Carotron Elite Pro V3 User manual

Elite® Pro V3
EtherNet/IP®
Option Card
Instruction Manual
C14521-001

2
Table of Contents
1. General Description....................................................................................................... 3
2. Specifications ................................................................................................................ 4
2.1 Electrical ........................................................................................................... 4
2.2 Physical ............................................................................................................ 4
3. Installation ..................................................................................................................... 5
3.1 Physical Installation .......................................................................................... 5
3.2 Wiring Guidelines ............................................................................................. 5
4. I/O Details...................................................................................................................... 6
4.1 Module LEDs .................................................................................................... 6
4.3 Ethernet/IP
®
Output Assembly.......................................................................... 9
5. Configuration Procedure.............................................................................................. 10
6. Standard Terms & Conditions of Sale .........................................................................17
List of Tables
Table 1: Connection LED .................................................................................................. 6
Table 2: Activity LED ......................................................................................................... 6
Table 3: Input (T→O) Assembly ........................................................................................ 7
Table 4: Modbus Status .................................................................................................... 7
Table 5: Fault Codes ......................................................................................................... 8
Table 6: Output (O→T) Assembly ..................................................................................... 9
Table 7: Drive Control........................................................................................................ 9
List of Figures
Figure 1: Dimensions......................................................................................................... 4
Figure 2: Carotron EtherNet/IP
®
Configuration Tool........................................................ 10
Figure 3: Logix 5000: Create New Module ...................................................................... 12
Figure 4: Logix 5000: Select Module Type ......................................................................13
Figure 5: Logix 5000: Define Module Properties ............................................................. 14
Figure 6: Logix 5000: Input Tags..................................................................................... 15
Figure 7: Logix 5000: Output Tags .................................................................................. 15

3
General Description
Model C14521-001 provides the Elite
®
Pro V3 series of drives with an EtherNet/IP
®
interface. The card uses a Lantronix XPort gateway module to translate EtherNet/IP
®
to
Modbus
®
RTU. When installed, the card overrides the Elite
®
Pro V3's integrated
RS422/485 communication channel.
1
11
1

4
Specifications
2.1 Electrical
Power Input
•Powered internally from Elite
®
Pro V3 drive
Network Interface
•RJ45
•10/100M Ethernet
Temperature Range
•0-55º C
2.2 Physical
(All dimensions are in inches)
Figure 1: Dimensions
2
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2

5
Installation
3.1 Physical Installation
The C14521-001 option card installs onto the control board of the Elite
®
Pro V3 drive.
1. Remove all power from the Elite
®
Pro V3 drive. This includes main and control
power.
2. Align the option card connector CN10B with the control board connector CN10.
Ensure the 3 support standoffs are aligned with the holes on the control board.
3. Press down on the option card ensuring all 3 standoffs are seated fully.
4. Connect your Ethernet cable to the option card.
3.2 Wiring Guidelines
To prevent electrical interference and to minimize start-up problems, adhere to the
following guidelines:
Use fully insulated and shielded cable for all signal wiring. The shield should be
connected to circuit common at one end only. The other end of the shield should be
clipped and insulated to prevent the possibility of accidental grounding.
Signal level wiring such as listed above should be routed separately from high level
power wiring (such as the A.C. line, motor, operator control, and relay control wiring).
When these two types of wire must cross, they should cross at right angles to each
other.
Any relay, contactor, starter, solenoid or other electro-mechanical device located in close
proximity to the C14521-001 should have a transient suppression device such as an
MOV or R-C snubber connected in parallel with its coil. The suppressor should have
short leads and be connected as close to the coil as possible.
3
33
3

6
I/O Details
4.1 Module LEDs
Right LED State
Solid Amber 10 Mbps
Solid Green 100 Mbps
Off No Connection
Table 1: Connection LED
Left LED State
Blinking Amber Half Duplex Activity
Blinking Green Full Duplex Activity
Off No Activity
Table 2: Activity LED
4
44
4

7
4.2 Ethernet/IP
®
Input Assembly (T → O)
The table below lists the Input Assembly (Target to Originator) information. These
values are read from the Elite
®
Pro drive.
Index Tag Address Name Notes
1 - - Option Card Status Refer to Table 4
2 H1.16 16528 Drive Running 0=Stopped, 1=Running
3 K2.08 22792 Fault Present 0=No fault,
1=Fault Present
4 G1.14 14478 Armature Current (A) Value in amps
5 G2.08 14600 Armature Voltage (V) Value in volts
6 G3.10 14730 Field Current (A) 1000=10.00A
7 G3.14 14734 Field Voltage (V) Value in volts
8 K2.07 22791 Fault Code Refer to Table 5
9 G2.17 14609 Actual Speed (%) 10000=100.00%
10 G2.13 14477 Actual Current (%) 10000=100.00%
11 U1.13 43149 Aux 13 10000=100.00%
12 U1.14 43150 Aux 14 10000=100.00%
13 U1.15 43151 Aux 15 10000=100.00%
14 U1.16 43152 Aux 16 10000=100.00%
Table 3: Input (T→O) Assembly
The Option Card Status item conveys the module status. Refer to the bitfield table
below. During normal operation with no errors, the entire 16 bit word will be zero.
Bit Description (when bit is active, i.e. 1)
15-10 Reserved
9 The module has a new configuration that will take affect on next power up
8 Factory defaults are loaded
7-3 Reserved
2 Communications between option card and drive cannot be established
1 Communications between option card and drive have timed out.
Communications were previously active
0 Drive is responding with an error code to the option card
Table 4: Modbus Status

8
The Fault Code item contains a code that identifies the drive's fault (if any).
Code Description
0 No Fault
101 Field Loss
102 Field Over Voltage
103 Field Over Current
201 Armature Over Current
202 Armature Over Voltage
301 Speed Feedback Loss
302 Overspeed
402 Phase Loss
501 CT Identification Board Error
502 Heatsink Thermistor Open
503 Keypad Disconnect
504 EEPROM Read
505 EEPROM Write
506 Hardware Fault: I/O Port A0
507 Hardware Fault: I/O Port A1
508 Hardware Fault: I/O Port A2
521 Hardware Fault: I/O Port B0
531 Cable CN29 Disconnected
601 External Fault
602 Heatsink Over Temperature
603 Communications Timeout
701 Invalid Feedback Selected (G2.15) when A1.02=Const HP
702 Invalid Field Mode Selected (G3.02) when A1.02=Const HP
703 Invalid Motor Data
Table 5: Fault Codes
The default Input Assembly mapping is fixed and cannot be modified by the end user.
This default mapping was created to handle the most common applications. However,
there will certainly be applications that need access to parameters not included in the
default mapping. For this reason, the default mapping includes four Auxiliary parameters
(U1.13 - U1.16). By using these parameters, along with the drive's Internal Links, up to
four additional parameters can essentially be added to the mapping. For example, if you
wanted to access the actual Diameter value (parameter L2.14), you would simply use
one of the drive's internal links (Q parameters) to link L2.14 to U1.13. The internal link
continually updates the value of U1.13 with the value of L2.14. Refer to the Elite
®
Pro V3
drive manual for additional information on using the Internal Links. Carotron can also
provide a customized mapping if needed for your application. Please consult Carotron
for more info.

9
4.3 Ethernet/IP
®
Output Assembly (O → T)
The table below lists the Output Assembly (Originator to Target) information. These
values are written to the Elite
®
Pro drive.
Index Tag Address Name Notes
1 - - Write Control 0=Writes Disabled
1=Writes Enabled
2 H1.02-H1.05 16514-
16517 Drive Control Refer to Table 7
3 K1.16 22672 Fault Reset 0=No action,
1=Fault Reset
4 I1.04 18564 Reference 10000=100.00%
5 U1.17 43153 Aux 17 10000=100.00%
6 U1.18 43154 Aux 18 10000=100.00%
7 U1.19 43155 Aux 19 10000=100.00%
8 U1.20 43156 Aux 20 10000=100.00%
Table 6: Output (O→T) Assembly
The Write Control setting is used to control the writing of the Output Assembly from the
Ethernet module on the option board to the Elite
®
Pro drive. The output assembly is only
written to the drive when this setting has a value of 1.
The Drive Control setting is used by the PLC to start, stop, jog, and reverse the drive.
Bits 15-4 Bit 3 Bit 2 Bit 1 Bit 0
Reserved Reverse Jog Reserved Run
Table 7: Drive Control
The Reference value controls the drive's speed reference in velocity mode and controls
the drive's torque reference in torque mode. Refer to parameter A1.02 in the Elite
®
Pro
V3 manual for more information. When the drive is operating in a velocity mode, the
direction of rotation can also be controlled via the polarity of this value. Setting a
negative reference is essentially the same as commanding the reverse direction via the
Drive Control value.
The default Output Assembly mapping is fixed and cannot be modified by the end user.
This default mapping was created to handle the most common applications. However,
there will certainly be applications that need access to parameters not included in the
default mapping. For this reason, the default mapping includes four Auxiliary parameters
(U1.17 - U1.20). By using these parameters, along with the drive's Internal Links, up to
four additional parameters can essentially be added to the mapping. For example, if you
wanted to control the Tension Setpoint (parameter L4.01), you would simply use one of
the drive's internal links (Q parameters) to link U1.17 to L4.01. When the PLC updates
U1.17 in the output assembly, the internal link will write the value of U1.17 to L4.01.
Refer to the Elite
®
Pro V3 drive manual for additional information on using the Internal
Links. Carotron can also provide a customized mapping if needed for your application.
Please consult Carotron for more info.

10
Configuration Procedure
Step 1: IP Address Configuration
The EtherNet/IP
®
communication option module defaults to an IP address of
192.168.0.254. This address can be changed by writing to the TCP/IP Object Class
(0xF5) using any EtherNet/IP
®
configuration software. Carotron provides a basic
EtherNet/IP
®
Configuration Tool that is available for download at the following link:
http://www.carotron.com/instsoftwlist/EipConfig.exe
1. Ensure your computer and the drive are connected to the same physical network.
Control power should be applied to the Elite
®
Pro V3 drive.
2. If required, temporarily change your computer's IP address to the same subnet as the
module. I.e., the computer's IP address should begin with 192.168.0.
3. Start the Carotron EtherNet/IP
®
Configuration Tool. Click the Search button. The
software will search your local network for EtherNet/IP
®
devices.
4. Select the Elite Pro V3 item in the list. The current TCP/IP settings for the device will
be displayed. Edit the values per your needs and then click Apply. After
approximately 10-20 seconds, the new settings should take affect.
Figure 2: Carotron EtherNet/IP
®
Configuration Tool
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5

11
Step 2: Drive Programming
Certain parameters must be changed in the drive to allow the EtherNet/IP option card to
communicate and function properly. The following list of parameters can be changed via
the drive's keypad or by using the free CaroLink software available on our website. Also
be aware that parameters U1.13-U1.20 are used in the preconfigured I/O objects and
therefore should not be used for general purpose functions in the drive.
•Required
oB1.01=00.00 (i.e. None)
oB2.01=00.00 (i.e. None)
oB3.01=00.00 (i.e. None)
oB4.01=00.00 (i.e. None)
oC1.01=00.00 (i.e. None)
oH1.01="Maintained Run/Dir" (default)
oR3.01=1 (default)
oR3.02=115200
oR3.03=None (default)
oR3.04=1
•Optional. The following parameters can be used to fault the drive if
communications is lost for a given time period. Refer to the Elite
®
Pro V3 manual
for more information.
oR3.16
oR3.17
oR3.18
Note: After changing any of the above parameters, set R3.05 to On to apply the
settings. Otherwise, control power on the drive must be cycled. Also remember that
changes made via the drive's keypad are automatically saved. If changes are made
via the CaroLink software, the changes must be manually saved.

12
Step 3: PLC Configuration
The following describes how to setup an Allen Bradley CompactLogix L16ER PLC using
the Logix5000 software. Similar steps should be used for other devices and
manufacturers.
1. Right click the Ethernet item under I/O Configuration in the Controller Organizer
window and select New Module...
Figure 3: Logix 5000: Create New Module

13
2. Type "generic" in the search box to quickly display the ETHERNET-MODULE
item. Select it and click Create.
Figure 4: Logix 5000: Select Module Type

14
In the New Module window, fill in the following items below. Click OK when done.
•Name. We suggest using a descriptive name like "EliteProV3"
•Com Format: Data-INT (i.e. 16 bits)
•IP Address: Enter the IP address of the option module. In this
example, we used 192.168.0.181.
•Input Assembly: Instance=101, Size=14
•Output Assembly: Instance=102, Size=8
•Configuration Assembly: Instance=128, Size=0
Figure 5: Logix 5000: Define Module Properties
3. Click the Connection Tab and set the Requested Packet Interval (RPI) to the
desired value. Additional options can also be set here. Please refer to Rockwell
Software for additional information. When finished click OK. The newly created
module should be listed under the Ethernet item in the I/O Configuration.
4. When the new module is created, the Logix5000 software automatically creates
Controller Tags for the I/O Assemblies. There will be a parameter group for each
of the assemblies (Input, Output, & Configuration). Note that the Configuration
assembly is not used. Refer to Figure 6 and Figure 7 below. In these examples,
the Description column has been edited to reflect the mappings from Section 4.
5. When the PLC is programmed, it should begin reading the Inputs and writing the
Outputs. Remember to set the Write Control Status register to 1 in order to
enable writing of the outputs to the drive. Refer to Table 6.

15
Figure 6: Logix 5000: Input Tags
Figure 7: Logix 5000: Output Tags

16

17
Standard Terms &
Conditions of Sale
1. General
The Standard Terms and Conditions of Sale of Carotron, Inc. (hereinafter
called “Company”) are set forth as follows in order to give the Company
and the Purchaser a clear understanding thereof. No additional or different
terms and conditions of sale by the Company shall be binding upon the
Company unless they are expressly consented to by the Company in
writing. The acceptance by the Company of any order of the Purchaser is
expressly conditioned upon the Purchaser’s agreement to said Standard
Terms and Conditions. The acceptance or acknowledgement, written, oral,
by conduct or otherwise, by the Company of the Purchaser’s order shall
not constitute written consent by the Company to addition to or change in
said Standard Terms and Conditions.
2. Prices
Prices, discounts, allowances, services and commissions are subject to
change without notice. Prices shown on any Company published price list
and other published literature issued by the Company are not offers to sell
and are subject to express confirmation by written quotation and
acknowledgement. All orders of the Purchaser are subject to acceptance,
which shall not be effective unless made in writing by an authorized
Company representative at its office in Heath Springs, S.C. The Company
may refuse to accept any order for any reason whatsoever without
incurring any liability to the Purchaser. The Company reserves the right to
correct clerical and stenographic errors at any time.
3. Shipping dates
Quotation of a shipping date by the Company is based on conditions at
the date upon which the quotation is made. Any such shipping date is
subject to change occasioned by agreements entered into previous to the
Company’s acceptance of the Purchaser’s order, governmental priorities,
strikes, riots, fires, the elements, explosion, war, embargoes, epidemics,
quarantines, acts of God, labor troubles, delays of vendors or of
transportation, inability to obtain raw materials, containers or
transportation or manufacturing facilities or any other cause beyond the
reasonable control of the Company. In no event shall the Company be
liable for consequential damages for failure to meet any shipping date
resulting from any of the above causes or any other cause.
In the event of any delay in the Purchaser’s accepting shipment of
products or parts in accordance with scheduled shipping dates, which
delay has been requested by the Purchaser, or any such delay which has
been caused by lack of shipping instructions, the Company shall store all
products and parts involved at the Purchaser’s risk and expense and shall
invoice the Purchaser for the full contract price of such products and parts
on the date scheduled for shipment or on the date on which the same is
ready for delivery, whichever occurs later.
4. Warranty
The Company warrants to the Purchaser that products manufactured or
parts repaired by the Company, will be free, under normal use and
maintenance, from defects in material and workmanship for a period of
one (1) year after the shipment date from the Company’s factory to the
Purchaser. The Company makes no warranty concerning products
manufactured by other parties.
As the Purchaser’s sole and exclusive remedy under said warranty in
regard to such products and parts, including but not limited to remedy for
consequential damages, the Company will at its option, repair or replace
without charge any product manufactured or part repaired by it, which is
found to the Company’s satisfaction to be so defective; provided, however,
that (a) the product or part involved is returned to the Company at the
location designated by the Company, transportation charges prepaid by
the Purchaser; or (b) at the Company’s option the product or part will be
repaired or replaced in the Purchaser’s plant; and also provided that Cc)
the Company is notified of the defect within one (1) year after the
shipment date from the Company’s factory of the product or part so
involved.
The Company warrants to the Purchaser that any system engineered by it
and started up under the supervision of an authorized Company
representative will, if properly installed, operated and maintained, perform
in compliance with such system’s written specifications for a period of one
(1) year from the date of shipment of such system.
As the Purchaser’s sole and exclusive remedy under said warrant in
regard to such systems, including but not limited to remedy for
consequential damages, the Company will, at its option, cause, without
charges any such system to so perform, which system is found to the
Company’s satisfaction to have failed to so perform, or refund to the
Purchaser the purchase price paid by the Purchaser to the Company in
regard thereto; provided, however, that (a) Company and its represen-
tatives are permitted to inspect and work upon the system involved during
reasonable hours, and (b) the Company is notified of the failure within one
(1) year after date of shipment of the system so involved.
The warranties hereunder of the Company specifically exclude and do not
apply to the following:
a. Products and parts damaged or abused in shipment without
fault of the Company.
b. Defects and failures due to operation, either intentional or
otherwise, (l) above or beyond rated capacities, (2) in connection
with equipment not recommended by the Company, or (3) in an
otherwise improper manner.
c. Defects and failures due to misapplication, abuse, improper
installation or abnormal conditions of temperature, humidity,
abrasives, dirt or corrosive matter.
d. Products, parts and systems which have been in any way
tampered with or altered by any party other than an authorized
Company representative.
e. Products, parts and systems designed by the Purchaser.
f. Any party other than the Purchaser.
The Company makes no other warranties or representation, expressed or
implied, of merchantability and of fitness for a particular purpose, in regard
to products manufactured, parts repaired and systems engineered by it.
5. Terms of payment
Standard terms of payment are net thirty (30) days from date of the
Company invoice. For invoice purposed, delivery shall be deemed to be
complete at the time the products, parts and systems are shipped from the
Company and shall not be conditioned upon the start up thereof. Amounts
past due are subject to a service charge of 1.5% per month or fraction
thereof.
6. Order cancellation
Any cancellation by the Purchaser of any order or contract between the
Company and the Purchaser must be made in writing and receive written
approval of an authorized Company representative at its office in Heath
Springs, S.C. In the event of any cancellation of an order by either party,
the Purchaser shall pay to the Company the reasonable costs, expenses,
damages and loss of profit of the Company incurred there by, including
but not limited to engineering expenses and expenses caused by
commitments to the suppliers of the Company’s subcontractors, as
determined by the Company.
7. Changes
The Purchaser may, from time to time, but only with the written consent of
an authorized Company representative, make a change in specifications
to products, parts or systems covered by a purchase order accepted by
the company. In the event of any such changes, the Company shall be
entitled to revise its price and delivery schedule under such order.
8. Returned material
If the Purchaser desires to return any product or part, written authorization
thereof must first be obtained from the Company which will advise the
Purchaser of the credit to be allowed and restocking charges to be paid in
regard to such return. No product or part shall be returned to the Company
without a ”RETURNTAG” attached thereon which has been issued by the
Company.
9. Packing
Published prices and quotations include the Company’s standard packing
for domestic shipment. Additional expenses for special packing or
overseas shipments shall be paid by the Purchaser. If the Purchaser does
not specify packing or accepts parts unpacked, no allowance will be made
to the Purchaser in lieu of packing.
10. Standard transportation policy
Unless expressly provided in writing to the contrary, products, parts and
systems are sold f.o.b. first point of shipment. Partial shipments shall be
permitted, and the Company may invoice each shipment separately.
Claims for non-delivery of products, parts and systems, and for damages
thereto must be filed with the carrier by the Purchaser. The Company’s
responsibility therefor shall cease when the carrier signs for and accepts
the shipment.
6
66
6

3204 Rocky River Road
Heath Springs, SC 29058
Phone: [phone]
Fax: [phone]
Email: [e-mail]
Web: www.carotron.com
MAN1063-02 Rev. A
Issued 6
-
24
-
2019