Carnival King 382SM1 User manual

[e-mail] | CarnivalKingSupplies.com
User Manual
Frozen
Beverage
Dispenser
#382SM1
#382SM2
#382SM3
12/23

2
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Table of Contents
Safety ...............................................................................................................................................................................2
Components, Features, & Controls ...............................................................................................................................3
Main Components ...................................................................................................................................................................... 3
Technical Features...................................................................................................................................................................... 3
Serial Plate................................................................................................................................................................................... 3
Main Control ................................................................................................................................................................................ 3
Bowl Control................................................................................................................................................................................ 3
Installation ...................................................................................................................................................................... 4
Unpacking .................................................................................................................................................................................... 4
Positioning ................................................................................................................................................................................... 4
Electrical Safety.......................................................................................................................................................................... 4
Main Safety Information............................................................................................................................................................ 4
Operation .........................................................................................................................................................................5
Preparation .................................................................................................................................................................................. 5
Slush Production ........................................................................................................................................................................ 5
Thickness Control....................................................................................................................................................................... 5
Cleaning .......................................................................................................................................................................... 6
Disassembly................................................................................................................................................................................. 6
Washing & Sanitizing ................................................................................................................................................................. 7
Condenser Cleaning................................................................................................................................................................... 7
Reassembly..................................................................................................................................................................................8
Rinse Cycle .................................................................................................................................................................................. 9
Replacement................................................................................................................................................................... 9
Disposal........................................................................................................................................................................... 9
Troubleshooting ............................................................................................................................................................10
Electrical Diagrams ........................................................................................................................................................11
Parts Diagrams.............................................................................................................................................................. 12
Safety
This instruction manual is an integral part of the machine and must be kept for any further consultation.
• This machine is a frozen beverage dispenser.
• This machine should be used only for the purpose for which it was designed. Any other use is inappropriate and
therefore dangerous.
• This slushy machine is ideal for low usage environments only. Do not allow the machine to run for longer than 8
hours at a time.
• The manufacturer will not be held responsible for any damage caused by improper use.
• Before installing and operating the machine, read this instruction manual carefully.
• Basic safety rules:
- DO NOT touch the machine when hands or feet are wet.
- DO NOT use the machine when barefoot.
- This appliance should only be used by persons who have the knowledge, experience, and capability to operate it
in a safe way.
- DO NOT allow children to play with or use the appliance, or allow untrained persons to use the appliance.
- DO NOT leave the machine outdoors.
- DO NOT pull on the electrical cord to unplug the machine.
5018325 5018325

3
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Components, Features, & Controls
Main Components
1. Lid
2. Bowl
3. Tap Lever
4. Tap
5. Bowl Switch Box
6. Drip Tray
7. Thickness Control
8. Spiral Blade
9. Main Switches
10. Bowl Fixing Knob
11. Rubber Leg
Technical Features
Serial Plate
The technical features of the machine are reported on the
serial plate aached on the frame.
A - Spiral Blade Switch
0: Spiral Blade OFF
I: Spiral Blade ON
Main Controls
Positioned on the right side of the machine.
Bowl Controls
Positioned underneath each bowl.
7
8
9
10
11
1
2
3
4
5
6
A
A
SM SM SM
BOWLS 1 2 3
CAPACITY 1 x 2.6 Gal 2 x 2.6 Gal 3 x 2.6 Gal
GAS R404a
WIDTH 8.3 in 15.7 in 23.6 in
DEPTH 20.8 in
HEIGHT 33 in
WEIGHT 70 lb. 123 lb. 158 lb.
POWER 530W 850W 1100W
VOLTAGE 120V
ACOUSTIC
PRESSURE < 70 dB (A)
CLASS N
ACOUSTIC
PRESSURE

4
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Installation
Unpacking
Positioning
Electric Connection
Main Safety Information
1. Remove the carton box and the plastic bag.
2. Make sure that the machine is intact and has not been
damaged during transport.
3. Dispose of any packaging materials properly, keeping any that
you may need for future moves.
1. Place the machine on a sturdy, horizontal surface.
2. For improved ventilation, maintain a distance of 10 in. between
the unit and walls or other obstacles. Increase the distance if
the unit is positioned near a heating source. (Fig. 1)
3. Leave 60 in. of free space in front of the machine to allow for
easy use and maintenance. (Fig. 1)
4. Leave 10 in. of free space above the machine to allow for
removal of lids. (Fig. 1)
5. When the machine is in place, adjust the rubber legs to level.
1. Set the Main Power Switch to OFF (0).
2. Verify that the machine is properly grounded.
3. Verify the voltage of the outlet matches what is
indicated on the serial plate.
4. Verify the electrical current available is suicient
for the maximum required by the machine.
5. Inspect the cord for damage. If any damage is
present, DO NOT plug into the outlet.
6. DO NOT use an extension cord or adapter to
connect the machine to the electric supply.
• DO NOT touch the machine with wet hands or feet.
• DO NOT operate when barefoot.
• DO NOT allow the machine to be operated by
children or untrained persons.
• DO NOT leave the machine outside.
• DO NOT pull the cable to disconnect the machine
from the electric supply.
• DO NOT place the machine near flammable or
explosive materials.
• DO NOT place the machine nearby any heat
source or heating element.
If in doubt, consult a specialized electrical
technician. Before inserting the plug into the
electric outlet, carefully verify the following:
When liing or transporting,
DO NOT GRAB THE MACHINE BY
THE CYLINDRICAL EVAPORATORS.
The manufacturer is not responsible
for any damage caused by
improper handling.
CAUTION
10"
10"
10"
60"
Fig. 1

5
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Operation
Preparing The Product
Frozen Beverages
Concentrate
You must prepare your mix before pouring it into the machine.
Follow the manufacturer’s recommendations for mixing.
Ready-to-Use & Premixed Concentrates
1. Turn the machine OFF and unplug from power supply.
2. Pour liquid into the bowl. (Fig. 2)
3. DO NOT pour below the MIN Level.
4. DO NOT pour above the MAX Level.
1. Position the spiral blade switch to I (ON).
2. Wait for the mixture to freeze and test consistency. If
consistency is good, continue to step 4. If not, continue
to step 3.
3. The thickness control knob is found behind the back panel of
the machine. The machine is set for optimal slush thickness by
the factory. Turn the screw L to R to increase thickness, R to L
to decrease thickness. (Fig. 3)
4. Dispense the beverage by pulling the tap lever. (Fig. 4)
In order to obtain a slush consistency, the mixture must have a
minimum sugar content of 13° BRIX (13g sugar to 100g solution).
A lower concentration may damage the spiral blades and gear motors.
Over icing and spiral blade jamming can
be caused by the wrong thickness seing.
CAUTION
Before using the machine, all food contact surfaces and components must be cleaned
and sanitized in accordance to the Washing & Sanitizing section of this manual.
CAUTION

Fig. 2
Fig. 3
Fig. 4

6
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Cleaning
Disassembly
Dispensing Tap (Fig. 6)
Drip Tray (Fig. 13)
1. Place hand beneath the dispensing outlet to catch
pieces as they are released.
2. Pull the lever pin (A) to disconnect the tap valve
(C) andspring (D).
3. If the tap lever (E) is to be washed,
remove lever pin (B).
Lid (Fig. 7)
1. Li the lid straight upward to remove from the bowl.
Bowl (Fig. 8-12)
1. Remove the (2) front fixing knobs by unscrewing them
counterclockwise. (Fig. 8
2. Remove the bowl from its seat. (Fig. 9)
3. Gently pull on the spiral blades to remove from the
cylindrical evaporators. (Fig. 10)
4. Gently pull on the spiral blade gasket to remove. (Fig. 11)
5. Gently pull on the bowl gasket to remove. (Fig. 12)
1. Li upward and then away from the machine to unseat the hooks.
2. Wash with warm water and dry.
3. Reinsert the hooks into their holes and push down.
Fig. 7
Fig. 8
I
0
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
CAUTION
When cleaning
or liing,
DO NOT GRAB
THE MACHINE
BY THE
CYLINDRICAL
EVAPORATORS.
Fig. 6
The machine must be turned OFF and unplugged
from the power source before cleaning.
CAUTION
Empty the Bowl
1. Use the tap lever to empty any remaining liquid into a container.
2. DO NOT proceed without emptying the bowl.
(Skip this step if this is the initial cleaning)
AB
E
D
C

7
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Washing & Sanitizing
Condenser Cleaning
Washing
382SM1 (Fig. 14) 382SM2 & 382SM3 (Fig. 15)
To maintain health standards and product quality, the machine must be cleaned daily.
Regular maintenance of the condenser ensures the quality of the product and eiciency of the machine.
This cleaning should be performed at least once a month.
NOTE: Users should utilize the three sink method to properly clean all components.
To properly carry out the three sink method:
• Fill one basin with a neutral cleaning detergent
mixed in lukewarm water.
• Leave one basin empty for rinsing.
• Fill a third basin with sanitizing solution mixed in
lukewarm water.
• In the first basin, thoroughly wash all components,
except the lid, in the mild cleaning detergent with a
so cloth or sponge.
• Rinse all components with clean water.
• Remove the back panel by unscrewing the 4
screws.
• Use a so and dry brush to remove the dust
from the condenser fins.
• When cleaning is complete, replace the back
panel with the 4 screws.
• Remove the le side stainless steel panel by
unscrewing the fixing knob (A) as shown.
• Use a so and dry brush to remove the dust from
the condenser fins.
• When cleaning is complete, replace the side
panel with the fixing knob (A).
• Aer rinsing, use a so cloth or sponge to wipe down
all of the components in the sanitizing solution, before
rinsing for a final time.
• Wipe down the lid with a so cloth to clean. Do not
submerge in water, as this may damage electrical
components.
• Clean evaporators with a so cloth or sponge dipped
in the cleaning solution.
• Once all components have been properly cleaned and
sanitized, leave out to dry before reassembly.
DO NOT wash any components of the machine in the dishwasher.
CAUTION
Fig. 14
The machine must be turned OFF and unplugged from the power source before cleaning.
CAUTION
Fig. 15
A

8
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
All washed and/or sanitized parts must be completely dry before being
carefully reassembled. Some components must be lubricated in order to
work eiciently. A tube of food-safe lubricant is included with each machine.
CAUTION
When cleaning
or liing,
DO NOT GRAB
THE MACHINE
BY THE
CYLINDRICAL
EVAPORATORS.
Reassembly
Bowl (Fig. 16-20)
Lid (Fig. 21)
Dispensing Tap (Fig. 22)
1. Place the bowl gasket at the boom of the
cylinder evaporator, lubricating the upper part
(A). (Fig. 16)
2. Lubricate the surface of the cylinder in the zone
of the transmission sha outlet (A). (Fig. 17)
3. Place the spiral blade gasket (B), lubricating
both the internal and external surfaces. (Fig. 17)
4. Insert the spiral blade so that the head joins the
transmission sha. (Fig. 18)
5. Lubricate the external part of the head of the
spiral blade (A). (Fig. 18)
6. Aer all bowl components are properly
positioned and lubricated, slide the bowl into
position. (Fig. 19)
7. Secure the bowl by screwing the bowl fixing
knobs clockwise. (Fig. 20)
1. Place the lid over the bowl, verifying the
correct insertion of the electric contacts.
1. Place the lever (E) in place so Pin (B) lines up
correctly. Insert pin (B) and secure.
2. Lubricate the tap valve (C).
3. Insert the spring (D) into the product supply
hole, followed by the lubricated tap valve (C)
and secure with pin (A).
Fig. 16
Fig. 17
Fig. 19
Fig. 18
Fig. 20
Fig. 21
A
A
Fig. 22
A
B
D
C
E
A
A
BA

9
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Rinse Cycle
Disposal
Aer cleaning, it is necessary to run a rinse cycle before loading product.
When the machine is no longer of use, dispose of it properly.
1. Fill the bowl with clean water to the MAX fill line.
2. Turn the main power switch ON (I).
3. Turn the spiral blade ON (I).
4. Let the machine run for 5 minutes.
5. Empty the bowl through the dispensing tap.
6. Turn the main power switch OFF (0).
7. Use a so towel to dry the inside of the bowl.
CYCLE MONTHS ITEM ITEM NUMBER
6 Replace bowl gasket 382PSMM2116
6 Replace spiral blade gasket 382PSM213
6 Inspect auger sha for abnormal wear
6Replace tap valve 382PSMM3004
6 Lubricate the motor sha
Monthly Clean condenser air filter
6 or as needed Clean condenser coil
6 or as needed Inspect and clean condenser fan
6 Inspect, clean, or replace bowl drain tubes
Replacement Schedule
• Failing to perform required maintenance will void the warranty.
• Cleaning must be performed daily for optimal performance.

10
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Useful Information
1. The cooling performance of the machine is influenced by:
- External temperature
- Initial product temperature
- Sugar percentage in the product
- Thickness/Temperature seings
2. In order to reduce startup time, it is strongly recommended that you not fill the bowl with warm or room
temperature products. It is recommended to chill the product beforehand.
3. When refilling or topping o a product, it is highly recommended that you chill the added product beforehand.
4. If the product is a mixture of water and concentrate, it needs to be mixed before adding to the bowl.
Troubleshooting
Problems marked with this symbol must be handled by a specialized technician.
CAUTION
PROBLEM CAUSE SOLUTION
THE MACHINE
DOES NOT
TURN ON
The main switch is not set to I Set the main switch to I
The machine is not plugged in Plug the machine into the outlet
Electric cable defective Replace the electric cable
The main switch is defective Replace the switch
THE MACHINE
DOES NOT MAKE
THE PRODUCT
INTO SLUSH
The spiral blade switch is set to 0 Set the spiral blade switch to I
The beverage type control switch is not set to i Set thebeverage type control switch to I
Product sugar content is too high Remove product and dilute in a separate container
Wrong thickness control seing Set thickness control correctly (see Fig. 3)
Insuicient ventilation or nearby heat source Move the machine so it has adequate ventilation and is far
away from heat sources (see Fig. 1)
Leaking refrigerant Restore and recharge the cooling system
Dust accumulation on condenser Clean the condenser (see Fig. 14/15)
The micro-switch of the thickness control is defective Clean or replace the micro-switch
THE SPIRAL
BLADE DOES
NOT TURN
Spiral blade switch set to 0 Set spiral blade switch to i
Ice accumulation in bowl Switch the main switch o and wait for ice to melt
Spiral blade switch is defective Replace the spiral blade switch
THE SPIRAL
BLADE MAKES
NOISE
Insuicient lubrication Lubricate all areas correctly (see Fig. 16-18)
DISPENSING TAP
IS LEAKING
Dispensing tap valve (c) is defective Replace the tap valve (c)
Insuicient lubrication Lubricate tap valve (c) correctly (see fig. 22)
DISPENSING
TAP DOES NOT
DISPENSE
PRODUCT
Ice accumulation in bowl Switch the main switch OFF and wait for ice to melt

11
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Electrical Diagrams
0 I
0 I
0II I
0 I
0II I
0 I
0 I
0II I
0 I
0II I
0 I
0II I
S Main power switch
G 1,2,3 Motor gearbox
FM Fan motor
C Compressor
T 1,2,3 Drink thermostat
SD 1,2,3 Thickness micro-switch
EV 1,2,3 Electrovalve
TR Transformer
SM 1,2,3 Spiral blade switch
SGB 1,2,3 Slush/drink switch
TD Timer
FU Fuse
SM
SM
SM

12
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
23
37
5
4
2
17
16
15
14
13
9
11
12
10
8 6
28
27
26
30
31
25
20
19
21
34
33
32
35
1
47
38
44
42
41
40
48
Lubrificante
49
50
Fuse
29
7
46
18
22
43
36
52
53
45
54
51

13
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
NO. CODE DESCRIPTION
1 2107 Lid
2 2122 Screen for lid
4 2127 Under-lid
5 2112 Spiral blade
6 2133 Bowl Oasis 10Lt
7 2150 Rotation pin
8 2117 Tap lever
9 2149 Fixing knob
10 2120 Tap spring
11 2134 Tap valve
12 2113 Spiral blade
13 2115 Spiral blade gasket
14 2137 Slush/Drink switch
15 56 Spiral blade switch
16 2160 Thermostat
17 2161 Complete drip tray
18 182 Fan motor 220-240V - 50/60Hz
68 Fan motor 115V - 60Hz
19 0159 Rubber leg H=35
20 2164 Compressor 220-240V-50Hz
2165 Compressor 115V-60Hz
21 2162 Timer 220V (4 min)
2163 Timer 115V (4min)
22 2166 Transformer 220-240V - 50Hz
2167 Transformer 115V - 60Hz
23 2157 Thickness control spring
25 57 Main switch
26 2108 Back support cover
NO. CODE DESCRIPTION
27 2131 Motor gearbox support
28 2121 Motor gearbox 220/115V-50/60hz
29 2168 Micro-switch
30 2116 Bowl gasket
31 2110 Evaporator
32 2145 Evaporator cover
33 2101 Transmission sha
34 2111 Metal ring M25
35 2123 Evaporator cover inner OR (small)
36 154 Evaporator cover inner OR (large)
37 2159 Complete lid
38 54 Cable cord 220V
407 Cable cord 115V
40 2169 Thickness control knob
41 2125 Evaporator plate
42 2126 Switches box
43 2148 Side panel
44 2172 Fuse
45 2220 Front panel
46 2174 Back panel
47 2175,01 Condenser
48 2164,01 Electric parts kit 220-240V-50Hz
2165,01 Electric parts kit 115V-60Hz
49 2118 Lubricant tube
50 2103 Electric contact sha
52 2133,01 Bowl Kream line 6 Lt
53 2107,02 Kream line lid
Parts Diagram - 382SM1

14
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
21
25
17
13
16
15
14
18
20
19
28
22
9
11
29
27
26
12
5
4
2
10
8 6
34
33
32
35
30
31
37
1
23
40
Lubrificante
49
45
38
48
41
Fuse
50
44
43
51
46
7
42
36
52
53
47

15
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Parts Diagram - 382SM2
NO. CODE DESCRIPTION
1 2107 Lid
2 2122 Screen for lid
4 2127 Under-lid
5 2112 Spiral blade
6 2133 Bowl Oasis 10Lt
7 2150 Rotation pin
8 2117 Tap lever
9 2149 Fixing knob
10 2120 Tap spring
11 2134 Tap valve
12 2113 Spiral blade
13 2115 Spiral blade gasket
14 2137 Slush/Drink switch
15 56 Spiral blade switch
16 2160 Thermostat
17 2161 Complete drip tray
18 2138 Fan motor 220-240V - 50/60Hz
2208 Fan motor 115V - 60Hz
19 2153 Rubber leg H=35
20 2186 Compressor 220-240V-50Hz
2187 Compressor 115V-60Hz
21 2143 Electrovalve complete 220V
2184 Electrovalve complete 115V
22 2166 Transformer 220-240V - 50Hz
2167 Transformer 115V - 60Hz
23 2157 Thickness control spring
25 57 Main switch
26 2108 Back support cover
27 2131 Motor-gearbox support
NO. CODE DESCRIPTION
28 2121 Motor-gearbox 220/115V-50/60hz
29 2168 Micro-switch
30 2116 Bowl gasket
31 2110 Evaporator
32 2145 Evaporator cover
33 2101 Transmission sha
34 2111 Metal ring M25
35 2123 Evaporator cover inner OR (small)
36 154 Evaporator cover inner OR (large)
37 2159 Complete lid
38 54 Cable cord 220V
407 Cable cord 115V
40 2169 Thickness control knob
41 2125 Evaporator plate
42 2126 Switches box
43 2148 Side panel
44 2172 Fuse
45 2220 Front panel
46 2174,01 Back panel
47 2146,01 Condenser
48 2186,01 Electric parts kit 220-240V-50Hz
2187,01 Electric parts kit 115V-60Hz
49 2118 Lubricant tube
50 2103 Electric contact sha
51 2105 Coil 220V - 50/60 Hz
2183 Coil 115V - 50/60 Hz
52 2133,01 Bowl Kream line 6 Lt
53 2107,02 Kream line lid

16
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
6
8
10
2
4
5
12
26
27
11
9
28
13
17
25
37
14
15
16
30
31
34
33
32
35
22
Fuse
44
Lubrificante
49
18
20
19
38
48
43
23
40
29
50
1
42
7
45
46
41
52
53
47
36
21
51

17
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Parts Diagram - 382SM3
NO. CODE DESCRIPTION
1 2107 Lid
2 2122 Screen for lid
4 2127 Under-lid
5 2112 Spiral blade
6 2133 Bowl Oasis 10Lt
7 2150 Rotation pin
8 2117 Tap lever
9 2149 Fixing knob
10 2120 Tap spring
11 2134 Tap valve
12 2113 Spiral blade
13 2115 Spiral blade gasket
14 2137 Slush/Drink switch
15 56 Spiral blade switch
16 2160 Thermostat
17 2161 Complete drip tray
18 2139 Fan motor 220-240V - 50/60Hz
2218 Fan motor 115V - 60Hz
19 2153 Rubber leg H=35
20 2188 Compressor 220-240V-50Hz
2189 Compressor 115V-60Hz
21 2144 Electrovalve complete 220V
2144,01 Electrovalve complete 115V
22 2166 Transformer 220-240V - 50Hz
2167 Transformer 115V - 60Hz
23 2157 Thickness control spring
25 57 Main switch
26 2108 Back support cover
27 2131 Motor-gearbox support
NO. CODE DESCRIPTION
28 2121 Motor-gearbox 220/115V-50/60hz
29 2168 Micro-switch
30 2116 Bowl gasket
31 2110 Evaporator
32 2145 Evaporator cover
33 2101 Transmission sha
34 2111 Metal ring M25
35 2123 Evaporator cover inner OR (small)
36 154 Evaporator cover inner OR (large)
37 2159 Complete lid
38 54 Cable cord 220V
407 Cable cord 115V
40 2169 Thickness control knob
41 2125 Evaporator plate
42 2126 Switches box
43 2148 Side panel
44 2172 Fuse
45 2220,02 Front panel
46 2174,02 Back panel
47 2146,02 Condenser
48 2188,01 Electric parts kit 220-240V-50Hz
2189,01 Electric parts kit 115V-60Hz
49 2118 Lubricant tube
50 2103 Electric contact sha
51 2105 Coil 220V - 50/60 Hz
2183 Coil 115V - 50/60 Hz
52 2133,01 Bowl Kream line 6 Lt
53 2107,02 Kream line lid