Caliber CRG60R-L Installation guide

1
Model information:
60” 3 BURNER GRILL:
Model: CRG60R-L (3) 20,000BTU Caliber Silver™ grill burners, RED powder coated tabletop,
Hardwood Cherry table base, for use with LP Gas (20lb cyclinder not included)
Model: CRG60R-N (3) 20,000BTU Caliber Silver™ grill burners, RED powder coated tabletop,
Hardwood Cherry table base, for use with NG Gas (hardpiping required by certified installer)
Other models available: CRG60B (Black tabletop), CRG60TQ (Turquoise tabletop), CRG60TC (Terra Cotta tabletop)
Installation + Use/Care Instructions
David Rockwell by Caliber™ Pro Series Outdoor Grill

2
DANGER:
IMPORTANT SAFETY NOTICE:
Certain Liquid Propane dealers may ll liquid propane cylinders for use in the grill beyond cylinder lling capacity.
is “Overlling” may create a dangerous condition.
“Overlled” tanks can build up excess pressure. As a safety device, the tank pressure relief valve will vent propane gas
vapor to relieve this excess pressure. is vapor is combustible and therefore can be ignited. To reduce this danger, you
should take the following safety precautions:
When you have your tank lled, be sure you tell the supplier to ll it to no more than 3/4 (75%) of its total capacity.
Do not store a full tank in direct sunlight.
WARNING!
Push and turn the selected burner knob om “OFF” to “HI”. If burner does not light in 4 to 5 seconds turn knob “OFF” and wait
5 minutes before trying again for any accumulated gas to dissipate. Repeat until the burner has lit.
Begin by insuring proper installation and servicing. Follow the installation instructions within this manual. Have your
grill installed by a qualied installer. Have the installer show you where the gas supply shut-o valve is located so that you
know where and how to shut o the gas to the grill. If you smell gas, your installer has not done a proper job of checking
for leaks. If the connections are not perfectly sealed, you can have a small leak and therefore a faint gas smell. Finding a
leak is not a “do-it-yourself ” procedure. Some leaks can only be found with the burner control in the “ON” position and
this must be done by a qualied technician.
»Never aach or disconnect an LP cylinder, or move or alter gas ings when the grill is in operation or is hot.
»Clean and perform general maintenance on the grill twice a year. Watch for corrosion, cracks, or insect activity.
»Check the regulator, hoses, burner ports, air shuer, and venturi/valve section carefully. Always turn o gas at the
source (tank or supply line) prior to inspecting parts.
If you smell gas:
1. Shut o gas to the grill.
2. Extinguish any open ame.
3. Open Lid.
4. If odor continues, keep away from the grill
and immediately call your gas supplier or local
re department.
AVERTISSEMENT
S’IL Y A UNE ODEUR DE GAZ:
1. Coupez l’admission de gaz de l’appariel.
2. Éteindre toute amme nue.
3. Ouvrir le couvercle.
4. Si l’odeur persiste, appeler immédiatement votre compagnie
de gaz ou votre département des incendies.
WARNING:
1. Do not store or use gasoline or other am-
mable liquids or vapors in the vicinity of this
grill or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this grill or any
other appliance.
AVERTISSEMENT
1. Ne pas entreposer ni utiliser de l’essence ni
d’autres vapeurs ou liquides inammables dans le
voisinage de l’appareil, ni de tout autre appareil.
2. Une bouteille de propane qui n’est pas raccordée
en vue de son utilisation, ne doit pas être entrepo-
sée dans le voisinage de cet appareil ou de tout
autre appareil.

Table of Contents
Pages 2, 4
Pages 5-10
Pages 8-9
Pages 10-12
Page 13
Page 14-15
Page 16
Page 17-18
Page 19
Page 20
Pages 21
Care and Safety Precautions
Unpacking the Grill
Grill Placement and Installation
Pressure testing and Hookups
Air Shuer Adjustments
Leak Testing
Grill Burner Assembly and Use
Lighting the Grill
Match Lighting Instructions
Care and Maintenance
Warranty

4
Unpacking the Grill
Note: e David Rockwell by Caliber Grill is crated and designed to be used with lile assembly aer the grill and its
base is unpacked.
NOTE: e grill head is mounted to the base cart at the factory and care must be used when unpacking and placing the
grill and its base for use. Please follow these instructions to prevent injury to yourself or damage to the grill.

5
CARE AND SAFETY PRECAUTIONS
WARNING! DO NOT aempt to light grill without reading the lighting instructions section of this manual.
THIS GRILL IS FOR OUTDOOR USE ONLY!
FOR YOUR SAFETY
DO NOT store or use gasoline or other ammable vapors and liquids in the vicinity of this or any appliance.
Tested in accordance with ANSI Z21.58b-2000 CGA 1.6b-M02 for LP and Natural Gas Standard for Outdoor Use Only.
Check your local building codes for the proper method of installation. In the absence of local codes, this unit should be
installed in accordance with the National Fuel Gas Code No. Z223.1-1988 and the National Electrical Coe ANSI/NFPA No.
70-1990.
CALIFORNIA PROPOSITION 65 WARNING!
e burning of gas cooking fuel generates some by-products that are on the list of substances that are known by the State
of California to cause cancer or reproductive harm. California Law requires businesses to warn customers of potential
exposure to these substances. Always operate this unit according to the use and care manual, ensuring you provide good
ventilation when cooking with gas.
WARNING! Children and pets should not be le alone or unaended in an area where the grill is being used.
SAFETY PCTICES TO AVOID PERSONAL INJURY!
When properly cared for, your Caliber grill will give safe and reliable service for many years. However, extreme care must
be used since the grill produces intense heat and can increase accident potential. When using your grill, basic safety prac-
tices must be followed, including but not restricted to the following:
FIRST
»Read entire Use and Care Manual carefully and completely BEFORE using your grill for the rst time to reduce the risk
of re, hazard, or other injury.
REPAIR
»Do not repair or replace any part of your grill unless specically recommended in this manual. All other services should
be referred to a qualied service technician.
CHILDREN
»Do not store items of interest to children around or below the grill.
»Never allow children or pets to crawl inside an island enclosure where a grill is placed.
FLAMMABLE MATERIALS
»Never let clothing, potholders, or other ammable materials come into contact with or close to any hot surface of the
grill until it has cooled. Fabric may ignite and result in personal injury.
»For personal safety, never lean over the grill while in use.
»Wear proper apparel. Loose ing garments or sleeves should never be worn while using this grill. Some synthetic
fabrics are highly ammable and should not be worn while cooking.
COOKWARE
»Only certain types of glasses, heat-proof glass, ceramic, earthenware, or other glazed utensils are suitable for grill use.
Use of these types of materials may break with sudden temperature changes. Use only on low or medium heat seings
according to the manufacturer’s instructions.
»Do not heat unopened food containers as a build up of pressure may cause the container to burst.
PROTECTIVE GEAR
»Protect hands with oven mis when opening and closing the grill lid.
»When using the grill, never touch the grill rack, ame spreader, radiant tray, or immediate surrounding area as these
areas become extremely hot and could cause burns.

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POTHOLDERS
»Use only dry potholders: moist or damp potholders on hot surfaces may cause burns from steam. Do not use a towel
or bulky cloth in place of potholders. Do not let potholders touch hot portions of the grill rack.
GREASE
»Grease is ammable. Let hot grease cool before aempting to handle it. Avoid leing grease deposits collect at the
boom of the grill. Clean grill aer each use to avoid grease build-up.
AIRFLOW
»Do not use aluminum foil to line the grill racks or grill boom. is can severely upset combustion airow or trap excessive
heat in the control area. e result of this can be melted knobs, melted igniters and wiring, and increase the chance of per-
sonal injury.
»For proper lighting and performance of the burners, keep the burner ports clean. It is necessary to clean them periodi-
cally for optimum performance. e burners will only operate in one position and must be mounted correctly for safe
operation.
CLEANING
»Clean the grill with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the grill while it is not. Some
cleaners produce noxious fumes or can ignite if applied to a hot surface.
»Be sure all grill controls are turned o and the grill is cool before using a type of aerosol cleaner on or around the grill.
e chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode.
EXCESSIVE FAT
»Do not use the grill to cook excessively fay meats or products that promote are-ups.
COMBUSTIBLES AND LOCATION
»Do not operate the grill under unprotected combustible construction. Use only in well ventilated area.
»Do not use the grill on boats, recreation vehicles, or in buildings, garages, sheds, breezeways, or other such enclosed
areas.
»Keep the area surrounding the grill free from combustible materials, trash, or combustible uids.
»Do not obstruct the ow of combustions and ventilation.
»Always adhere to the specied clearances. Combustible locations (12” clearance min. ALL 4 sides).
During heavy use, the grill will produce considerable smoke. therefore, locate the grill in a well-ventilated area.
Never locate the grill in a building, garage, breezeway, shed or other such enclosed areas without an approved
ventilation system for outdoor use.
If installing grill in an island in an open area, without suitable protection om windy conditions, a windbreak MUST be created
to ensure proper performance of the grill. If installation does not conform with manufacturer’s guidelines, your warranty will be
voided.
STOGE
»If storing the unit indoors, ensure that it is cool. If an LP tank is used, the cylinder must be unhooked and stored out-
side in a well-ventilated area, out of the reach of children.
SAFETY
»Keep all electrical cords and fuel supply hoses away from the heated areas of the grill.
»Never use a dented or rusty LP tank.
»e Natural Gas pressure regulator or LP Regulator hose assembly supplied with this unit must be used.
»Contact Caliber Range Corporation for replacement parts.

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WARNING!
Spiders and insects can nest in the grill burners , causing gas not to ow through the burner. e gas will ow from
the front of the burner into the control panel. is is a very dangerous condition which can cause a re to occur
behind the valve panel, thereby damaging the grill components and making it unsafe to operate. If this occurs, call for
service immediately.
WARNING!
Keep the area surrounding the grill free from combustible materials, trash, or combustible uids and vapors such as
gasoline or charcoal lighter uid. Do not obstruct the ow of combustion and ventilation air.
WARNING!
Never use the grill in windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a wind
break will be required. Always adhere to the specied clearances listed.
»Aer a period of storage or non-use (such as over the winter), the gas grill should be checked for gas leaks, deteriora-
tion, proper assembly, and burner obstructions before using.
»Never lean over an open grill. When lighting a burner, always pay close aention to what you are doing. Be certain you
are pushing the ignition buon when you aempt to light the grill.
»Aer lighting burners, make sure burners are operating normally.
»When using the grill, do not touch the grill burner, grate, or immediate surrounding area as these areas become ex-
tremely hot and could cause burns.
»When using the side burners always use at boomed pans which are large enough to cover the side burner. Adjust the
ame so that it heats only the boom of the pan to avoid ignition of clothing. Position handles inward away from open
edges of the unit to avoid burns associated with unintentional spillovers. Hold the handle of the pan to prevent move-
ment of it when turning or stirring food. For proper lighting and performance of the burners keep the ports clean. It is
necessary to clean periodically for optimum performance.
»Clean the grill with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the grill while it is hot. Some
cleaners produce noxious fumes or can ignite if applied to a hot surface.
»Be sure all grill controls are turned o and the grill is cool before using any type of aerosol cleaner on or around the
grill. e chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to cor-
rode.
»Do not use the grill for cooking excessively fay meats or products which promote are-ups.
»Never grill without the grease tray in place and pushed all the way to the back of the grill. Without it hot grease could
leak downward and produce a re or explosion hazard.
»Do not operate the grill under unprotected combustible construction. Use only in well ventilated areas. Do not use in
buildings, garages, sheds, breezeway, covered structure or other such enclosed areas. is unit is for outdoor use only.
»If a cart unit is stored indoors, ensure that it is cool. If LP, the cylinder must be unhooked and the LP cylinder stored
outside in a well ventilated area, out of reach of children.
»Never use the grill in a windy area.
»Do not use charcoal or lighter uid in the outdoor grill.
»Keep any electrical supply cord, or the rotisserie motor cord away from the heated areas of the grill and water
(pools, fountains, puddles).
»Never use a dented or rusty LP tank. Keep the ventilation openings of the cylinder enclosure free and clear from de-
bris.
»Use only dry potholders; moist or damp potholders on hot surfaces may cause burns from steam. Do not use a towel
or bulky cloth in place of potholders. Do not let potholders touch hot portions of the grill or burner grate.
»Have an ABC rated Fire Extinguisher accessible – never aempt to extinguish a grease re with water or other liquids.
»To avoid burns when cooking, use long handled BBQ tools.

8
»Do not move the appliance during its use.
»is unit is for outdoor use only! Do not operate in enclosed areas. is could result in carbon monoxide build-up
which would result in injury or death.
»When using a grill, be sure that all parts of the unit are rmly in place and that the grill is stable (can’t be tipped over).
»To put out are-ups, adjust the controls to lower the temperature
»CALIFORNIA PROPOSITION 65-WARNING: e Burning of gas cooking fuel generates some by-products which
are
on the list of substances which are known by the State of California to cause cancer or reproductive harm. California
law requires businesses to warn customers of potential exposure to such substances. To minimize exposure to these
substances, always operate this unit according to the Use and Care Guide, ensuring you provide good ventilation when
cooking with gas.
»is outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles, trailers and/or boats.
Note:
is product must be installed by a licensed plumber or gas er when installed within the Commonwealth of Massachuses.
GRILL PLACEMENT
PREFERRED
AIR FLOW
EXHAUST
GRILL EXHAUST
EXHAUST VENT FLOW
WIND
Wind hiing the grill while
in use, especially winds
blowing into or across this
hood rear gap may cause
poor burner performance,
and in some cases may
cause the control panel area
to get excessively hot
NOTE: If wind against the rear of the unit is an issue, a wind screen should be added behind
the grill to block rear wind. e non-combustible wind screen should be built taller than the
top of the ue opening at the back of the grill (15” min) and have a clearance of a minimum of
3 1/2 ” from the rear of the grill as shown above.
WIND SCREEN
3 1/2 ”
MINIMUM
15”
MINIMUM

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GRILL PLACEMENT AND INSTALLATION
Clearance to non-combustible construction*:
A minimum of 12” clearance from the back of the grill(as mounted to the factory wood cart) to non-combustible con-
struction is required to allow for movement around the entire perimeter of the grill. It is desirable to allow at least 18-24”
rear and side clearance to non-combustible construction on all 4 sides of the grill for ease of movement around the grill.
Important! Gas ings, regulator, and installer supplied shut-o valves must be easily accessible.
LOCATION
»When selecting a suitable location, take into account concerns such as exposure to wind, proximity to trac paths, and
keeping gas supply lines as short as possible.
»When determining a suitable location take into account concerns such as exposure to wind, proximity to trac paths
and keeping any gas or electrical supply lines as short as possible and away from heat sources. Locate the grill only in
a well ventilated area. Do not locate the grill under overhead unprotected combustible construction. Never locate the
grill in a building, garage, breezeway, shed or other such enclosed areas. During heavy use, the grill will produce a lot of
heat and smoke. Ensure there is adequate area for it to dissipate.
»If locating the grill in a windy area, try to locate the grill so the prevailing wind will blow air at the front of the grill.
is will assist the grill in venting hot air thru the back of the grill. In addition, this will help keep any smoke from
blowing at someone who is cooking on the grill. If you have to locate the grill in a windy area where the prevailing
wind is at the rear of the grill, a windbreak must be installed. e windbreak should be made such that it will block
wind from entering the exhaust vent in the rear of the unit.
»As high-performance gas appliance, your grill requires signicant amounts of air to support the combustion process.
Your grill is designed to take air in through the valve panel area, and send the exhaust products out through the exhaust
gap at the rear of the hood. Using your grill in windy conditions can disrupt the proper ow of air though your grill,
leading to reduced performance, or in certain severe cases, causing heat buildup in the valve panel area. is can lead to
problems such as having the knobs melt, or burn hazards when the valve panel surfaces become too hot to touch.
»During high wind conditions, it is best if you don’t use your grill. If you live in an area that is subject to frequent high
winds, or a steady directional wind, then the installation of a suitable windbreak may be advised. If you have a grilling
cart, it is best to position the unit so the prevailing wind blows into the valve panel, thus supporting the proper airow.
Winds hiing the back of the grill directly are the most likely to cause problems, although wind blowing along the
exhaust gap in the rear can also be problematic.
Please note that damage to your grill resulting from use in windy conditions, such as melted knobs or igniter wires, or valve
panel discoloration from heat build-up, are excluded from warranty coverage.
44 3/4"
55 1/4"
12 1/16"
16 3/16"
36"
17"
39 1/2"
Gas regulator
GAS CONTROL
KNOBS
Canopy
Open
position
CANOPY
OPEN
POSN.
31 1/2"
33 1/4"
3/4"
Grease collector
tray - clean monthly
Slide out 20lb
Tank drawer -
(*See 17” side
clearance)
(*side opening clearance
required to access slide
out LP tank)

10
PRESSURE TESTING AND HOOKUPS
CAUTION! Use grill only as it is built onto the included base cart. DO NOT build grill into a combustible enclosure.
PRESSURE TESTING
»e appliance and its individual shut o valve must be disconnected from the gas supply piping system during any pressure
testing of that system, at test pressures in excess of 1/2 PSIG (3.5 kPa).
»e appliance must be isolated from the gas supply piping system by closing its individual manual shut-o valve during any
pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 kPa).
LOCAL CODES
»e installation of this appliance must conform to local codes. In the absence of local codes refer to the National Fuel gas
Code, ANSI Z223.1a-1998.
»Installation in Canada must be in accordance with the Standard Can1-b149.1 and/or .2 (installation for gas burning appli-
ance and equipment) and local codes.
NATUL GAS HOOK-UP
»Natural gas: manifold connection 1/2” NPT male with 1/2” coupling.
»Operating Pressure: 4.0 WC Supply pressure 5” to 14” W.C.
»If in excess of 14” WC, a step down regulator is required.
»Check with your local gas utility or with local codes for instructions or for installing gas supply lines.
FIINGS SUPPLIED WITH GRILL
»To hook up the ings supplied with grill, use threading compound on male thread only. Do not use threading compound
on the male end of 1/2” NPT to 3/8” are adaptor. Use second pipe wrench to hold the grill inlet pipe to avoid shiing any
internal gas lines of the grill. Ensure that the regulator arrow points in the direction of the gas ow towards the unit. AWAY
from the supply. Do not forget to place the installer supplied gas shut-o valve in an accessible location.
PARTS SUPPLIED WITH UNIT
»(1) Nat Gas Regulator
»(2) 1/2” NPT Nipple
»not used with natural gas 1/2 coupler should be supplied also a 82108
GENEL
A carpenter’s “spirit level” should be used to assure that the unit is level both front-to-back and side-to-side. If it
is not level, burner combustion may be erratic or the unit may not function eciently for grease ow into the grease tray
If the oor is uneven or has a decided slope, re-leveling may be required aer each moving of a this freestanding unit.
Grease collection tray
When the grill is installed onto a level surface, the grease
collection tray shown in its open position to the le
should ll up evenly. is tray should be cleaned and
emptied periodically.
Warning: Always assure that the grease collection tray
is in place and fully closed where the tray front colored
panel is ush with the exterior of the control panel. if the
grease tray is not properly closed, grease could be allowed
to drip onto the wooden stand and may cause a safety
hazzard.

11
PRESSURE TESTING AND HOOKUPS - cont’d
LP GAS HOOK-UP
»Never connect an unregulated gas line to the grill. LP unit grills come equipped with a high capacity hose/regulator
assembly (Type 1 QCC1) for connection to a standard 20LB LP cylinder (type 1). e LP tank is NOT included. Place the
tank into the slide out tank holder and connect as shown below. If the unit is to be hard-piped to an external LP supply, contact
your local gas utility company for instructions in installing this appliance.
»Operating pressure: 10” WC
»To avoid heat degradation (loss of heat) keep the supply as short as possible
LP TANKS
»A dented or rusty LP tank may be hazardous and should be checked by your LP cylinder supplier. Never use a cylinder with a
damaged valve.
»e LP gas cylinder must be constructed and marked in accordance with the specications for LP gas Cylinders of the US de-
partment of Transportation (DOT).
»e cylinder must be provided with a shut-o valve terminating in an LP gas supply cylinder valve outlet specied, as
applicable, for connection type QCC-1 in the standard for compressed gas cylinder valve outlet and inlet connection
ANSI/CGA-V-1.
NOTE: e LP Tank is NOT INCLUDED with the grill and must be purchased separately from your local LP cylinder supplier.

12
LP GAS HOOKUP
LP GAS HOOK UP:
(TYPE 1 OR QCC1 REGULATOR):
Grills oriced for use with LP gas come equipped with a high capacity hose/regulator assem bly for connection to
a standard 20 lb. LP cylinder (Type 1). e LP tank is not included.
Connection:
1/2” NPT male with a 3/8” Flare adapter (included). LP Hose with a quick disconnect and ings are
included. Operating pressure: 11.0” W.C.
CAUTION!
Before connecting LP tank to regulator, check that all grill burners valves are in the OFF position and open grill lid.
To connect the LP regulator/hose assembly to the tank/valve assembly, rst make sure the main valve on the tank is
completely closed. Although the ow of gas is stopped when the Type 1 system is disconnected as part of of its safety
feature, you should always turn o the LP tank main valve aer each use and during transport of the tank or unit.
Insert the regulator inlet into the tank valve and turn to the black coupler clockwise until the coupler tightens up. Do
not overtighten the coupler. Turn the main tank valve on and turn the burner control valves on the unit to the “HI”
position for about 20 seconds to allow the air in the system to purge, turn valves o and wait 5 minutes before aempt-
ing to light the burners.
To disconnect the coupler, rst make sure the main tank valve is turned o. Grasp the coupler and turn counter clock-
wise. e inlet will then disengage. Remove the inlet from the tank valve opening if it has not already done so when it
disengaged. Your local LP lling station should be equipped with the proper equipment to ll your tank.
LP TANK REQUIREMENTS:
A dented or rusty LP tank may be hazardous and should be checked by your LP supplier. e cylinder that is used
must have a collar to protect the cylinder valve. Never use a cylinder with a damaged valve. Always check for leaks aer
every LP tank change. e LP gas cylinder must be constructed and marked in accordance with the specications for
LP gas cylinders of the U.S. Department of Transportation (DOT or CAN/CSA-B339) and designed for use with a
Type 1 system only. Do not change the regulator/hose assembly from that supplied with the unit or aempt to use a
Type 1 equipped regulator/hose assembly with a standard 510 POL tank/valve assembly. e cylinder must be pro-
vided with a shut-o valve terminating in an LP gas supply cylinder valve outlet specied, as applicable, for connection
Type 1. If the appliance is stored indoors, the cylinder must be disconnected and removed from the appliance. Cylin-
ders must be stored outdoors in a well-ventilated area out of the reach of children.
*Installation must conform with local codes or with the National Fuel Gas Code ANSi Z223.1 or the CAN/CGA-
B149.2 Propane Installation Code

13
AIR SHUER ADJUSTMENTS
BURNER AIR SHUER ADJUSTMENT
»Each burner air shuer is tested at the factory prior to shipment; however, variations in the local gas supply may make
it necessary to adjust the air shuers. e ames of the burners should be visibly checked.
»Flames should be BLUE and stable with no yellow tips, free of excessive noise or liing. If any of these conditions
exist, check if the air shuer or burner ports are blocked by dirt, debris, spider webs, leaves, etc. and proceed with air
shuer adjustment.
»e amount of air that is pulled through a burner is governed by a sheet-metal cup at the inlet of the burner, called an
air shuer. It is locked in place by a set screw which must be loosened prior to lighting the burner for adjustment.
»e air shuer adjustment screws are accessible with a screwdriver.
»Remove the burner by loosening the bracket and nut that holds it securely towards the back of the burner.
»Loosen the lock screw of the air shuer. Make certain that the burners are siing properly around the orices and then
light the burners.
WARNING!
If the burner is not siing around the orice, you will experience a FLASHBACK where ames will shoot out into the
rebox. is is a VERY dangerous situation that could lead to serious injury and damage your appliance.
To adjust grill burner ame, be advised to adjust according to the following directions. Be careful as the burner may be
very hot. Always use protective gloves or oven mis to protect hands from hot burners.
PROBLEM
YELLOW FLAMES: indicates insucient air.
SOLUTION
Turn the air shuer counter clockwise to allow for MORE air to the burner.
PROBLEM
NOISY FLAME: indicates too much air.
SOLUTION
Turn the air shuer clockwise, until stable blue ame is obtained. Note: you will need to do this repeatedly to ensure
proper ame color and height.
PROBLEM
LIFTING FLAMES: indicates too much air
SOLUTION
Turn the air shuer clockwise, until stable blue ame is obtained. Note: you will need to do this repeatedly to ensure
proper ame color and height.

14
LEAK TESTING
Note:
When an LP unit is being directly connected to an LP house system, you must follow the natural gas hook up guide-
lines. e installer must provide the proper gas regulator to reduce the gas ow to 11” W.C.
Note:
e Grill comes with the LP Regulator/Hose assembly installed at the factory. e assembly, along with the entire Grill
system, is leak tested. Do not remove the Regulator/Hose assembly from the Grill during installation.
WARNING :
Check the hose, regulator and connectors for damage before each use.
Look for cracks, abrasions, brileness, holes, dents and nicks.
Do not aempt to remove, repair, or replace the Regulator/Hose assembly by yourself. It must be done by a qualied
licensed technician only
QUICK
DISCONNECT
LEAK TEST
POINT
LEAK TEST
POINT
LEAK TEST
POINT
REGULATOR
View of properly connected LP hose to a
20# LP tank
See below for leak test points.
Note:
Before each use, check LP hose for any
signs of stress or cracks and replace if there
are signs of aging or cracking

15
GAS REQUIREMENTS (LP or NG Natural Gas)
Verify the type of gas supply to be used, either natural or LP(standard and recommended), and make sure the marking
on the appliance rating plate agrees with that of the supply. e rating plate is located underneath the unit boom. Never
connect an unregulated gas line to the appliance. You must use the gas regulator provided with the unit, even if the supply
is controlled.
An installer-supplied gas shut-o valve must be installed in an easily accessible location. All installer supplied parts must
conform to local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Ca-
nadian Electrical Code, CSA C22.1, and the National Fuel Gas Code, ANSI Z223.1 or CAN/CGA-B149.1 Natural Gas
Installation Code or CAN/CGA-B149.2 Propane Installation Code.
All pipe sealants must be an ap proved type and resistant to the actions of LP gases. Never use pipe sealant on are
ings. All gas connections should be made by a qualied technician and in accordance with local codes and ordinances.
In the absence of local codes, the installation must comply with the National Fuel Gas Code ANSI Z223.1. Gas conver-
sion kits are available from the factory. When ordering gas conversion kits, have the model number, and the type of gas
(natural or LP) from your grill.
TOTAL GAS CONSUMPTION OF THE GRILL WITH ALL BURNERS ON HI:
{ CRG-60R = 60,000 Btu/hr }
e grill and its individual shut-o valve must be disconnected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of 1/2 PSIG (3.5 kPa.) e grill must be isolated from the gas supply pip-
ing system by closing its individual manual shut-o valve during any pressure testing of the gas supply piping system at
test pressures equal to or less than 1/2 PSIG (3.5 kPa.). e installation of this grill must conform with local codes or, in
the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1. Installation in Canada must be in accordance
with the Standard Can1-b149.1 and/or .2 (installation code for gas burning appliances and equipment) and local codes.
NATUL GAS HOOK UP:
(THIS TYPE OF CONNECTION SHOULD BE PERFORMED BY A CERTIFIED OR LICENSED TECHNICIAN
ONLY.)
Connection: 1/2” NPT male with 3/8” are adapter. Operating pressure: 4.0” W.C. Supply pressure: 5” to 14” water
column. If in excess of 14” W.C., a step down regulatoris required. Check with your local gas utility company or
local codes for instructions on installing gas supply lines. Be sure to check on type and size of run, and how deep to
bury the line. If the gas line is too small, the grill will not function properly. Any joint sealant used must be an approved
type and be resistive to the actions of LP gases.
TO HOOK-UP THE FIINGS SUPPLIED WITH THE GRILL:
Assemble and leak test as shown in the previous pages illustrations. Use threading compound on male threads only. Do
not use threading compoundon the male end of the 1/2 NPT to 3/8 are adapter. Use a second pipe wrench to hold the
grill inlet pipe to avoid shiing any internal gas lines of the grill. Ensure that the regulator arrow points in the direction
of gas ow towards the unit, away from the supply. Do not forget to place theinstaller-supplied gas valve in an accessible
location.

16
GRILL BURNER ASSEMBLY AND USE
e David Rockwell by Caliber™ Grill is equipped with 3 high quality, non-rusting, patented Stainless Steel burn-
ers which when coupled with the patented burner radiants produce an even intense heat that will grill uncommonly
even. With this ultra-even heating of the grill, you will be able to cook your food wherever you please and not be
concerned with “nding” or avoiding the “hotspot” that most other grills have.
Please assure that all grill burner components are in place before you grill - see illustration below:
Caliber Crossame™ Burner - e patented U-shaped grill burner with its unique crossover porting bars is the
heart of the even grilling system and should be locked in place with its retaining bracket as shown below.
e Caliber Crossame™ Radiant - e patented peaked shape of our radiant assists in evenly spreading heat as
well as shedding grease and protecting the grill burner and burner ports below it.
e radiant shown below rests on 4 stainless steel pins in the fron and rear of the rebox and must always be
in place when grilling as it protects the burner ports from geing clogged with grease and causing burner
performance issues.
Note the vertical Stainless Steel panel
that rests on the pins between each
burner. ese panels are “Heat Zone
Dividers” and give you ultimate control,
not just over the entire grill surface, but
within each zone over each burner. As an
example, one zone may be set on high for
searing steaks while another may be grill-
ing sh or other delicate items at a lower
temperature just one burner over.

17
LIGHTING THE GRILL
BEFORE TURNING ON THE BURNERS
»Ensure that all packaging material has been removed
»Ensure that the grill has been leak tested and is properly located
»Check that the radiant trays and grill racks are properly seated
»Light one burner at a time by turning the desired burner to HI and you will hear a single click and the burner should
immediately light. (for detailed lighting instructions refer to “LIGHTING THE GRILL” section below).
»When all burners are on, preheat the grill for 5 minutes
»Keep the lid closed during the preheat time
»Place the food on the grill and cook to desired length of time
»Adjust the heat seing if necessary
»DO NOT LEAVE THE GRILL UNAENDED WHILE COOKING!
»For are-ups, keep a spray bole of water nearby and douse are-ups with water.
LIGHTING THE GRILL
Each burner is rated at 20,000 BTUs. e grill burners encompass the entire cooking area and are top ported to maximize
heat eciency while the stainless steel radiant covers assure burner protection from falling grease and debris. ese stain-
less steel radiants are seated above the burners.
TO LIGHT THE GRILL: Push in and turn the desired burner control knob(counter-clockwise) to the le (HI) posi-
tion. As you turn the knob you will hear a click of the igniter. If you do not see the burner ignite when turning the knob to
the HI position, tun the knob OFF and then turn to HI again until the burner has ignited.
NOTE that on rst use or when an LP tank has been replaced that there may be air in the gas line that needs to be purged,
so the push and turn to HI may need to be repeated several time to purge the line of air.
PRE-LIGHTING CHECKLIST
»Ensure that all internal packaging has been removed.
»Make sure the burners have been leak tested and are properly located and held down via the bracket at the back of the
burner.
»Check that the radiant trays and grill racks are properly seated on their front and rear mounting pins.
»Inspect the gas supply piping or hose prior to turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it
must be replaced prior to use.
»DO NOT use the grill if the odor of gas is present. e pressure regulator supplied with the grill must be used.
Substitutions will void the warranty and may make the grill dangerous to use, causing serious injury.
»If a replacement regulator is required, please contact the dealer, or factory for replacement.
»Screw the regulator (type QCC1) into the tank cylinder valve. Leak test the hose and regulator connections with a
soap and water based solution prior to operating the grill.

18
LIGHTING THE GRILL - cont’d
e David Rockwell by Caliber™ Grill is equipped with 3 high quality, non-rusting, patented Stainless Steel burn-
ers which when coupled with the patented burner radiants produce an even intense heat that will grill uncommonly
even. With this ultra-even heating of the grill, you will be able to cook your food wherever you please and not be
concerned with “nding” or avoiding the “hotspot” that most other grills have.
Please assure that all grill burner components are in place before you grill - see illustration below:
LIGHTING THE BURNERS
Turn all knobs to “OFF” position. Turn the gas supply ON. Always keep your face and body away from the grill when
lighting. Open the lid, push and turn the control knob from “OFF” to the “HI” position. You will hear a single “click”
sound that indicates the igniter is ring. At the same time the electrode will send a small ame over the burner. It
may be necessary to turn the knob from “OFF” to “HI” several times. If it does not light in 4 seconds, turn all knobs
to the “OFF” and wait 5 minutes to allow any accumulated gas to dissipate.

19
TO MATCH LIGHT THE GRILL
If the burners do not light aer several aempts, then the burners and rotisserie burner may be match lit using a long
stem match and the provided match holder arm.
Aach the match to the lighter arm which is aached to a metal channel just behind the boom of the canopy and light it.
Pass the lit match through the notch in the front of the grill rack, keeping your hand and face away fron the grill area
while pushing and turning the grill knob 90 degrees to the HI position.
You should hear and see the burner light.
If the burner does not light within 4 seconds, turn the knob to the OFF position and wait 5 minutes before aempting to
light the burner again.
USING THE GRILL
Grilling requires high heat for searing and proper browning. Most foods are cooked at the “medium” seing for the entire
cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to a lower
seing aer the initial browning. is cooks the food thoroughly without burning the outside. Foods cooked for a long
time or basted with a sugary marinade may need a lower seing near the end of the cooking time.

20
CARE AND MAINTENANCE
GRILL CKS
It is recommended that the grill racks be cleaned immediately aer grilling, AFTER the ame has been turned o. Be
sure to wear a barbecue mi to protect your hands from the heat and steam. Dip a wire brush in tap water and scrub
the hot grill racks. Steam created as water contacts the hot grill racks assists the cleaning process by soening any food
particles. e particles will fall on the radiant tray and burn away. Cleaning the grill is usually more dicult if the grill has
been allowed to cool.
Tip: You may also try and clean the grill by using a half cut lemon and wipe the grill racks. e acidity in the lemon
breaks up the grease and fat deposits that have collected on the grill racks.
STAINLESS STEEL
e grill is made from non-magnetic stainless steel. ere are many dierent types of stainless steel cleaners available.
Always use the mildest cleaning procedure rst, rubbing in the direction of the grain and NEVER in circular paern. To
touch up
noticeable scratches in the stainless steel, sand very lightly with dry 200 grit emery paper in the direction of the grain.
Specks of grease can gather on the surface of the stainless steel and bake into the surface giving the appearance of rust.
For its
removal use an abrasive pad in conjunction with a stainless steel cleaner. When not in use, the grill must be covered to
protect it from the elements.
IMPORTANT: Failure to rub with the grain can and will cause damage.
GRILL BURNERS
Frequency of cleaning will depend upon how oen you use the grill. Ensure that the gas supply is “OFF” and all knobs
are in the “OFF” position. Extreme care should be used when removing any burner for cleaning. e burner should be
replaced correctly onto the orice before any aempt is made to relight the grill.
IMPORTANT: Make sure the grill is cool before aempting to replace and clean burners.
BURNER CLEANING
Clean burner exterior with a wire brush. Clear stubborn scale with a metal scrapper. Clear any clogged ports with a
straightened paper clip. Never use a wooden toothpick as it may break o and clog the port. Shake out any debris through
the air shuer. Use a ashlight to inspect the burner inlet to ensure it is not blocked. If obstructions can be seen, use a
straightened out wire coat hanger to remove the obstruction.
ORIFICE CLEANING
With the burner removed, remove the orice and shine a ashlight through the openings to ensure there is no blockage.
Use a needle to clear any debris. Be extremely careful not to enlarge the hole or break o the needle.
REASSEMBLING BURNERS
Replace the burner by sliding the air shuer side over the brass orice and the other side in the burner guide. At the same
time, slide the screw on the burner into the hole of the burner bracket and tighten the nut.
NOTE: It is extremely important to center the burner on the orice properly. e burner is supplied with a restrain-
ing “hold down” bracket that keeps the burner from dislodging during shipping or use. Make sure that if a burner is
removed for cleaning that the burner is seated on the orice(near the front of the grill) properly and that the retan-
tion bracket is reinstalled.
Be careful not to upset the air shuer’s original position (unless readjusting air shuer). Make sure it is level and does not
rock. Replace the radiant trays, making sure that they sit level and do not rock. Light all the burners and check for proper
ame characteristics.