMP WHEN NO RESPIRATOR IS
CONNECTED.
6. Before connecting your respirator to the air supply hose, turn the
pump on. Allow the air to flow through the pump and hose for a few
minutes to purge or expel any hose odors or moisture that may
have accumulated inside the hose.
TIP: If pump is turned on without a respirator attached, the gauge
will read zero because the gauge reads back pressure.
7. Connect the respirator to the air supply hose using the quick dis-
connect fittings.
8. With the air flowing, put on the respirator by following the
directions in the respirator manufacturer’s instruction manual.
9. Check that the pump’s outlet pressure is within the respirator
approved pressure range before proceeding into the work area.
YOU ARE NOW READY TO ENTER THE WORK AREA.
10. When finished working, leave the work area wearing
the respirator with the air still flowing. Once outside the
contaminated area, remove the respirator, turn the pump off,
then disconnect the air supply hose using the quick disconnect
couplers.
See the respirator’s instruction manual for proper inspection,
maintenance and storage procedures for the respirator you are using.
Figure 3

ICE Pump
User Manual
5
Maintenance and Inspection
Maintenance and Inspection
If pump or motor show evidence of overheating, or is excessively
noisy, stop immediately for repairs. Regular inspection can prevent
unnecessary damage and repairs. The rider thickness can be an
indication of when rings need replacing. If a rider ring measures
.055” or less in thickness, a change of all rings should be made. For a
unit operated at sea level in fairly clean air at an ambient of 65-75ºF
relative humidity of approximately 35%, and at maximum advertised
duties, it is suggested that 4,000 hours of operation be used as an
initial inspection point. As operating conditions on your particular
application improve or worsen, your own experience can be used to
determine whether this 4,000 hour figure can be lengthened or should
be shortened.
Filter Inspection and Replacement
The inlet filters and outlet filters require periodic inspection and
replacement. Initial inspection is suggested at 500 hours. Then,
the user should determine the frequency. Most problems can be
prevented by keeping filters clean. Dirty filters decrease pump
performance and can decrease pump service life.
Make sure the pump is turned off and isolated from the power supply
and all pressure and vacuum is released from the pump.
Remove inlet filter cover and inspect filter felt. If the felt is completely
covered with contamination or has indicated an increase in differen-
tial pressure, it must be replaced. Replace felt and install filter cover.
Before putting the pump back into service, ensure that any external
accessories such as relief valves and gauges have not been damaged.
NOTE
NEVER LUBRICATE THIS OIL-LESS PUMP. THE MOTOR BEARINGS
ARE GREASE PACKED AND SEALED. THEY REQUIRE NO FURTHER
LUBRICATION.
ICE Pump Trouble Shooting Guide
If your Bullard ICE pump is not working satisfactorily, please follow the
trouble shooting steps below:
Initial Checklist
1. You must use at least 100 feet of air supply hose for ICE Pumps,
per your respirator’s approved assembly. Any shorter length of
hose could cause back pressure and low air flow to user.
2. If using an extension cord, Bullard recommends 20 amp, 3-wire, 10 AWG
grounded extension cord up to 100 feet. Do not overload the circuit with
additional electrical equipment. The ICE pump requires at least a 12 kw
generator.
3. If using a Bullard cool tube, only the FRIGTRON2000 is approved for
the ICE pump. The AC1000 may also be used only when combined
with the Bullard Spectrum full facepiece, V10 hose, and a V15FT
1/4" Quick Disconnect coupler.
SYMPTOM: Pump Fails to Start or Hums
1. Turn pump switch off and disconnect from the power source.
2. Check for the correct electrical current as shown on the motor plate and
in the Electric Motor Specification Chart on page 3 of this manual.
3. The pump is equipped with a thermal overload protector that turns the
current off when subjected to electrical overloads. Check to be sure that
the circuit is not overloaded by the pump and other electrical equipment.
4. Check to make sure that the pistons move freely. If not, service kit for
piston rings may be necessary.
5. Wait 15 minutes and restart.
SYMPTOM: Outlet Air Pressure Too Low
1. Be sure you know the proper pressure range for the respirator - see
the respirator’s instruction manual.
2. Be sure the respirator and air supply hose are connected when the
gauge reading is taken.
3. Check to see that the gauge is functioning properly. Replace the gauge
if broken or malfunctioning.
4. Check for blockage of 90 micron inline outlet filter.
5. Check to see that no air is escaping from the relief valve on pump.
6. Check that both the inlet filters (Cat. No. 23611 ) and outlet filter
(Cat. No. ICEOF) are clean and replace if necessary. Dirty filters
restrict air flow.
7. Make sure there is nothing obstructing the airline supply hose.
SYMPTOM: Outlet Pressure Too High
1. Ensure there isn’t added back pressure on the ICE pump - high
pressure on the outlet pump gauge will occur. Be sure the outlet
pressure remains in the proper range for the respirator as specified
by the respirator manufacturer. See the respirator’s instruction
manual.
2. Check the respirator’s air supply hose for kinks.
3. Ensure that breathing air supply hose is not a shutoff. Back pressure
can damage pump when no respirator is connected.
SYMPTOM: Pump Overheating
1. 160° - 200°F (80° - 120°C) is normal output air temperature when
the pump is continuously running. This heat is dissipated as it
travels through the respirator’s air supply hose until it reaches
ambient air temperature.
2. Make sure that both the inlet and outlet filters are clean. Replace if
necessary.
3. Be sure the outlet pressure remains in the proper range for the
respirator as specified by the respirator manufacturer - see the
respirator’s instruction manual.
4. The electrical circuit to which the pump is connected is overloaded.
Check the amperage load of the circuit and disconnect other
electrical equipment, if necessary, from that circuit.
5. Ensure that breathing air supply hose is not a shutoff. Back pressure
can damage pump when no respirator is connected.
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TIP: If ambient air temperatures are high, place the Bullard ICE
Pump in the shade. Do not lay airline hoses directly on blacktop.
Also, be sure respirator assembly is approved for use with ambient
air pumps at pressures less than 60 psig.
SYMPTOM: Outlet Air Temperature Too Warm
1. Be sure that at least the first 50 feet (15 m) of air supply hose
closest to the pump is laid out (not coiled) to permit excess heat to
dissipate from the hose.
2. Keep the air supply hose out of direct sunlight and off warm or hot
surfaces.
3. Put a coiled section of the air supply hose in the bottom of a large
container. Fill the container with water and ice and cover with a
lid. For best results, locate the container as close to the worker as
possible.
SYMPTOM: Outlet Air Temperature Too Cold
1. Let the pump warm up approximately 15 minutes before using.
2. Coil the first 25-50 feet (7.6-15 m) of air supply hose closest to the pump.
3. Keep the air supply hose off cold surfaces.
SYMPTOM: Moisture in Air Supply Hose Line
1. Locate the air inlet filter in a dry, clean air location, where
breathable air can be assured at all times.
2. With the air supply hose connected to the pump, but not the
respirator, turn the pump on and let it run for approximately 15
minutes to purge the hose of excessive moisture.
3. Between uses, hang the hoses so extra moisture may drain.
IF THESE STEPS FAIL TO RESOLVE THE PROBLEM, CONTACT
YOUR BULLARD DISTRIBUTOR OR BULLARD CUSTOMER SERVICE
DEPARTMENT AT 877-285-5273 OR 859-234-6616.
6
Maintenance and Inspection

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ICE Pump
User Manual
7
Replacement Parts
Replacement Parts List
REPLACEMENT PARTS AND ACCESSORIES FOR ICE PUMP
Cat. No. Description
23611 Inlet Filter
ICEOF Inline Outlet Filter
V50IN Remote Inlet Air Hose Kit, 50 Feet (15 m) 1 per inlet
V50EX Remote Extension Hose Kit, 50 Feet (15 m) 5 per inlet
maximum
ICESK11 Service Kit for ICE Pump Rebuild
ICEPG Pressure Gauge, 0-100 psig
V15FT 1/4" Flow Through QD Coupler
S16481 1/2" Flow Through QD Coupler
8HDM SERIES
REF DESCRIPTION QTY 8HDM
1 INLET FILTER ASSEMBLY 4 23611
2 FELT 2
4
B344A
3 SAFETY VALVE 1 AS100F
4 CYLINDER HEAD 4/2 ** AF507
5 HEAD GASKET 4/2 ** AF520A
6 OUTLET VALVE 4/2 ** AF545
7 PLATE VALVE 4/2 ** AF543
8 INLET VALVE 4/2 ** AF544
9 CYLINDER GASKET 4/2 ** AF521
10 CYLINDER 4/2 ** AF509
11 PISTON RING 8/4 ** AF541
12 PISTON SEAL 8/4 ** AF540
13 PISTON ROD ASSEMBLY 4/2 ** AF561M
14 RIDER RING 4/2 ** AF595
15 MANIFOLD 1 AF659
16 SQUARE KEY 2/1 ** AB136F
17 FAN/FAN ASSEMBLY-CCW 1 AF748
18 FAN ASSEMBLY-CW 1 AF747
19 SHROUD 2/1 ** AF656
20 MANIFOLD SLEEVE 5 AF567A
22 MANIFOLD 2/1 ** AF550A
*** SERVICE KIT 1 ICESK11
*** Item not shown.
Denotes parts included in the Service Kit.
Parts listed are for stock models. For specific OEM models, please consult the factory.
When corresponding or ordering parts, please give complete model and serial numbers.

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8
Maintenance and Kit Installation
Maintenance & Kit Installation for ICE Pump
NOTE
Bullard will not guarantee the performance of a field rebuilt
pump. You can return the pump to a Bullard Authorized Service
facility, or perform the rebuild procedures described.
Kits contain most or all of the following: Head Gasket, Valves, Cylinder
Gasket, Piston Ring, Piston Seal, Rider Ring, and Felts. Kits are used
for several models and may contain extra parts not applicable for
your specific model. Refer to exploded view.
�WARNING
Disconnect electrical power supply cord before performing
maintenance on this product. Some motors are thermally protected
and will automatically restart when protector resets. If product is
hard wired into system, disconnect electrical power at the circuit
breaker or fuse box before performing maintenance on this product.
Failure to follow these instructions can result in death, fire or
electrical shock.
If the product is supplied with an electric power cord, protect it from
twisting, cuts and abrasion. When not in use, store in a clean dry place.
�WARNING
This product must be properly grounded.
Do not modify the plug provided. If it will not fit the outlet, have the
proper outlet installed by a qualified electrician.
If repair or replacement of the cord or plug is necessary, do not
connect the grounding wire to either flat blade terminal. The wire
with insulation that is green or green with yellow stripes is the
grounding wire.
Check the condition of the power supply wiring. Do not permanently
connect this product to wiring that is not in good condition or is
inadequate for the requirements of this product.
Failure to follow these instructions can result in death, fire or
electrical shock.
Service Kit Installation Pump Disassembly
1. Disconnect the pump from the electrical power. You must
disconnect the pump from electrical power before servicing.
2. Vent all airlines to the pump to remove pressure. You must vent all
airlines to the pump to remove pressure before servicing. Do not
remove the filters from the cylinder head as metal chips could be
dislodged and enter the unit.
-Remove the shroud, cylinder head, and valve components.
DO NOT rearrange the valve components.
-Remove the cylinder and rings. Make sure all parts are clean
before reassembling. DO NOT use any chlorinated solvents to
clean valves, or any liquids to flush units. THE STAINLESS STEEL
VALVES MAY BE CLEANED WITH WATER. All parts, except
the valves can be cleaned.

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ICE Pump
User Manual
9
Assembly
1. Install piston seals, piston rings, and rider rings on the piston.
2. Locate ring joints approximately opposite each other.
3. Position piston into cylinder and attach cylinder to bracket with the
cylinder screws and washers.
4. Tighten screws finger tight. Move pistons to top dead center position.
5. Adjust each cylinder flush with top of piston and torque cylinder screws
to 150-160 inch lbs. Retorque second time.
6. Stack the valve components in order as orginally assembled.
7. Install the cylinder head and head screws.
NOTE:
The exhaust ports in the cylinder heads have been marked by
omitting the ends of two of the fins.
8. Do not tighten heads screws at this time. Install manifold nuts and
seals on the manifold and assemble into the other cylinder head and
manifold.
9. Torque all head screws to 150-160 inch lbs.
10. Turn fan by hand at this point to ensure that the rod assembly is not
hitting the head.
NOTE:
If rod assembly does hit the head, loosen cylinders and readjust.
11. Position manifold and tighten manifold nut 1/2 to 3/4 turns beyond
hand tight.
12. Retorque head screws again after running for 10 minutes.
�WARNING
Disconnect electrical power supply cord before performing
maintenance on this product. Some motors are thermally protected
and will automatically restart when protector resets. If product is
hard wired into system, disconnect electrical power at the circuit
breaker or fuse box before performing maintenance on this product.
Failure to follow these instructions can result in death, fire or
electrical shock.
If the product is supplied with an electric power cord, protect it from
twisting, cuts and abrasion. When not in use, store in a clean dry place.
Exploded view shown for reference only.
Assembly

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PUMP WARRANTY
ICE PUMP ONE YEAR LIMITED WARRANTY
Bullard warrants to the original purchaser that the ICE pump will
be free of defects in material and workmanship under normal use
and service for a period of one (1) year from the date of purchase.
Bullard’s obligation under this warranty is limited to repairing or
replacing, as its option, articles that are returned within the warranty
period and that are, after examination, shown to Bullard’s satisfaction
to be defective, subject to the following limitations:
a) ICE pump must be returned to Bullard with shipping
charges prepaid.
b) ICE pump must not be altered from its original factory
configuration.
c) ICE pump must not have been misused, subjected to
negligent use, or damaged in transport.
d) The date of purchase is within the one (1) year warranty period.
(A copy of the purchaser’s original invoice showing the date
of purchase is required to validate warranty coverage).
In no event shall Bullard be responsible for damages for loss of use
or other indirect, incidental, consequential or special costs, expenses
or damages incurred by the purchaser, notwithstanding that Bullard
has been advised of the possibility of such damages.
ANY IMPLIED WARRANTIES, INCLUDING WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,
ARE LIMITED IN DURATION TO ONE (1) YEAR FROM THE DATE OF
PURCHASE OF THIS PRODUCT.
TO RETURN GOODS: Written permission must be obtained before
returning any material for any reason. Material returned for credit
will be subjected to factory inspection. In-warranty product of current
design, will be subjected to a rehandling charge less freight originally
allowed. All material must be shipped with transportation charges
prepaid. Bullard will issue a Return Material Authorization number
and shipping label, which must be affixed to all returns to facilitate
handling and reduce risk of loss.
Products which are obsolete or made to special order are not
returnable.
Warranty information can be obtained from, defective articles should
be sent, and shipping charges prepaid to:
Bullard
1898 Safety Way
Cynthiana, KY 41031-9303
Toll-Free: 877-285-5273
Phone: [phone]
10
ICE Pump Warranty

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ICE Pump
User Manual
11
Air Filter Replacement Schedule
Air Filter Replacement Schedule
Regular inspection and replacement of the air filters will prevent
extensive and costly pump repair. Dirty or clogged filters can be
responsible for failure of the pump to build up outlet pressure and
eventual overheating.
- Replace the 90 micron inline outlet filter (Cat. No. ICEOF) at least
once every 500 running hours or sooner if necessary.
- Replace the medium efficiency inlet filter (Cat. No. 23611) at least
once every 500 running hours or sooner if necessary.
The inlet filter keeps moisture as well as particulates out of the air
supply.
We recommend the following chart be used to monitor and maintain a
routine air filter replacement schedule.
90 MICRON INLINE OUTLET FILTER
(Cat. No. ICEOF)
MEDIUM EFFICIENCY INLET FILTER
(Cat. No. 23611)
Cumulative
Pump
Operating
Hours
Last Filter
Replacement
Date
Employee
Responsible
(Initial)
Cumulative
Pump
Operating
Hours
Last Filter
Replacement
Date
Employee
Responsible
(Initial)
500 500
1,000 1,000
1,500 1,500
2,000 2,000
2,500 2,500
3,000 3,000
3,500 3,500
4,000 4,000
4,500 4,500
5,000 5,000

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certified
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Americas:
Bullard
1898 Safety Way
Cynthiana, KY 41031-9303 • USA
Toll-free within USA: 877-BULLARD (285-5273)
Tel: [phone]
Fax: [phone]
Europe:
Bullard GmbH
Lilienthalstrasse 12
53424 Remagen • Germany
Tel: [phone]
Fax: [phone]
Asia-Pacific:
Bullard Asia Pacific Pte. Ltd.
LHK Building
701, Sims Drive, #04-03
Singapore 387383
Tel: [phone]
Fax: [phone]
60950010749B (0815)