Carotron Elite Pro V3 User manual

Elite® Pro V3
EtherNet/IP®
Option Card
Instruction Manual
C14521-001

2
Table of Contents
1. General Description....................................................................................................... 3
2. Specifications ................................................................................................................ 4
2.1 Electrical ........................................................................................................... 4
2.2 Physical ............................................................................................................ 4
3. Installation ..................................................................................................................... 5
3.1 Physical Installation .......................................................................................... 5
3.2 Wiring Guidelines ............................................................................................. 5
4. I/O Details...................................................................................................................... 6
4.1 Module LEDs .................................................................................................... 6
4.3 Ethernet/IP
®
Output Assembly.......................................................................... 9
5. Configuration Procedure.............................................................................................. 10
6. Standard Terms & Conditions of Sale .........................................................................17
List of Tables
Table 1: Connection LED .................................................................................................. 6
Table 2: Activity LED ......................................................................................................... 6
Table 3: Input (T→O) Assembly ........................................................................................ 7
Table 4: Modbus Status .................................................................................................... 7
Table 5: Fault Codes ......................................................................................................... 8
Table 6: Output (O→T) Assembly ..................................................................................... 9
Table 7: Drive Control........................................................................................................ 9
List of Figures
Figure 1: Dimensions......................................................................................................... 4
Figure 2: Carotron EtherNet/IP
®
Configuration Tool........................................................ 10
Figure 3: Logix 5000: Create New Module ...................................................................... 12
Figure 4: Logix 5000: Select Module Type ......................................................................13
Figure 5: Logix 5000: Define Module Properties ............................................................. 14
Figure 6: Logix 5000: Input Tags..................................................................................... 15
Figure 7: Logix 5000: Output Tags .................................................................................. 15

3
General Description
Model C14521-001 provides the Elite
®
Pro V3 series of drives with an EtherNet/IP
®
interface. The card uses a Lantronix XPort gateway module to translate EtherNet/IP
®
to
Modbus
®
RTU. When installed, the card overrides the Elite
®
Pro V3's integrated
RS422/485 communication channel.
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4
Specifications
2.1 Electrical
Power Input
•Powered internally from Elite
®
Pro V3 drive
Network Interface
•RJ45
•10/100M Ethernet
Temperature Range
•0-55º C
2.2 Physical
(All dimensions are in inches)
Figure 1: Dimensions
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2

5
Installation
3.1 Physical Installation
The C14521-001 option card installs onto the control board of the Elite
®
Pro V3 drive.
1. Remove all power from the Elite
®
Pro V3 drive. This includes main and control
power.
2. Align the option card connector CN10B with the control board connector CN10.
Ensure the 3 support standoffs are aligned with the holes on the control board.
3. Press down on the option card ensuring all 3 standoffs are seated fully.
4. Connect your Ethernet cable to the option card.
3.2 Wiring Guidelines
To prevent electrical interference and to minimize start-up problems, adhere to the
following guidelines:
Use fully insulated and shielded cable for all signal wiring. The shield should be
connected to circuit common at one end only. The other end of the shield should be
clipped and insulated to prevent the possibility of accidental grounding.
Signal level wiring such as listed above should be routed separately from high level
power wiring (such as the A.C. line, motor, operator control, and relay control wiring).
When these two types of wire must cross, they should cross at right angles to each
other.
Any relay, contactor, starter, solenoid or other electro-mechanical device located in close
proximity to the C14521-001 should have a transient suppression device such as an
MOV or R-C snubber connected in parallel with its coil. The suppressor should have
short leads and be connected as close to the coil as possible.
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6
I/O Details
4.1 Module LEDs
Right LED State
Solid Amber 10 Mbps
Solid Green 100 Mbps
Off No Connection
Table 1: Connection LED
Left LED State
Blinking Amber Half Duplex Activity
Blinking Green Full Duplex Activity
Off No Activity
Table 2: Activity LED
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7
4.2 Ethernet/IP
®
Input Assembly (T → O)
The table below lists the Input Assembly (Target to Originator) information. These
values are read from the Elite
®
Pro drive.
Index Tag Address Name Notes
1 - - Option Card Status Refer to Table 4
2 H1.16 16528 Drive Running 0=Stopped, 1=Running
3 K2.08 22792 Fault Present 0=No fault,
1=Fault Present
4 G1.14 14478 Armature Current (A) Value in amps
5 G2.08 14600 Armature Voltage (V) Value in volts
6 G3.10 14730 Field Current (A) 1000=10.00A
7 G3.14 14734 Field Voltage (V) Value in volts
8 K2.07 22791 Fault Code Refer to Table 5
9 G2.17 14609 Actual Speed (%) 10000=100.00%
10 G2.13 14477 Actual Current (%) 10000=100.00%
11 U1.13 43149 Aux 13 10000=100.00%
12 U1.14 43150 Aux 14 10000=100.00%
13 U1.15 43151 Aux 15 10000=100.00%
14 U1.16 43152 Aux 16 10000=100.00%
Table 3: Input (T→O) Assembly
The Option Card Status item conveys the module status. Refer to the bitfield table
below. During normal operation with no errors, the entire 16 bit word will be zero.
Bit Description (when bit is active, i.e. 1)
15-10 Reserved
9 The module has a new configuration that will take affect on next power up
8 Factory defaults are loaded
7-3 Reserved
2 Communications between option card and drive cannot be established
1 Communications between option card and drive have timed out.
Communications were previously active
0 Drive is responding with an error code to the option card
Table 4: Modbus Status

8
The Fault Code item contains a code that identifies the drive's fault (if any).
Code Description
0 No Fault
101 Field Loss
102 Field Over Voltage
103 Field Over Current
201 Armature Over Current
202 Armature Over Voltage
301 Speed Feedback Loss
302 Overspeed
402 Phase Loss
501 CT Identification Board Error
502 Heatsink Thermistor Open
503 Keypad Disconnect
504 EEPROM Read
505 EEPROM Write
506 Hardware Fault: I/O Port A0
507 Hardware Fault: I/O Port A1
508 Hardware Fault: I/O Port A2
521 Hardware Fault: I/O Port B0
531 Cable CN29 Disconnected
601 External Fault
602 Heatsink Over Temperature
603 Communications Timeout
701 Invalid Feedback Selected (G2.15) when A1.02=Const HP
702 Invalid Field Mode Selected (G3.02) when A1.02=Const HP
703 Invalid Motor Data
Table 5: Fault Codes
The default Input Assembly mapping is fixed and cannot be modified by the end user.
This default mapping was created to handle the most common applications. However,
there will certainly be applications that need access to parameters not included in the
default mapping. For this reason, the default mapping includes four Auxiliary parameters
(U1.13 - U1.16). By using these parameters, along with the drive's Internal Links, up to
four additional parameters can essentially be added to the mapping. For example, if you
wanted to access the actual Diameter value (parameter L2.14), you would simply use
one of the drive's internal links (Q parameters) to link L2.14 to U1.13. The internal link
continually updates the value of U1.13 with the value of L2.14. Refer to the Elite
®
Pro V3
drive manual for additional information on using the Internal Links. Carotron can also
provide a customized mapping if needed for your application. Please consult Carotron
for more info.

9
4.3 Ethernet/IP
®
Output Assembly (O → T)
The table below lists the Output Assembly (Originator to Target) information. These
values are written to the Elite
®
Pro drive.
Index Tag Address Name Notes
1 - - Write Control 0=Writes Disabled
1=Writes Enabled
2 H1.02-H1.05 16514-
16517 Drive Control Refer to Table 7
3 K1.16 22672 Fault Reset 0=No action,
1=Fault Reset
4 I1.04 18564 Reference 10000=100.00%
5 U1.17 43153 Aux 17 10000=100.00%
6 U1.18 43154 Aux 18 10000=100.00%
7 U1.19 43155 Aux 19 10000=100.00%
8 U1.20 43156 Aux 20 10000=100.00%
Table 6: Output (O→T) Assembly
The Write Control setting is used to control the writing of the Output Assembly from the
Ethernet module on the option board to the Elite
®
Pro drive. The output assembly is only
written to the drive when this setting has a value of 1.
The Drive Control setting is used by the PLC to start, stop, jog, and reverse the drive.
Bits 15-4 Bit 3 Bit 2 Bit 1 Bit 0
Reserved Reverse Jog Reserved Run
Table 7: Drive Control
The Reference value controls the drive's speed reference in velocity mode and controls
the drive's torque reference in torque mode. Refer to parameter A1.02 in the Elite
®
Pro
V3 manual for more information. When the drive is operating in a velocity mode, the
direction of rotation can also be controlled via the polarity of this value. Setting a
negative reference is essentially the same as commanding the reverse direction via the
Drive Control value.
The default Output Assembly mapping is fixed and cannot be modified by the end user.
This default mapping was created to handle the most common applications. However,
there will certainly be applications that need access to parameters not included in the
default mapping. For this reason, the default mapping includes four Auxiliary parameters
(U1.17 - U1.20). By using these parameters, along with the drive's Internal Links, up to
four additional parameters can essentially be added to the mapping. For example, if you
wanted to control the Tension Setpoint (parameter L4.01), you would simply use one of
the drive's internal links (Q parameters) to link U1.17 to L4.01. When the PLC updates
U1.17 in the output assembly, the internal link will write the value of U1.17 to L4.01.
Refer to the Elite
®
Pro V3 drive manual for additional information on using the Internal
Links. Carotron can also provide a customized mapping if needed for your application.
Please consult Carotron for more info.

10
Configuration Procedure
Step 1: IP Address Configuration
The EtherNet/IP
®
communication option module defaults to an IP address of
192.168.0.254. This address can be changed by writing to the TCP/IP Object Class
(0xF5) using any EtherNet/IP
®
configuration software. Carotron provides a basic
EtherNet/IP
®
Configuration Tool that is available for download at the following link:
http://www.carotron.com/instsoftwlist/EipConfig.exe
1. Ensure your computer and the drive are connected to the same physical network.
Control power should be applied to the Elite
®
Pro V3 drive.
2. If required, temporarily change your computer's IP address to the same subnet as the
module. I.e., the computer's IP address should begin with 192.168.0.
3. Start the Carotron EtherNet/IP
®
Configuration Tool. Click the Search button. The
software will search your local network for EtherNet/IP
®
devices.
4. Select the Elite Pro V3 item in the list. The current TCP/IP settings for the device will
be displayed. Edit the values per your needs and then click Apply. After
approximately 10-20 seconds, the new settings should take affect.
Figure 2: Carotron EtherNet/IP
®
Configuration Tool
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