CAOFEN F80 User manual

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Foreword
Welcome to CAOFEN Electric Motorcycle World.
Dear CAOFEN F80 Electric Motorcycle Users：
We will guide you to understand and get familiar with the functions of the F80 Electric Motorcycle, and how to use and
maintain it in a correct and safe way.
To ensure your safety, we recommend you to be familiar with and understand the F80 Electric Motorcycle so that you
can drive it safely and reliably under various road conditions. Please read the Manual carefully before driving, and
always comply with the following requirements: the Manual will provide you with a comprehensive overview of the
basic features of the F80 Electric Motorcycle, important information about the motorcycle's equipment, and important
recommendations and warnings that you should follow. It also contains information you need to know about motorcycle
maintenance, maintenance methods and preventive measures for operation. If you have any operation and maintenance
problems not included in the Manual, please contact your local CAOFEN authorized distributor. We are always at your
service. Wish you a happy riding travel with your CAOFENF80 Electric Motorcycle.
The Manual contains important information, precautions, warnings and hazard tips of CAOFENF80 about motorcycle
use. The figures in the Manual may be slightly different from this motorcycle in details, but the principles depicted are
the same.
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*Note: CAOFEN Electric Motorcycle has maintained a continuous and intensive development of structure, equipment and accessories, ensuring that
the motorcycle products constantly comply with new safety and quality standards. Therefore, there are differences between the contents of the Manual
and your motorcycle. CAOFEN reserves the right to correct errors. Accordingly, none of these data, figures or descriptions can be used as a basis for
any claims.

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Table of Contents
1、Warning Signs ................................................................................................................................................................................................................ 5
2. Overview of Product Diagrams ...................................................................................................................................................................................... 6
VIN Code of the Motorcycle .......................................................................................................................................................................................... 6
Motorcycle Head ............................................................................................................................................................................................................ 7
Left Side .......................................................................................................................................................................................................................... 8
Right Side ....................................................................................................................................................................................................................... 8
Frame Interior ............................................................................................................................................................................................................... 10
3. Meter Assembly .............................................................................................................................................................................................................. 11
Meter Display Instruction ............................................................................................................................................................................................. 12
4. Left and Right Brake Lever Switches .......................................................................................................................................................................... 13
Combination switch of left brake lever ........................................................................................................................................................................ 13
Combination switch of right brake lever ...................................................................................................................................................................... 14
5. Startup controller ........................................................................................................................................................................................................... 15
6. Battery Pack and Charging Mode ................................................................................................................................................................................ 16
Battery pack .................................................................................................................................................................................................................. 16
Battery outline drawing ................................................................................................................................................................................................ 17
Charging step ................................................................................................................................................................................................................ 18
7. Environment and Precautions ...................................................................................................................................................................................... 19
Use environment ........................................................................................................................................................................................................... 19
Charging Environment .................................................................................................................................................................................................. 20
Storage Environment .................................................................................................................................................................................................... 21
Precautions for Battery Use .......................................................................................................................................................................................... 22
8. Side Stand ....................................................................................................................................................................................................................... 23
9. Service Chamber ............................................................................................................................................................................................................ 24
10. Riding Guide ................................................................................................................................................................................................................. 25
Precautions before Riding ............................................................................................................................................................................................. 25
Riding Protection Warning ........................................................................................................................................................................................... 25
Pre-riding Inspection .................................................................................................................................................................................................... 26
Adjustment of Sensitive Parts before Riding................................................................................................................................................................ 27
Adjustment of Handlebar .............................................................................................................................................................................................. 27

Adjustment of Rear-view Mirror .................................................................................................................................................................................. 27
Shock Absorber - Front Absorber Adjustment ....................................................................................................................................................... 28
■ Rebound damping adjustment ................................................................................................................................................................................... 28
■ Spring preload adjustment ......................................................................................................................................................................................... 29
■ Air chamber pressure adjustment .............................................................................................................................................................................. 30
Shock Absorber - Rear Shock Absorber Adjustment ............................................................................................................................................. 31
■ Rebound damping adjustment ................................................................................................................................................................................... 31
■ Compression damping adjustment ............................................................................................................................................................................ 32
■ Spring preload adjustment ......................................................................................................................................................................................... 33
■ Airbag inflation setting .............................................................................................................................................................................................. 33
Precautions for Shock Absorber ............................................................................................................................................................................... 34
■ Precautions for installation: ....................................................................................................................................................................................... 34
■ Precautions for use .................................................................................................................................................................................................... 34
■ Surface cleaning ........................................................................................................................................................................................................ 34
Drive Chain Adjustment ............................................................................................................................................................................................... 35
Motorcycle Start ........................................................................................................................................................................................................... 36
Acceleration Slip Regulation (ASR) ............................................................................................................................................................................ 36
Precautions for Riding .................................................................................................................................................................................................. 37
Braking Technology ..................................................................................................................................................................................................... 37
Motorcycle Shutdown Steps: ........................................................................................................................................................................................ 38
11. Tips on Routine Maintenance ..................................................................................................................................................................................... 39
Maintenance items and intervals .................................................................................................................................................................................. 39
Battery Pack Replacement -- Removal ......................................................................................................................................................................... 42
Battery Pack Replacement -- Assembly ....................................................................................................................................................................... 43
Drive Chain Maintenance ............................................................................................................................................................................................. 44
Tire and Rim Maintenance ........................................................................................................................................................................................... 45
Brake System Maintenance ....................................................................................................................................................................................... 46
Brake disc inspection .................................................................................................................................................................................................... 46
Brake fluid level inspection .......................................................................................................................................................................................... 47
Brake Shoe Inspection .................................................................................................................................................................................................. 48
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Motorcycle Cleaning ................................................................................................................................................................................................... 49

Safe Motorcycle Storage ............................................................................................................................................................................................. 49
12. Troubleshooting ........................................................................................................................................................................................................... 50
13. Fault Code ..................................................................................................................................................................................................................... 52
14. Technical Parameters of the Motorcycle ................................................................................................................................................................... 55
15. Torque of Motorcycle Components ............................................................................................................................................................................ 57
16. List of Motorcycle Maintenance Tools ....................................................................................................................................................................... 59
17. Schematic Diagram of Electrical Circuit ................................................................................................................................................................... 60
Main Circuit Diagram ................................................................................................................................................................................................... 60
Electrical Diagram of the Motorcycle
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.......................................................................................................................................................................... 61

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1. Warning Signs
Indicates that there is more detailed information on other page.
This product is a high-performance electric motorcycle. Please pay attention to the following items when driving:
● Users are not allowed to modify this motorcycle;
● Users should comply with local laws and regulations;
● Any modification to the equipment of this product will affect the performance of the motorcycle.
Please read and understand all the labels on this motorcycle because they contain important safety information and operating skills. Please do not
Prompts the warning that shall be noticed - indicating that minor injury or serious damage to the motorcycle may by caused if
Prompts the hazard warnings that shall be noticed - indicating that death or serious injury may be directly caused if appropriate preventive
measures are not taken or wrong methods are used. For the safety of you, others and products, please avoid damage when saving.
appropriate preventive measures are not taken. For the safety of you, others and products, please do not damage this sign when storing the motorcycle.
remove the labels. If any label is illegible or missing, please contact CAOFEN distributor.

2. Overview of Product Diagrams
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VIN Code of the Motorcycle
1、Vehicle Nameplate
2、Vehicle Identification Number (VIN)
3、Motor model and factory number

Motorcycle Head
1. Rear view mirror
2. Handlebar
3. Meter ( 10)
4. Lock cover of handlebar bracket
5. Front brake oil cup
6. Brake lever
7. Left handle grip
8. Left switch ( 12)
9. Handlebar bracket
10. Model logo
11. Cover for rearview mirror mounting
12. Right throttle grip and switch ( 13)
13. Right handle grip
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Left Side
14. Front fender
15. Headlamp
16. Frame
17. Seat
18. Rear lamp
19. Rear section of rear fender
20. Front brake disc
21. Front brake caliper
22. Lower guard plate of battery
23. Side stand
24. Tensioner
25. Chain ( 36,48)
26. Chain guide
27. Rear sprocket
28. Left bracket of rear fender
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29. Rear license plate lamp
30. Rear tire
31. Front section of rear fender (chain case)
32. Front shock absorber ( 28)
33. Front tire
34. Rear fender bracket
35. Chain adjusting top block
36. Rear rim assembly
37. Chain adjusting bolt
38. Rear brake caliper
39. Rear fork assembly
40. Rear shock absorber ( 31)
41. Pedal
42. Decorative cover
43. Battery ( 16)
44. Rear rim
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Right Side