Carpenter MFG CP635 User manual

23 Gauge 1-3/8 Inch
Pin Nailer
Model No. CP635
http://www.carpenterpowertools.com

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TABLE OF CONTENTS
TECHNICAL SPECIFICATIONS
SAFETY GUIDELINES
KEY PARTS DIAGRAM
TECHNICAL INFORMATION
TYPES OF NAILS
OPERATING INSTRUCTIONS
MAINTENANCE
TROUBLESHOOTING
EXPLODED VIEW
PARTS LIST
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TABLE OF CONTENTS

54
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS SAFETY GUIDELINES
Model No. CP635 contact us 1-888-666-1887
Operating pressure
Working Air Hose
Dimensions
(Length*Height*Width)
Net Weight
Nail capacity
Nail Spec.
Air consumption
Air inlet
CFM: Cubic feet per minute refers to the volumetric flow of air. This information Is used to
determine the proper compressor to suit your needs.
NPT: National Pipe Thread.
PERSONAL SAFETY
These precautions are intended for the personal safety of the user and others working
with the user. Please take time to read and understand them.
Make sure you read and understand this manual before using this tool. Make sure other
users read and understand this manual before they use the tool.
SAFETY GUIDELINES
This manual contains information that relates to PROTECTING PERSONAL SAFETY and
PREVENTING EQUIPMENT PROBLEMS. It is very important to read this manual carefully
and understand it thoroughly before using the product. The symbols listed below are used to
indicate this information.
70 – 100 psi (4.8 – 6.9bar 4.9 – 7 kgf/cm²)
Air hose inner diameter of 7mm and length no more than 30 meters
9.9"(L)x7.4"(H)x2.4"(W)
(251mmx189mmx61mm )
2.38 lbs (1.08kg)
100 nails (1 strip)
5/8" - 1-3/8"
0.01 ft3/cycle at 90 psi
(0.29 ltr/cycle at 6.9 bar)
(0.29 ltr/cycle at 7 kgf/cm2)
1/4 NPT Thread
DANGER!
Potential hazard that could result in serious
personal injury including possible death.
WARNING!
Potential hazard that could result in serious
personal injury to the tool user or others in the
work area.
CAUTION!
Potential hazard that could result in damage
to the tool or property.

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WARNING!
Potential hazard that could result in serious personal injury to
the tool user or others in the work area.
• Always wear eye and hearing protection when using the air compressor. Failure
to do so may result in sight or hearing loss.
• Do not overload the tool. Allow the tool to operate at its optimum speed for
maximum efciency.
• Do not point the tool towards yourself or other people, even when the tool has
stopped. Keep hands, feet, and all other parts of the body clear from work area.
• Do not attempt to clear nailer jams while the air hose is connected.
• Do not keep the trigger or the Push Lever pressed while loading nails.
SAFETY GUIDELINES SAFETY GUIDELINES
SAFETY GUIDELINES CAUTION!
• DANGER! Potential hazard that could result in serious personal
injury including possible death.
• Do not use oxygen or any other combustible or bottled gas to
power air-powered tools. Failure to observe this warning can
cause explosion and serious personal injury or death.
• Do not use this tool in the presence of flammable liquids, dust or gases. Sparks that
are created during use may ignite these materials.
• Use only compressed air to power air-powered tools. Use an approved air hose with
a minimum length of 25' (7.6 m).
• Do not allow inexperienced or untrained individuals to operate any air-powered tool.
• Keep hands and other parts of the body away from the Outlet (Firing Head) during use.
• Nails or objects in the workpiece can cause serious injury if they are deflected by the
workpiece.
• Keep children away from the work area. Do not allow children to handle power tools.
• Never point nailer toward yourself or anyone else.
• Always assume the nailer contains fasteners. Never point the nailer toward yourself or
anyone else, whether it contains fasteners or not. If fasteners are mistakenly driven, it
can lead to severe injuries. Never engage in horseplay with the nailer. Respect the nailer
as a dangerous working implement. NOTE: Some commercial air line drying liquids are harmful to “O” rings and seals—
Do not use these low temperature air dryers without checking compatibility.
• Disconnect the tool from the air supply and turn off the
compressor before performing any maintenance, when the
tool is not in use, when it is being handed to another person,
when it is left unattended, or when loading and changing
nails. Failure to comply may result in injury or damage to
equipment.
• Do not exceed the maximum or minimum pressures.
Operating the tool at the wrong pressure (too low or
too high) may cause excessive noise or rapid wear.
• Use only Non-Detergent Air Tool Lubricating Oil for this tool.
• Near and below freezing, moisture in the air line may freeze and prevent tool
operation. Do not store in a cold weather environment to prevent frost or ice
formation. Frost and ice on the tools operating valves and mechanisms could
cause tool failure.
Potential hazard that could result in damage to the tool or property.
Model No. CP635 contact us 1-888-666-1887

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COMPATIBLE COMPRESSORS
GUIDELINES FOR PROPER USE AND OPERATION
Be sure to use a proper air compressor with CARPENTER Air Tools. The compressor should be able to
supply a minimal air delivery of 4.1 CFM @ 90 PSI to ensure the compressor can run continuously with
the CARPENTER Pin Nailer.
Model No. CP635 contact us 1-888-666-1887
KEY PARTS DIAGRAM TECHNICAL INFORMATION
1
Pin Nailer
6 Regulator
2 Quick connector 7 Filter
3 Quick coupler 8 Cut -off valve
4 Air hose 9 Air compressor
5 Lubricator
No. Description No. Description
•It is recommended that a filter-regulator-lubricator be used and be located as close to the tool
•If a filter-regulator-lubricator is not installed, place up to 6 drops of compressor oil into the air
inlet plug before each use.
•If a filter-regulator-lubricator is installed, keep the air filter clean. A dirty filter will reduce the
air pressure to the tool, which will cause a reduction in power, efficiency, and general
•Verify that all of the connections in the air supply system are sealed in order to prevent air leakage.
Read and follow all the safety instructions at the beginning of this manual and inspect the
air-powered nailer prior to each use in order to ensure that the proper power source is being used
and verify that the tool is in proper working order
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Top Cover
Piston O-Ring
Piston
Driver Blade
Body
Nose
Outlet
Trigger
Magazine
Magazine Cover
Lock Lever
Stop Lever
Hook
Air Plug
Double Trigger
Valve

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ACCEPTABLE NAILS LOADING NAILS
Carpenter Pin Nailer 5/8''--1-3/8''nails as following pic.
Model No. CP635 contact us 1-888-666-1887
TYPES OF NAILS
OPERATING INSTRUCTIONS
1.Pull the stop lever,open the magainze cover as attached
picture position(Fig.A).
2.Put the pin nails into the groove as the following pic
(Fig.B).
3.Push the pin nails into the blade guide and close the
magazine(Fig.C).
Fig.A
Magazine cover
Stop lever
Fig.B
Nail
Groove
Fig.C
Nail
Blade guide

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Model No. CP635 contact us 1-888-666-1887
OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS
ADJUSTING THE NAILING DEPTHMETHODS OF OPERATION
2.
1.
3.
1.Put the nose on the working surface
2.Put the nger on the Double trigger
3.Press the trigger
1.Connect to the air hose.
2.Insert nails into the magazine.
3.Setting the working pressure in the range of 70-100psi.
4.Fire the nail into the working surface.
5.Check the nail depth,if it is to shallow,increase the working pressure, if it is too deep, decrease the
working pressure.
6.Rework Step 4-5, until the nail depth is normal.
too shallow
normal
too deep

1514
Model No. CP635 contact us 1-888-666-1887
OPERATING INSTRUCTIONS
MAINTENANCECLEARING A JAMMED NAIL
1.Disconnect air hose.
2.Remove the nose cap
3.Disassemble the two hexagon screws
4.Remove the cover plate and remove the pins
5.Assembly the cover plate and tighten the screws
6.Assembly the nose cap
MAINTENANCE
Nose
Nose Cap
Screw
(M4x8)

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Model No. CP635 contact us 1-888-666-1887
TROUBLESHOOTING TROUBLESHOOTING
TROUBLESHOOTING
Pushing Pushing
Pushing
Pushing
BASIC MAINTENANCE
BASIC MAINTENANCE

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Model No. CP635 contact us 1-888-666-1887
EXPLODED VIEW PARTS LIST
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Hex bolt M5X22
Washer 5
Air exhauster
Washer
Washer
Spring
Cylinder head cap
O-ring 11.7X2
Washer
Swtich valve
O-ring 21.8X2.5
O-ring 17.2X3
O-ring 7.6X3
Support collar upper
O-ring 12.2X3
Main piston
Cylinder
Support collar lower
O-ring 30.2X2.65
Bumper
Tool body
Rubber pad
Sealing washer 12.9x7x1.8
Valve bushing
Vale rop
O-ring 1.7X2
Sleeve
O-ring 11.2X2
Trigger spring
Trigger I
Trigger pin 15X3
Trigger II
Trigger pin II 11.3X3
Spring
Roll pin 3X8
Hex bolt M4X8
Muzzle
guider
nut
Roll pin 2.5X5
Washer 4
5
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Head
cover
Washer d=3
Hex bolt M3X6
Holder
Spring
Top flat
Fixed magazine
Article guide pin
Pintle plate
Hex bolt M3X6
Fixed seat
Hex bolt M4X6
Hex bolt M5
Hex bolt M4X10
Spring
Retainer
Protective pad
Bolt lever
Hex bolt M3X5
Limit piece
Magazine
Spring
Top A
Top B
Top C
Hook
Washer
End cover
Hex bolt M5X20
1/4 NPT air connector
Handle sleeve
Hex bolt M4X12
Split washer 2.5
Hex bolt M5X25
Washer d=5
Allen wrench M4
Allen wrench M5
Lubricant oiler
Eye protection
Manual
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