Carriage Carri-Lite 2001 User manual

..
OWNER'S MANUAL
The oval-shaped seal prominently displayed on the exterior of your Carri-Lite fifth wheel
means that the manufacturer certifies compliance with more than 500 safety specifica-
tions for electrical, plumbing, heating and fire and life safety established under the
American National Standards Institute (ANSI) A119.2 .Recreation Vehicle Standard.
Copyright © 2000 by Carriage, Inc.

TABLE OF CONTENTS
lntroduction.................. .. ... ....................... .. .......... .. ................................................................. .. 4
Important Notice .......................................................................................................................
5
Travel Club Information............................................................................................................6
Handy Checklist. ... ... .. ...............................................................................................................7
Warranty Service ......................................................................................................................8
General Information..................................................................................................................9
• Front Landing Gear...............................................................................................................9
• Stabilizing Jacks ...................................................................................................................
9
• Brake Control........................................................................................ .. .............................. 9
• Wiring Harness Code............................................................................................................9
• Break-Away ..........................................................................................................................9
• Automotive Rear-End Ratios.
... .. .......................... .. .. ... . .. ................. .. ....................................9
• Loading...............................................................................................................................10
• Tire Size and Pressure........................................................................................................ 10
• Tire Changing .....................................................................................................................10
• Blocking the Fifth Wheel ...............................
.. ..... .. ............................................... ... ........... 10
• Blocking for Long Periods of Time ....................................................................................
.. 1O
Suggested Travel Equipment.................................................. .. .. .. ........ .. ............................ ... 11
~
I • Safety Equipment.
.. ........... ... . ... ..... .. .................................................................... ... ............. 11
Operation.................................................................................................................................12
• Hitching Your Tow Vehicle .................................................................................................. 12
• Towing ...........................................................
... .................................................................. 12
General Care and Maintenance.............. ... .. ........................................................................... 13
• Exterior/Interior Cleaning ..................................................................................
... ............. .. 13
• Exterior Fiberglass....................
.. ........................................................................... .... .......... 13
• Rubber Roof .......................................................................................................................13
•
Sh .ewer Cabinets!Tubs..................................... .. ................................................................. 13
• Paneling..
.. ................................ ... ..................................... ... .......................... .. ..... ... ........... 13
• Ceiling.................................................................................................................................14
• Countertops ........................................................................................................................14
• Carpeting ........................................................................................................................
.. .. 14
• Cushions and Drapes .........................................................................................................14
• Bedspreads
.. ........................................ .. .................................... .. .. . ... .. .................. ... .......... 14
Operation of Exterior Features ........... ... ................................... .. ......... ... ... .. .. ........................ 14
• Entry Door........
.. ......................................................................................... .. ........... .. .. ....... 14
• Awning Rail.........
.. ..................................................................... .. ............... ... ..................... 14
LP Gas System .......... .. ....... .. .. ... ..................................... ... ..... .. .................................... .... ... . .. 15
• Filling LP Gas Bottles..........................................................................................................15
• Regulator .........................................................
.. ............................................. .. .... .. ............ 16
Carri-Ute Owner's Manual Page 2

Electrical Systems.................................................................................................................. 17
• 11 OV Electrical System .......................................................................................................17
• GFCI Outlets............................................................................
.. .........................................17
• Lifeline ................................................................................................................................17
• Air Conditioner....................................................................................................................17
• 12V Electrical System .........................................................................................................18
• Charger/Converter.............................................................................................................. 18
Fresh Water System ............................................................................................................... 19
•
Water Pump........................................................................................................................19
• Plumbing Components........................................................................................................19
• Water Heater ......................................................................................................................19
• Filling Your Fresh Water Tank.............................................................................................20
• Disinfecting Potable
Water Systems ...................................................................................20
Waste Water System .............................................................................................................. 21
• Holding Tanks..................................................................................................................... 21
• Dumping Your Holding Tanks ............................................................................................. 21
• Sewer Gas..........................................................................................................................22
Appliances ........................................................................................................................ ...... 23
• Gas/Electric Refrigerator.....................................................................................................23
• Gas Range..........................................................................................................................23
• Range Lighting Instructions.................................................................................................24
• Operating the Thermostat...................................................................................................24
• Shut-Down Instructions.......................................................................................................24
Slide Out Room Operation ................................................... .. ................................................ 25
• Using Manual Override .......................................................................................................25
• Slide
Out Room Lights ........................................................................................................25
• Slide
Out Troubleshooting...................................................................................................25
Heating and Cooling...............................................................................................................26
• Furnace ..............................................................................................................................26
• Optional Air Conditioner...................................................................................................... 26
Cold Weather Operation.........................................................................................................26
Winterizing and Storage......................................................................................................... 28
Weight Information .................................................................................................................29
Warranty.................................................................................................................................. 32
State Warranty Enforcement Laws ........................................................................................36
Customer Assistance Steps...................................................................................................36
Customer Bulletins............................................................................................................... .. 37
Carri-Ute Owner's Manual Page 3

INTRODUCTION
"J:hank you for selecting a Carri-Lite product by Carriage, Inc. We're confident that you'll enjoy
your new fifth wheel for years to come.
So that you can get the most from your purchase, be
sure to review the operation, care and maintenance information contained in this manual. The
following pages are written with
you in mind.
Contact your dealer with any problem you may have. If your dealer is unable to solve the
problem, feel free to contact Carriage, Inc., at 1-800-348-2214 or Carriage Customer Care
at 1-888-680-7364.
This manual was written specifically for Carri-Lite fifth wheel products. The instructions
and
information should not be applied or used in reference to other companies' products. The
enclosed information may not
be copied without the written permission of Carriage, Inc. The
manufacturer reserves the right to change specifications
and prices without notice or incurring
obligations.
PLEASE KEEP THIS MANUAL
IN YOUR VEHICLE AT ALL TIMES.
Carri-Lite Owner's Manual
Page4

You need to make sure that the dealer you purchased your
Carriage built product from has filled out the Owner
Registration and
Warranty Form and that this form has
been sent to Carriage, Inc.
Your Carriage product is not covered
under our warranty
program until this form is received by Carriage. In addition,
you are not eligible for the benefits provided through the
Carriage Customer
Care Program until this form has been
received.
It is your responsibility to make sure that your dealer has taken care of this
form.
Thank you,
CARRIAGE, INC.
Carri-Ute Owner's Manual Page 5

CARRIAGE TRAVEL CLUB
PO Box 246, Millersburg, IN 46543-0246 --- Phone: [phone]
Dear Carri-Lite Owner:
Congratulations on your purchase
of this fine product. You, as an owner, are now eligible to join
the Carriage Travel Club.
We invite you to join us by completing the application provided
below. Along with good camping fellowship, the functions
of the Club include assistance in
forming local clubs whenever the desire is shown. State, regional and area rallies are held and a
bi-monthly newsletter
is published.
Membership dues are $15.00 per year -US funds only. When your application and check are
received, you will be sent decals and member numbers (two sets) and a membership directory.
We look forward to hearing from you and receiving your Application for Membership in the
Carriage Travel Club.
Yours for Camping Fellowship
CARRIAGE TRAVEL CLUB
CARRIAGE TRAVEL CLUB APPLICATION FOR MEMBERSHIP
Name _______________ Spouse's Name ______ _
Address
--------------------------~
City _______________ State _____ Zip _____ _
Date ofBirth ___________ Spouse's Date of Birth ______ _
Children's Names/Ages (Living with You)
_______________ _
Carri-Lite model you own
____________________ _
Vehicle Identification Number (V.l.N.)
-----------------
E-Mail Address: Cell Phone:
------------- ---------
Today's Date _____________ _
Mail to: Carriage Travel Club, PO Box 246, Millersburg, IN 46543-0246
Carri-Lite Owner's Manual Page 6

• Your dealer will give you a good "Walk Through" to explain all the features in your coach.
But if you still have questions, be sure to ask your Dealer for clarification BEFORE
YOU LEAVE
ON YOUR FIRST TRIP.
• Protect your plumbing! Use a water pressure regulator on the city water hookup, and never
exceed 45
psi.
• Be careful not to turn the water heater on electric mode without water in the reservoir.
Doing so
can burn out the heating element, and that is not covered by warranty.
• Lubricate the locks
on your entry door and compartment doors four times a year, by
spraying them with WD40®.
• CHECK YOUR CAULKINGlll This is the most important thing you can do to preserve your
investment. Check caulking for separation or cracking, four times a year, especially the
seams
on the roof at the front cap and rear end cap.
• Re-pack your axle bearings every 12 months or 12,000 miles, even if you have not traveled
many miles. That will prevent the bearings from drying out.
• To maintain the beauty ofthe finish
on the outside ofyour coach, wax it twice a year.
• Avoid bending the front jack legs. Use the jack motor to extend the exterior part of the
telescoping leg (the strongest part of the leg) at least 10 to
12 inches. Extend the interior
part ofthe
leg the least because it is not as strong. See bulletin at the back ofthis manual.
• Avoid fading of fabrics and carpet. Sun fading is not covered
by warranty. To prevent
fading, avoid prolonged exposure to direct sunlight. Close the shades or blinds while the
coach is not in use.
• To keep your slide out rooms operating smoothly, keep the tops
of the rooms clean. Dust,
leaves, and other debris can collect
on the top, causing drag or friction. That will result in
wear on the mechanical parts of the room. Wash the tops often.
• The black rubber seals around the slide out room will weather and dry out over time. To
keep them soft, pliable, and smooth, apply a protectant such as AmorAll®.
• Match your truck to your trailer. Check the GCVWR (Gross Combined Vehicle Weight
Rating)
in your truck's manual.
• Keep
an amp meter in your coach, and check the amps of electricity at your park site. Low
amperage
can damage your appliances (circuit boards, appliance motors). Low amperage
may also limit your ability to
run more than one appliance at a time.
P.O. Box 246 Miiiersburg, JN 46543 [phone]
Carri-Lite Owner's Manual Page 7
('\ ..
~··
-- _ .. ~.

WARRANTY SERVICE
Tires, refrigerator, water heater, furnace, range, batteries, charger/converter, generator, water
pump, stool and other appliances carry their own manufacturers' warranties. All such warranty
information
is included in an information packet inside your coach. Operation and maintenance
manuals for these items are also included
in the packet.
Your Carri-Lite limited warranty covers components and parts
of the body structure
manufactured and assembled
by Carriage, Inc. Complete text of the warranty can be found on
pages 32-35
of this manual. Please familiarize yourselfwith it.
Should you have a problem with your coach or equipment, contact your dealer, who will service
your RV or will determine if the manufacturer of a separate item needs to be notified. We buy
from reputable companies, and that means you can
be assured of their cooperation in solving
your problem. They, too, are proud of their products!
If you find it necessary to have any work done
on your coach at a place other than an
authorized Carri-Lite dealer, and you would expect reimbursement for the work, you must clear
the estimated cost with our Warranty Department office.
In your correspondence with the
Warranty Department, please include the serial number of your
RV, your complete address, and
telephone number.
In an emergency, contact Carriage, Inc., Customer Relations Department,
at the telephone number noted above, to help you locate
an authorized service dealer.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or
death, you should immediately inform the National Highway Traffic Safety Administration
(NHTSA)
in addition to notifying Carriage, Inc.
If NHTSA receives similar complaints,
it may open an investigation, and if it finds that a safety
defect exists
in a group of vehicles, it may order a recall and remedy campaign. However,
NHTSA cannot become involved
in individual problems between you, your dealer, or Carriage,
Inc.
To contact NHTSA, you may either call the Auto Safety Hotline toll-free at
or write to:
1-800-424-9393
(or 366-0123
in Washington, D. C. area)
NHTSA, U.S. Department of Transportation,
Washington, D.C. 20590.
You can also obtain other information about motor vehicle safety from the Hotline.
Carri-Lite Owner's Manual Page 8

GENERAL INFORMATION
Landing Gear
Use the jack motor to extend the exterior part of the telescoping leg (the strongest part of the
leg) at least 10 to 12 inches. Extend the interior part of the leg the least because
it is not as
strong. (Please review the bulletin
on "Jacks" at the back of this manual for additional
information
on the proper use of your landing gear.)
Stabilizing Jacks
Stabilizing jacks are available. Never use stabilizing jacks to lift your coach. They are only to
be used in a snug position under the frame to stabilize your RV.
Brake Control
The brake control for your Carri-Lite towable should be mounted inside your tow vehicle and
should
be located per manufacturer's instructions. It is installed so that the coach's electric
brakes are applied at the same time
as the tow vehicle's hydraulic brakes when you depress the
tow vehicle's brake pedal. The hand lever
on the brake control coach enables you to apply the
coach brakes independently ofthe tow vehicle.
Wiring Harness Code
Your tow vehicle should be wired to the Bargman 57 Code. A color designated Bargman 57
Code chart is enclosed in your warranty packet. Match your tow vehicle wiring harness to this
code.
Self-contained RV's are built to accept their own battery system. This enables you to wire a
charge line from your tow vehicle's alternator to your tow vehicle plug's black terminal. This line
will charge your
RV battery when you are in transit. Your RV battery also is charged whenever
you are connected to
11 OV power.
Break-away
Your coach is equipped with a break-away system. On fifth-wheels, it
is located on the pin box. The break-away system is required in
most states. Loop the break-away cable in a position on your tow
vehicle that allows plenty of slack
in the line. Be sure this is one of
the first items you disconnect when uncoupling your coach from the
tow vehicle. If the tow vehicle
is moved forward while the break-
away cable
is still connected the circuit will automatically set your
coach brakes.
In time, this could drain the coach battery.
Automotive Rear-end Ratios
In recent years, American automobile manufacturers have changed rear-end ratios to improve
gas mileage. Because of those different ratios, we highly recommend that you purchase the
trailer towing package offered on most trucks. The vehicle manufacturer then assures that the
rear-end ratio will
be correct for towing an RV.
Carri-Lite Owner's Manual Page 9

Loading
Do not load more than the difference of your coach weight versus the Gross Vehicle Weight
Rating (GVWR) shown
on the weight sticker on your coach. For example, if your coach's
overall weight
is 6,080 pounds, and your GVWR is 8,000 pounds, you could add 1,920 pounds
while maintaining proper distribution (see individual weight document for your coach).
Cabinets, water tanks, etc. are designed and positioned for proper coach balance. If you
overload the
RV or add heavy objects, the balance will be disrupted. Never carry a heavy
motorcycle
on the rear of the coach. This additional overhang weight on the rear of the RV will
take away needed hitch weight. That,
in turn, will take needed weight away from the tow
vehicle's rear wheels. We have designed your RV for normal vacation living. This does not
include hauling a motorcycle or other freight.
Tire Size and Pressure
Please review the customer bulletin at the back of this manual for correct tire information.
Tire Changing
Tire Changing
Blocking the Coach
Jacks are not needed to change a tire. The easiest way to
do it is by simply pulling or backing the good tire up onto an
eight inch or higher block of wood (see illustration).
Emergency flares or flags are
an added safety precaution
when tire changing
is necessary on the road. These items
are available from your dealer.
You should carry several blocks of wood to place between the wheels if it
is ever necessary to
park
on a slight incline. This will help keep the coach from rolling. The metal pads on the
landing jacks of your fifth wheel will provide a positive ground. If planks or wood blocks are
used under the metal pads, the coach should
be grounded by using a bare wire or small chain
from the jacks or bumper to the ground.
Blocking Your Coach for Long Periods of Time
1. Level the ground at the location where the wheels of your coach will be. Lay planks on the
ground at this location, and then pull your RV up
on the planks. Make sure both planks are
level by putting another board crosswise from one plank to another and using a carpenter's
level
on it.
2. Beginning with the wheels level, blocking is easy. Stand back and sight your coach to a
point where it
is level from front to rear by raising or lowering the front stem jack or landing
jacks. Place your stabilizing jacks approximately six to eight feet apart, evenly spaced,
along each side. Take up the slack
by removing a little weight from the wheels. The RV
wheels should carry most ofthe weight. Your coach should be re-blocked twice a year to
_r--, , allow for annual frosts and thaws.
Carri-Lite Owner's Manual Page 10

SUGGESTED TRAVEL EQUIPMENT
The following items can help bring convenience and peace-of-mind to your RV travels:
Sewer Hose
The sewer hose may be obtained from your dealer. It stores in a special container on your
coach. The adapter for the sewer hose will connect to the termination valve after the sewer cap
is removed. This adapter is furnished with your RV. Place the adapter on one end ofthe sewer
hose and leave it there.
Water Hose
This item is available from your dealer. Be sure you get at least 50 feet of hose. If you
purchase a hose other than what your dealer can offer, make sure
it has sufficient strength to
handle high water pressure. Also make sure it
is a quality product to avoid poor tasting water.
Lug Wrench
Check your wheel lugs afterthe first 100 miles, then periodically after every few thousand miles.
Level
A level is needed to assure that your coach is relatively level so that the gas refrigerator will
function properly. With a little experience, you can usually level your RV simply by sight.
Safety Equipment
Your coach comes equipped with at least one fire extinguisher. Familiarize yourself with its
location and operation. Also make sure you change the batteries
in your coach's smoke
detector before every trip, and frequently check for proper operation.
Familiarize yourself with
all safety precautions noted by the manufacturers of appliances and
accessories included
in the information packet inside your coach.
There
is an escape window on your Carri-Lite fifth wheel. To operate the escape window, pull
up the two handles at the bottom ofthe window and push the window out. The escape window
can be pushed back into place and the two handles returned to the locked position.
Carri-Lite Owner's Manual Page
11

OPERATION
Hitching YourTow Vehicle
In hitching your tow vehicle to your fifth wheel coach, remember that your first step must be to
lock the hitch pin in the hitch jaws. Your last step should be to unlock the hitch pin from the
hitch jaws. For specific instructions, consult the operating guide for your particular make of
hitch. Here
is how to avoid damage to your jacklegs: customers commonly lock their hitch on
the pin box, and then pull forward to test the lock. This method can bend the jacklegs. A better
idea
is to raise the jack legs one inch, hook up the breakaway, and the bargman plug, then pull
forward. This way
you test the breakaway, the brakes, and you ensure the hitch pin is secure
without bending the jacklegs. If the hitch
is not secure, the coach will drop only one inch- and
no harm done.
Towing
Carri-Lite products tow with ease when used with a proper hitch. The more power your tow
vehicle engine has, the easier towing will
be.
Strong winds will affect pulling your coach. Extra caution and lower speeds are wise habits
when cross winds occur. The coach will buck strong winds better with a little weight added to
the forward section.
In the event of strong winds, it is always wise to pull off the road and wait
for the wind to die down. Remember: safety first!
When passing another vehicle, remember that you have the added length of your coach behind
you. Your tow vehicle won't have quite the same pick-up speed, as you are accustomed to
without the
RV. For that reason, allow ample passing time and allow for adequate clearance
before pulling back into the travel lane. Outside rear view mirrors are a must to assure safe
passing.
Do you think that backing your coach up will be a problem? Here is an easy method for new RV
owners: place your hand at the bottom of the steering wheel. To turn your coach to the left
while backing, move your hand to the left.
To turn your coach to the right, move your hand to
the right. Your tow vehicle should go the opposite way that you want the coach to turn. Backing
your
RV will become easier with a little practice.
Coach sway
can result from improper hitching, vacuum from truck passing, over-correction
while steering,
and high winds. A firm handhold on the steering wheel (with both hands) is a
must. Reacting with panic compounds the problem. The RV can sway once from the wind or
vacuum, but will come back to a stable position, providing the driver holds the steering wheel
steady.
To correct sway, use the hand brake (on your coach brake control unit) while
accelerating your tow vehicle. This will correct the situation. CAUTION: DO NOT DIVERT
YOUR EYES FROM THE ROAD WHILE PERFORMING THIS FUNCTION.
Before ever pulling your coach, familiarize yourself with hand brake operation. Here's a good
exercise while your tow vehicle
is parked: In the driver's seat, while looking straight ahead,
reach down
and grasp the brake. Do it ten times-without looking-so it becomes an automatic
reaction.
It is imperative for all drivers to be thoroughly familiar with the hand brake when
dealing with strong cross winds and trucks. Anyone who drives the tow vehicle should practice
the exercise noted above.
If your tow vehicle goes off the edge of the
road, do not turn back too abruptly. Be calm!
Turning back too quickly causes a sway. Once again, we remind you to read the above section
on winds and braking. Remember, almost all Fifth Wheel accidents result from winds and lack
of braking andhandling knowledge.
Carri-Lite Owner's Manual Page
12

GENERAL CARE AND MAINTENANCE
Exterior/Interior Cleaning
Appliances, furnace, blowers and water pump should be kept clean. Exterior metal, trim and
fiberglass require cleaning
and waxing at least yearly. Roof seams, side seams, vents, and
running lights should be inspected yearly for deterioration of caulking and roof seal. Re-caulk
and re-seal them
as necessary, using high-quality caulking and roof sealant made to adhere to
fiberglass.
Wash your coach on a regular basis. Use warm water and a mild detergent to clean the finish.
For stubborn dirt or marks
on fiberglass exterior, use a paste wax cleaner. It is possible for
hairline checks to occur
on the fiberglass parts. These are not cracks-and they will not
weaken the part
in any way.
Exterior Fiberglass
The fiberglass exterior will stay beautiful for many years. They will, however, be easier to keep
clean if they are waxed annually or
as often as necessary. Any automotive type wax is
satisfactory. The wax coat will last longer if a paste wax is used. Ifthe surface should become
dull, yellowed or chalky, or
it develops hairline cracks, check with your dealer for the steps
required to restore the finish; or contact Carriage, Inc. (Please review additional maintenance
bulletins
in the back ofthe manual.)
Rubber Roof
Routine cleaning of your Carri-Ute's rubber roof, if ever needed, can be done with a mild
laundry detergent. Complete maintenance
and stain removal instructions are included in the
information packet
in your coach.
Rubber roofs that are installed
on Carriage products are warranted by the rubber roof
manufacturer for ten years against "Premature deterioration to the point of failure because of
weathering if properly maintained." This warranty applies to the membrane only and does not
include installation. More detail.
ed information may be found in the pamphlet on rubber roofs in
your Owner's Packet. Installation of the rubber roof caries a two-year warranty against defects
in materials and workmanship attributable to Carriage, Inc.
Shower Cabinets/Tubs
Showers, tubs, and cabinets can be kept clean with ordinary household liquid cleaners. Do not
use scouring powders, abrasive cleansers or solvents,
as they will scratch and dull the surface.
Decorative Paneling
Interior paneling and cabinets are covered with a vinyl coating to help prevent minor scratches.
A wax product such
as or Pledge® is recommended for cleaning the vinyl-coated surfaces. A
wax product
is all that is ever needed for the lifetime of your paneling and cabinets. Do not use
abrasives or products recommended for cleaning, refurbishing luster or refinishing. These
can
damage the protective vinyl coating.
Carri-Lite Owner's Manual Page
13

Ceiling
Clean the padded ceiling in your coach with soap and water or a mild, household, non-abrasive
cleaner such
as 409®.
Countertops
Complete maintenance instructions for the Gibraltar® countertop in your Carri-Lite fifth wheel
are included
in the information packet in your coach.
Carpeting
Wall-to-wall carpeting in your fifth wheel should be cared for in the same way as your carpeting
at home. It should
be vacuumed regularly to remove dirt and grit that can cause unnecessary
wear. Dirt and grease stains can
be spot cleaned with quality spot cleaner. If shampooing is
necessary, it is best to have it done by a professional carpet cleaner for optimum results.
Cushions and Drapes
All drapery fabrics and cushion covers (presto beds,. dinette cushions, and chairs) must be
professionally dry cleaned. Zippered slipcovers can be removed for cleaning. Follow cleaning
directions
on the labels. Avoid fading of fabrics and carpet. Sun fading is not covered by
warranty. To prevent fading, avoid prolonged exposure to direct sunlight. We encourage
closing the shades or blinds while the coach
is not in use for protection from sun fading.
Bedspreads
The bedspread fabrics are washable in cool water on gentle cycle. They should not be dried in
a dryer. Bedspreads may also be dry cleaned.
OPERATION OF EXTERIOR FEATURES
Entry Door
If your coach is equipped with dead bolt locks, an occasional drop or two of WD40® will keep
the entry door operating smoothly. The same
is true for all other locks on doors and storage
compartments. Entry doors feature built-in screen doors.
Awning Rail
For your convenience, your fifth wheel is equipped with a built-in awning rail to simplify
installation of
an optional awning.
Carri-Lite Owner's Manual Page 14

The LP Gas System
The furnace, range, water heater and refrigerator in your
fifth wheel operate
on LP gas. Your coach is equipped
with two standard gas bottles, a two-tank cross-over
control valve (for automatic changeover), a low-pressure
regulator and two pigtail assemblies (with left-hand
threads). This system operates with full, automatic
changeover from supply tank
to reserve tank when both
tank valves are open. When one tank
is empty, the two-
tank crossover control valve will automatically turn
on the
full tank, while shutting off the empty tank. The "arrow"
between your tanks
is for your convenience. Point this
toward the tank you are using or the one
you have turned
on first. This way, you'll always know which tank you are
using, and which one
is the full one. Be sure to turn the
arrow toward the tank
in use before removing the empty
bottle. The empty tank
can then be disconnected from the system for refilling, without cutting off
the flow of gas
to the operating appliances.
Filling LP Gas Bottles
WARNING: DO NOT FILL THE LP GAS TANK TO MORE THAN 80 PERCENT OF
CAPACITY.
Overfilling the LP gas tank can result in uncontrolled gas flow which can cause fire or explosion.
A properly filled
LP gas tank will contain approximately 80 percent of its volume as liquid LP
gas. Use extreme caution when having the gas bottles filled. An over-filled LP gas tank can
cause gas appliances to malfunction, and could prove hazardous when tanks are completely
filled. A tank may
be filled with LP gas to approximately 80 percent of its total volume,
depending upon the temperature. Complete operation and maintenance instructions are
included
in the information packet in your coach.
The liquid content of an LP gas tank can be checked by placing the palm of your hand at the
base of the tank
and then moving your hand upward. The point where the tank turns from cold
to warm indicates the top of the
LP gas within.
WARNING: LP gas containers shall not be placed or stored inside the vehicle. LP gas
containers are equipped with safety devices, which relieve excessive pressure
by discharging
gas into the atmosphere.
Carri-Lite Owner's Manual Page
15

-~ Regulator
The regulator is the heart of your LP gas system. The
regulator has been carefully adjusted
by the manufacturer.
Never attempt to adjust this yourself. If adjustment
is
necessary, see your authorized service dealer. When the
fifth wheel
is not in use, keep the LP gas tank's main valve
closed, even if the tanks are empty. This will prevent
moisture from collecting inside the tank or regulator.
WARNING: Portable fuel-burning equipment such as wood
and charcoal grills and stoves cannot be used inside the
recreational vehicle. The use of this equipment inside the recreational vehicle may cause fire or
asphyxiation.
WARNING: Do no bring or store LP gas containers, gasoline or other flammable liquids inside
the vehicle because a fire or explosion may result.
The following label has been placed
in the vehicle near the range area:
LP gas regulators must always be installed with the diaphragm vent facing
downward. Regulators that are not
in compartments have been equipped with a
protective cover. Make sure that regulator vent faces downward and that cover
is kept in place to minimize vent blockage which could result in excessive gas
pressure, causing fire or explosion.
Carri-Lite Owner's Manual Page 16

Electrical Systems
110-Volt Electrical System
Some lights and outlets on the walls are part of the 11 OV electrical system. The system
is wired according to National Electrical Code and NFPA 1192 standards.
A lifeline cord (11 OV electrical hook-up} is attached directly to the circuit breaker box. The
lifeline
is stored under the floor. All coaches are pre-wired for air conditioning.
The circuit breaker box for the
11 OV system is located inside the coach. The specific location of
the box will vary, depending
on the particular model. Make sure you know the location of the
breaker box
in your coach. A main circuit breaker protects the entire system and the lifeline
cord. Individual circuit breakers protect the various branch circuits. If you should have
an
electrical problem, check first to see if one or more of the circuit breakers is tripped.
Replacement circuit breakers are readily available at most electrical supply houses
and
hardware stores.
GFCI Outlets
Your Carri-Lite fifth wheel is equipped with Ground Fault Circuit Interrupter (GFCI) outlets in the
exterior receptacle, kitchen
and bathroom areas. These outlets are designed to reduce
electrical hazards when using small appliances near water. An instruction booklet
is included in
your information packet.
Lifeline
Air Conditioner
I The lifeline has a special plug rated for
30 amp electrical
service. Some coaches may
be optionally equipped with 50
amp. If your RV is so equipped and you should have any
questions about
it, contact your dealer.
If you do not have a factory installed air conditioner
in your coach; there is an air conditioning
circuit from the breaker box to a pre-wired vent. The ceiling vent area has been reinforced to
handle the weight of the air conditioner. When removing the vent, the wire
can be found and
connected to the air conditioner. For your convenience, a 20 amp circuit breaker is already
installed
in the breaker box, and the wire has been connected to it.
Carri-Lite Owner's Manual Page
17

12-Volt Electrical System
The 12V electrical system operates either
from the RV battery or through the
converter when your coach
is plugged
into a
11 OV source. When operating from
the battery, your electric usage should
be
conservative. The following items operate
on the 12V electrical system: reading
lights mounted under cabinets; ceiling
lights; kitchen, bath, range
and storage
compartment lights; power ceiling vents;
furnace;
and water pump.
The 12V circuit breaker for the water
system pump
is located in the 12V
breaker panel. The
RV battery and the
12V fuse panel are located
in a compartment accessible from outside the coach. The fuses
protect the 12V branch circuits, as well as the charge line.
Running lights, brake lights and turn signals operate only when the coach
is connected to the
tow vehicle. The charge line
is protected by a fuse by the low voltage panel.
Charger/Converter
The converter in your fifth wheel is matched to the 12V system. When you plug into a 11 OV
power source, the converter also charges the RV battery. The charger circuit is designed to cut
back when the
RV battery is fully charged. As you drive, a charge line from the tow vehicle will
also recharge the RV battery.
Carri-Lite Owner's Manual Page
18

Fresh Water System
Your fifth wheel's self-contained, fresh water system consists of a water tank, a water heater,
and a 12V water pump. The pump maintains a constant pressure
in the system. This is called
a "demand" water system. There
is a manual ON/OFF switch that allows the pump to be turned
off when traveling, when hooked to city water, or when the fifth wheel
is not in use. The pump is
protected by a circuit breaker. Do not drill holes in the generator rear wall because the fresh
water tank
is directly behind the wall.
Water Pump
The water pump is located near the fresh water tank and is
controlled by an ON/OFF switch mounted in your coach.
When the switch
is ON and the battery is charged, or your RV
is plugged into 11 OV, the water pump will automatically turn
on if the pressure in the system drops to approximately 20
pounds per square inch. The pump will automatically turn off
when the system reaches a pressure of40 pounds per square
inch. The switch
is placed in the OFF position when the
coach
is hooked to city water or when the RV is not in use.
Plumbing Components
Carri-Lite fifth wheels use PEX hot and cold water piping
systems. This high-strength, high temperature cross link polyethylene material
is National
Sanitation Foundation approved. Only PEX crimp rings and fittings should
be used with PEX
tubing.
Water Heater
Detailed lighting instructions for your coach's water heater are contained in the booklet supplied
by the water heater manufacturer. It is located in your information packet. To assure that the
water heater
is filled with water, see the procedure for filling the water system in the following
section.
Your coach
is equipped with a combination gas or gas/electric
water heater. A lighted
red wall switch is provided in the electric
circuit
on such installations. Your electric water heater or the
electric side of your gas or gas/electric water heater also has
an
electric switch on the heater itself, which must be turned on
before the water heater will operate.
CAUTION:
Do not turn on either of these switches before the
water heater tank has been filled. Doing
so will cause failure ofthe electric heating element.
If your water heater malfunctions, or for service problems, burner adjustment, etc., please refer
to the service manual and warranty information that
is included in the information packet.
Carri-Lite Owner's Manual Page 19

,,.,.-, Filling Your Fresh Water Tank With A Hose
Insert the hose into the tank filler opening then turn on the water. Make certain the air line
from the tank
is open. This allows the air to escape from the tank as it is filled with water.
When the tank
is full, turn on your pump to pressurize your system.
The Bucket Fill Method
This method, adding water through the filler neck, is a commonly used way to replenish the
system, and is usually the only method available
in older campgrounds. After filling your
tank, turn on your pump to pressurize your system again.
You now have a full tank
and can draw the water from this tank simply by turning on your water
pump.
Opening the
cold water faucets allows the air to bleed out ofthe cold water lines just as soon as
there is pressure in the system. Opening the hot water faucets allows air in hot water lines and
water heater to bleed
off. The heater fills from the bottom and the water is forced out of the top
outlet pipe
by more water entering through the bottom inlet pipe. If you don't open a hot water
faucet,
no water will enter due to an air block in the heatertank.
Disinfecting Potable Water Systems
To assure complete disinfection of your potable water system, as recommended by the U.S.
Public Health Service, it is recommended that the following procedure be followed on a new
system, one that
has not been used for a period of time, or one that may have become
contaminated. This procedure
is also recommended before long periods of storage, as over the
winter:
1. Prepare a chlorine solution using one (1) gallon of water and X cup of household bleach
(sodium hypochlorite solution). With the tank empty, pour chlorine solution into the tank.
Use one
(1) gallon of solution for each 15 gallons oftank capacity. This procedure will result
in a residual chlorine concentration of 50 ppm in the water system. If a 100 ppm
concentration is required, use 1/2 cup of household bleach with one (1) gallon of water to
prepare the chlorine solution. One gallon of the solution should
be used for each 15 gallons
oftank capacity.
2. Complete filling of tank with potable water. Open faucet and run the water until a distinct
odor of chlorine
can be detected in the water discharged. Do not forget the hot water taps.
3. Allow the system to stand for at least four
(4) hours when disinfecting with 50 ppm residual
chlorine. If a shorter time period
is desired, a 100 ppm chlorine concentration should be
permitted to stand in the system for at least one (1) hour.
4. After the standing period, drain and flush the water system with potable water.
.
Carri-Lite Owner's Manual
Page 20