Can-Am Outlander 400 EFI 2009 Manual

WARNING
YOUR VEHICLE CAN BE HAZARDOUS TO OPERATE. A collision or rollover
can occur quickly, even during routine maneuvers such as turning and driv-
ing on hills or over obstacles, if you fail to take proper precautions. For your
safety, understand and follow all the warnings contained in this Operator's
Guide and the labels on your vehicle. Failure to follow these warnings can
result in SEVERE INJURY OR DEATH! Keep this Operator's Guide with the
vehicle at all times.
WARNING
Disregarding any of the safety precautions and instructions contained in
this Operator’s Guide,
SAFETY VIDEO and on-product labels could cause
injury including the possibility of death!
WARNING
This vehicle may exceed the performance of other vehicles you may have
ridden in the past. Take time to familiarize yourself with your new vehicle.
CALIFORNIA PROPOSITION 65 WARNING
WARNING
This product contains or emits chemicals known to the state of California to
cause cancer and birth defects or other reproductive harm.
In Canada, products are distributed by Bombardier Recreational Products Inc.
(BRP).
In USA, products are distributed by BRP US Inc.
The following trademarks are the property of Bombardier Recreational
Products Inc.:
Can-Am™ XP-S™
Outlander™ TTI™
Rotax®
vmo2009-014 en JPM
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
© Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

FOREWORD
Congratulations on your purchase of a
new Can-Am™ ATV. It is backed by the
BRP warranty and a network of autho-
rized Can-Am dealers ready to provide
the parts, service or accessories you
may require.
Your dealer is committed to your sat-
isfaction. He has taken training to per-
form the initial setup and inspection of
your vehicle as well as completed the
final adjustment before you took pos-
session. If you need more complete
servicing information, please ask your
dealer.
Atdelivery,youwerealsoinformedof
the warranty coverage and signed the
PREDELIVERY CHECK LIST to ensure
your new vehicle was prepared to your
entire satisfaction.
Know Before you Go
To learn how to reduce the risk for you
or bystanders being hurt or killed, read
the following sections before you oper-
ate the vehicle:
–
SAFETY INFORMATION
– VEHICLE INFORMATION
We highly recommend that you take
a safety riding course. Please check
your dealer or local authorities for avail-
ability in your area.
Keep this Operator's Guide in the vehi-
cle so that you can refer to it for things
such as maintenance, troubleshooting
and instructing others.
Safety Messages
The types of safety messages, what
they look like and how they are used in
this guide are explained as follows:
WARNING
Indicates a hazardous situation
which, if not avoided, could result
in death or serious injury.
CAUTION Indicates a hazard
situation which, if not avoided,
could result in minor or moderate
injury.
NOTICE Indicates an instruction
which, if not followed, could severe-
ly damage vehicle components or
other property.
About this Operator's
Guide
This Operator's Guide has been pre-
pared to acquaint the owner/operator
of a new vehicle with the various ve-
hicle controls, maintenance and safe
operating instructions. It is indispens-
able for the proper use of the product.
Note that this guide is available in sev-
eral languages. In the event of any dis-
crepancy, the English version shall pre-
vail.
Ifyouwanttoviewand/orprintanextra
copy of your Operator's Guide, simply
visit the following website:
www.operatorsguide.brp.com.
The information contained in this doc-
ument are correct at the time of publi-
cation. BRP, however, maintains a pol-
icy of continuous improvement of its
products without imposing upon itself
any obligation to install them on prod-
ucts previously manufactured. Due
to late changes, some differences be-
tween the manufactured product and
the descriptions and/or specifications
in this guide may occur. BRP reserves
the right at any time to discontinue or
_______________ 1

FOREWORD
change specifications, designs, fea-
tures, models or equipment without
incurring any obligation upon itself.
This Operator's Guide and the Safety
Video should remain with the vehicle
when it's sold.
While reading this Operator’s Guide, reminder that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious
injury or death.
2_______________

TABLE OF CONTENTS
FOREWORD .......................................................................... 1
KnowBeforeyouGo............................................................. 1
SafetyMessages................................................................. 1
About this Operator's Guide .................................................... 1
SAFETY INFORMATION
GENERALPRECAUTIONS.......................................................... 8
Avoid Carbon Monoxide Poisoning ............................................. 8
AvoidGasolineFiresandOtherHazards ....................................... 8
AvoidBurnsfromHotParts ..................................................... 8
AccessoriesandModifications ................................................. 8
SPECIALSAFETYMESSAGES .................................................... 9
OPERATIONWARNINGS.......................................................... 12
RIDINGTHEVEHICLE.............................................................. 38
Pre-RideInspection............................................................. 39
Clothing.......................................................................... 40
CarryingLoads .................................................................. 41
HaulingaTrailer.................................................................. 41
WorkingwithyourVehicle...................................................... 42
RecreationalRiding ............................................................. 42
Environment..................................................................... 42
DesignLimitation ............................................................... 43
Off-HighwayOperation......................................................... 43
General Operating and Safety Precautions ................................... 43
Riding Techniques............................................................... 45
HANGTAG........................................................................... 50
IMPORTANTON-PRODUCTLABELS............................................ 51
VEHICLE INFORMATION
CONTROLS/INSTRUMENTS/EQUIPMENT .................................... 56
1)ThrottleLever................................................................. 59
2)2WD/4WDSelector.......................................................... 59
3)BrakeLever................................................................... 60
4)ParkingBrake................................................................. 60
5)TransmissionLever........................................................... 61
6)HeadlightSwitch ............................................................. 62
7)EngineStopSwitch .......................................................... 62
8)EngineStartButton .......................................................... 62
9)OverrideButton .............................................................. 63
_______________ 3

TABLE OF CONTENTS
CONTROLS/INSTRUMENTS/EQUIPMENT (cont’d)
10)MultifunctionGauge........................................................ 63
11)12-VoltPowerOutlet ....................................................... 67
12)IgnitionSwitch .............................................................. 67
13)BrakePedal.................................................................. 68
14)RearStorageCompartment................................................ 68
15)SeatLatch ................................................................... 69
16) Cargo Racks ................................................................. 69
17)TrailerHitch.................................................................. 70
18)ToolKit....................................................................... 70
19)RewindStarterHandle ..................................................... 70
20)Winch........................................................................ 70
21)WinchControlSwitch ...................................................... 71
22)WinchRemoteControl..................................................... 71
FUEL.................................................................................. 73
Recommended Fuel ............................................................ 73
Fueling Procedure............................................................... 73
OPERATINGINSTRUCTIONS..................................................... 74
OperatingDuringBreak-in...................................................... 74
StartingtheEngine.............................................................. 74
ShiftingtheTransmission....................................................... 74
StoppingtheEngine ............................................................ 75
Post-OperationCare............................................................ 75
WhattodoifVehicleisTurnedOver........................................... 75
WhattodoifVehicleisImmersedinWater................................... 75
TUNEYOURRIDE .................................................................. 76
SuspensionAdjustment........................................................ 76
VEHICLETRANSPORTATION..................................................... 77
MAINTENANCE INFORMATION
MAINTENANCESCHEDULE...................................................... 80
10-HOURINSPECTION ............................................................ 85
MAINTENANCEPROCEDURES .................................................. 86
AirFilter.......................................................................... 86
AirFilterHousing................................................................ 86
EngineOil........................................................................ 87
Radiator.......................................................................... 90
EngineCoolant .................................................................. 91
MufflerSparkArrester.......................................................... 95
CVTCoverDrainPlug........................................................... 95
ThrottleCable ................................................................... 96
4_______________

TABLE OF CONTENTS
MAINTENANCE PROCEDURES (cont’d)
ThrottleLever ................................................................... 97
SparkPlug ....................................................................... 98
Battery ........................................................................... 98
Fuses............................................................................. 99
Lights........................................................................... 100
DriveShaftBoot/Protector................................................... 102
Wheels/Tires .................................................................. 103
Suspension.................................................................... 105
Brakes.......................................................................... 105
VehicleCleaningandProtection ............................................. 107
STORAGEANDPRESEASONPREPARATION................................ 108
TECHNICAL INFORMATION
VEHICLEIDENTIFICATION ...................................................... 110
Vehicle Identification Number................................................ 110
EngineIdentificationNumber................................................ 110
ComplianceLabel............................................................. 110
NOISE EMISSION CONTROL SYSTEM REGULATION ...................... 111
SPECIFICATIONS................................................................. 112
TROUBLESHOOTING
TECHNICALGUIDELINES....................................................... 120
MULTIFUNCTIONGAUGEMESSAGES....................................... 124
WARRANTY
BRP LIMITED WARRANTY WARRANTY USA AND CANADA: 2009 CAN-AMTM
ATV ................................................................................. 126
BRP INTERNATIONAL LIMITED WARRANTY: 2009 CAN-AMTM ATV ..... 131
BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA: 2009
CAN-AMTM ATV................................................................... 135
PRIVACYOBLIGATION/DISCLAIMER......................................... 139
CHANGEOFADDRESS/OWNERSHIP......................................... 140
_______________ 5

TABLE OF CONTENTS
6_______________

SAFETY
INFORMATION
________ SAFETY INFORMATION ________ 7

GENERAL PRECAUTIONS
Avoid Carbon Monoxide
Poisoning
All engine exhaust contains carbon
monoxide, a deadly gas. Breathing car-
bon monoxide can cause headaches,
dizziness, drowsiness, nausea, confu-
sion and eventually death.
Carbon monoxide is a colorless, odor-
less, tasteless gas that may be present
even if you do not see or smell any en-
gine exhaust. Deadly levels of carbon
monoxide can collect rapidly, and you
can quickly be overcome and unable
to save yourself. Also, deadly levels of
carbon monoxide can linger for hours
or days in enclosed or poorly ventilated
areas. If you experience any symp-
toms of carbon monoxide poisoning,
leave the area immediately, get fresh
air and seek medical treatment.
To prevent serious injury or death from
carbon monoxide:
– Never run the vehicle in poorly ven-
tilated or partially enclosed areas
such as garages, carports or barns.
Even if you try to ventilate engine
exhaust with fans or open windows
and doors, carbon monoxide can
rapidly reach dangerous levels.
– Never run the vehicle outdoors
where engine exhaust can be drawn
into a building through openings
such as windows and doors.
Avoid Gasoline Fires and
Other Hazards
Gasoline is extremely flammable and
highly explosive. Fuel vapors can
spread and be ignited by a spark or
flame many feet away from the en-
gine. To reduce the risk of fire or explo-
sion, follow these instructions:
– Refuel outdoors in a well ventilated
area away from flames, sparks, any-
one smoking and other sources of
ignition.
– Never add fuel with engine running.
– Never top off the fuel tank. Leave
some room for the fuel to expand
with temperature changes.
– Wipeupanyspilledfuel.
– Never start or operate the engine
with the fuel cap removed.
– Use only an approved red gasoline
container to store fuel.
Gasoline is poisonous and can cause
injury or death.
– Never siphon gasoline by mouth.
– If you swallow gasoline, get any in
your eye or inhale gasoline vapor,
see your doctor immediately.
If gasoline spills on you, wash with
soap and water and change your
clothes.
Avoid Burns from Hot Parts
The exhaust system and engine be-
come hot during operation. Avoid con-
tact during and shortly after operation
to avoid burns.
Accessories and
Modifications
Do not make unauthorized modifica-
tions, or use attachments or acces-
sories that are not approved by BRP.
Since these changes have not been
tested by BRP, they may increase the
risk of crashes or injuries, and they can
make the vehicle illegal.
See your authorized Can-Am dealer for
available accessories for your vehicle.
8________ SAFETY INFORMATION ________

SPECIAL SAFETY MESSAGES
WARNING
THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
This vehicle handles differently from other vehicles including motorcycles
andcars. Acollisionorrollovercanoccurquickly,evenduringroutine
maneuvers such as turning and driving on hills or over obstacles, if you fail
to take proper precautions.
WARNING
SEVERE INJURY OR DEATH can result if you do not follow these instruc-
tions:
– Read this Operator's Guide and all on-product warning labels carefully
and follow the operating procedures described. Watch and pay attention
to the
SAFETY VIDEO before operation.
– Never operate this vehicle without proper instruction. Take a training
course. All operators should receive training from a certified instructor.
Contact an authorized Can-Am dealer for more information.
USA and Canada only: to find out about available training course, call
the Specialty Vehicle Institute of America (SVIA) at 1 800 887-2887 or in
Canada, the Canada Safety Council (CSC) at 1 613 739-1535 ext. 227.
– Always follow this age recommendation: A person under 16 years old
should never operate this vehicle.
– Never carry a passenger on this vehicle.
– Never operate this vehicle on any paved surfaces, including sidewalks,
driveways, parking lots and streets.
– Never operate this vehicle on any public street, road or highway, even a
dirt or gravel one.
– Never take place on this vehicle without wearing an approved helmet
that fits properly. You should also wear eye protection (goggles or face
shield), gloves, boots, long sleeved shirt or jacket, and long pants.
– Never ride the vehicle under the influence of alcohol or drugs. They slow
reaction time and impair judgement.
– Never operate at excessive speeds. Always go at a speed that is proper
for the terrain, visibility, and operating conditions, and your experience.
– Never attempt wheelies, jumps, or other stunts.
– Always inspect and confirm the safe operating condition of your vehicle
prior to ride. Always follow the inspection and maintenance procedures
and schedules described in this Operator's Guide.
– Always keep bothhands on the handlebars and both feet on the footrests
of the vehicle during operation.
– Always go slowly and be extra careful when operating on unfamiliar ter-
rain. Always be alert to changing terrain conditions when operating this
vehicle.
________ SAFETY INFORMATION ________ 9

SPECIAL SAFETY MESSAGES
WARNING
– Never operate on excessively rough, slippery or loose terrain until you
have learned and practiced the skills necessary to control this vehicle on
such terrain. Always be especially cautious on these kinds of terrain.
– Always follow proper procedures for turning as described further in this
Operator's Guide. Practice turning at low speeds before attempting to
turn at faster speeds. Do not turn at excessive speed.
– Never operate this vehicle on hills too steep for the vehicle or for your
abilities. Practice on smaller hills before attempting larger hills.
– Always follow proper procedures for climbing hills as described further
in this Operator's Guide. Check the terrain carefully before you start up
any hill. Never climb hills with excessively slippery or loose surfaces.
Shift your weight forward. Never open the throttle suddenly or make
sudden gear changes. Never go over the top of any hill at high speed.
– Always follow proper procedures for going down hills and for braking
on hills as described further in this Operator's Guide. Check the terrain
carefully before you start down any hill. Shift your weight backward.
Never go down a hill at high speed. Avoid going down a hill at an angle
that would cause the vehicle to lean sharply to one side. Go straight
down the hill where possible.
– Always follow proper procedures for crossing the side of a hill as de-
scribed further in this Operator's Guide. Avoid hills with excessively
slippery or loose surfaces. Shift your weight to the uphill side of the
vehicle. Never attempt to turn the vehicle around on any hill until you
have mastered the turning technique described in this Operator's Guide
on level ground. Avoid crossing the side of a steep hill if possible.
– Always use proper procedures if you stall or roll backwards when climb-
ing a hill. To avoid stalling, use proper gear and maintain a steady speed
when climbing a hill. If you stall or roll backwards, follow the special
procedure for braking described in this Operator's Guide. Dismount
on the uphill side or to a side if pointed straight uphill. Turn the vehicle
around and remount, following the procedure described further in this
Operator's Guide.
– Always check for obstacles before operating in a new area. Never at-
tempt to operate over large obstacles, such as large rocks or fallen trees.
Always follow proper procedures when operating over obstacles as
described further in this Operator's Guide.
– Always be careful when skidding or sliding. Learn to safely control skid-
ding or sliding by practicing at low speeds and on level smooth terrain.
On extremely slippery surfaces, such as ice, go slowly and be very cau-
tious in order to reduce the chance of skidding out of control.
10 _______ SAFETY INFORMATION ________

SPECIAL SAFETY MESSAGES
WARNING
– Never operate this vehicle in fast flowing water or in water deeper than
that specified in this Operator's Guide. Remember that wet brakes may
have reduced stopping ability. Test your brakes after leaving water. If
necessary, apply them several times to let friction dry out the pads.
– Always be sure there are no obstacles or people behind the vehicle when
you operate in reverse. When it is safe to proceed in reverse, go slowly.
– Always use the size and type tires specified further in this Operator's
Guide. Always maintain proper tire pressure as described further in this
Operator's Guide.
– Never modify this vehicle through improper installation or use of acces-
sories. Only use BRP's approved accessories. NEVER install passenger
seat or use the racks to carry a passenger.
– Never exceed the stated load limits for this vehicle including operator, all
other loads and added accessories. Cargo should be properly distribut-
ed and securely attached. Reduce speed and follow instructions in this
manual for carrying cargo or pulling a trailer. Allow greater distance for
braking.
________ SAFETY INFORMATION ________ 11

OPERATION WARNINGS
The following warning and their format have been requested by the United States
Consumer Product Safety Commission and are required to be in the Operator's
Guide for all ATVs.
NOTE: The following illustrations are general representations only. Your model
may differ.
WARNING
V00A0AQ
POTENTIAL HAZARD
Operating this vehicle without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not know
how to operate this vehicle properly in different situations and on different
types of terrain.
HOW TO AVOID THE HAZARD
Beginning and inexperienced operators should complete a training course.
They should then regularly practice the skills learned in the course and the
operating techniques described in this Operator's Guide.
For more information about the training course, contact an authorized
Can-Am dealer.
12 _______ SAFETY INFORMATION ________

OPERATION WARNINGS
WARNING
V00A01Q
POTENTIAL HAZARD
Failure to follow the age recommendations for this vehicle.
WHAT CAN HAPPEN
A lack of respect for this age recommendation can lead to severe injury or
death of the child.
Even though a child may be within the age group for which this vehicle is
recommended, he may not have the skills, abilities, or judgment needed to
operate this vehicle safely and may be involved in a serious accident.
HOW TO AVOID THE HAZARD
No one under 16 should operate this vehicle.
________ SAFETY INFORMATION ________ 13

OPERATION WARNINGS
WARNING
V00A02Q
POTENTIAL HAZARD
Carrying a passenger on this vehicle.
WHAT CAN HAPPEN
Greatly reduces your ability to balance and control this vehicle.
Could cause an accident, resulting in harm to you and/or your passenger.
HOW TO AVOID THE HAZARD
Never carry passenger. Even with a long seat that provide unrestricted op-
erator movement, it is not designed nor intended to carry passenger(s).
14 _______ SAFETY INFORMATION ________

OPERATION WARNINGS
WARNING
V00A03Q
POTENTIAL HAZARD
Operating this vehicle on paved surfaces.
WHAT CAN HAPPEN
The tires are designed for off-road use only, not for use on pavement. Paved
surfaces may seriously affect handling and control of this vehicle, and may
cause the vehicle to go out of control.
HOW TO AVOID THE HAZARD
Never operate this vehicle on any paved surfaces, including sidewalks,
driveways, parking lots and streets.
________ SAFETY INFORMATION ________ 15

OPERATION WARNINGS
WARNING
V00A04Q
POTENTIAL HAZARD
Operating this vehicle on public streets, roads or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW TO AVOID THE HAZARD
Never operate this vehicle on any public street, road or highway, even a dirt
or gravel one. In many states or provinces it is illegal to operate this vehicle
on public streets, roads or highways.
16 _______ SAFETY INFORMATION ________

OPERATION WARNINGS
WARNING
V00A06Q
POTENTIAL HAZARD
Riding this vehicle without wearing an approved helmet, eye protection and
protective clothing.
WHAT CAN HAPPEN
The following items concern all ATV's operator:
– Riding without an approved helmet increases the chances of a severe
head injury or death in the event of an accident.
– Riding without eye protection can result in an accident and increases the
chances of a severe injury in the event of an accident.
– Riding without protective clothing increases the chances of severe injury
in the event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved helmet that fits properly. You should also wear:
– Eye protection (goggles or face shield)
– Gloves and boots
– Long sleeved shirt or jacket
–Longpants.
________ SAFETY INFORMATION ________ 17

OPERATION WARNINGS
WARNING
V00A07Q
POTENTIAL HAZARD
Riding this vehicle after consuming alcohol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment.
Could cause you to react more slowly.
Could affect your balance and perception.
Couldresultinanaccidentordeath.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while riding this vehicle.
18 _______ SAFETY INFORMATION ________