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  9. Carrier 50GS030 Guide Instructions and recipes

Carrier 50GS030 Guide Instructions and recipes

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50GS, 50GX
3-Phase Single-Packaged Air Conditioners
Visit _r_r_r+C"_Irrier+_"o[n
Installation, Start-Up, and Operating instructions
50GS,GX Sizes 030=060
HEATING & COOLING
NOTE: Read the entire instruction manual belk_re starting the
installation.
This symbol --> indicates a change since the last issue.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS ..................................................... l
Introduction .................................................................................... 2
RECEIVING AND INSTALLATION .......................................... 2
Check Equipment ...................................................................... 2
IDENTIFY UNIT ................................................................ 2
INSPECT SHIPMENT ........................................................ 2
Provide Unit Support ................................................................ 2
ROOF CURB ....................................................................... 2
SLAB MOUNT ................................................................... 2
GROUND MOUNT ............................................................ 2
Provide Clearances .................................................................... 2
Field Fabricate Ductwork ......................................................... 2
Rig and Place Unit .................................................................... 2
INSPECTION ...................................................................... 7
INSTALLATION ................................................................ 7
Connect Condensate Drain ....................................................... 7
Install Duct Connections .......................................................... 8
CONFIGURING UNITS FOR DOWNFLOW (VERTI-
CAL) DISCHARGE ............................................................ 8
Install Electrical Connection .................................................... 9
HIGH-VOLTAGE CONNECTIONS ................................ lI)
SPECIAL PROCEDURES FOR 208-V OPERATION ...lI)
CONTROL VOLTAGE CONNECTIONS ....................... lI)
STANDARD CONNECTION .......................................... 11
TRANSFORMER PROTECTION .................................... 11
PRE-START-UP .......................................................................... 13
START-UP ................................................................................... 13
CHECK FOR REFRIGERANT LEAKS .......................... 13
START LIPCOOLING SECTION AND MAKE ADJUST-
MENTS .............................................................................. 13
CHECKING COOLING CONTROL OPERATION ....... 13
CHECKING AND ADJUSTING REFRIGERANT
CHARGE ........................................................................... 14
INDOOR AIRFLOW AND AIRFLOW ADJUST-
MENTS .............................................................................. 14
For 2081230V ..................................................................... 14
FOR 460-V GE MOTORS ................................................ 14
COOLING SEQUENCE OF OPERATION ..................... 14
MAINTENANCE ......................................................................... 17
AIR FILTER ...................................................................... 20
EVAPORATOR BLOWER AND MOTOR ..................... 21
CONDENSER COIL EVAPORATOR COIL, AND CON-
DENSATE DRAIN PAN .................................................. 21
CONDENSER FAN .......................................................... 22
ELECTRICAL CONTROLS AND WIRING .................. 22
REFRIGERANT CIRCUIT ............................................... 22
EVAPORATOR AIRFLOW ............................................. 22
C99001
Fig. liUnit 50GS and 50GX
METERING DEVICE ACUTROL DEVICE ............. 22
LIQUID LINE STRAINER .............................................. 22
Troubleshooting ............................................................................ 22
Start-Up Checklist ........................................................................ 22
NOTE TO INSTALLER Belk_rethe installation, READ THESE
INSTRUCTIONS CAREFULLY AND COMPLETELY. Also,
make sure the User's Manual and Replacement Guide are leli with
the unit after installation.
SAFETY CONSiDERATiONS
Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components. Only
trained and qualilied personnel should install, repair, or service
air-conditioning equipment.
Untrained personnel can perli_rm basic maintenance l_.lnctions of
cleaning coils and lilters. All other operations should be perlormed
by trained service personnel. When working on air-conditioning
equipment, observe precautions in the literature, tags, and labels
attached to the uniL and other sali_ty precautions that may apply.
Follow all sali_ty codes. Wear salbty glasses and work gloves. Use
quenching cloth lor unbrazing operations. Have fire extinguisher
available lkn"all brazing operations. Consult a qualified installer or
service agency lin" inli_rmation or assistance. The qualified in-
staller or agency must use only factory-authorized kits or acces-
sories when modifying this product.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 101 Printed in U.S.A. Catalog No. 50GS-4SI Pg 1 2-06 Replaces: New
Belk_re pel'fl_rming service or maintenance operations on
system, turn o1"1power to unit. Turn off accessory heater
power switch, if applicable. Electrical shock can cause
personal injury.
Recognize salety in%rmation. This is the sali:ty-alert symbol/_ .
When you see this symbol in instructions or manuals, be alert to
the potential lk_rpersonal injury.
Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the sali:ty-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identily unsali: practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
These instructions cover mininmm requirements and conli_rm to
existing national standards and salety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept tapwith changing residen-
tial construction practices. We require these instructions as a
mininmm lk_ra salt: installation.
iNTRODUCTiON
The 50GS and 50GX units (see Fig. 1)are fully sellCcontained, and
designed Ik_r outdoor installation. See Figs. 2 and 3 Ik_r unit
dimensions. All unit sizes have discharge openings liar both
horizontal and downflow conl'igurations, and are factory shipped
with all downflow duct openings covered . Units may be installed
either on a rooftop, ground-level cement slab, or directly on the
ground if local codes permit. (See Fig. 4A Ii}l"roof curb dimen-
sions.)
RECEIVING AND INSTALLATION
Step liCheck Equipment
IDENTIFY UNIT
The unit model number and serial number are stamped on the unit
identification plate. Check this inli_rmation against shipping pa-
pers.
INSPECT SHIPMENT
Inspect liar shipping damage while unit is still on shipping pallet.
11'unit appears to be damaged or is torn loose fi'ona its anchorage,
have it examined by transportation inspectors belk)re removah
Forward claim papers directly to transportation company. Manu-
facturer is not responsible lk)r any damage incurred in transit.
Check all items against shipping list. Immediately notify the
nearest Carrier Air Conditioning olTice if' any item is missing. To
prevent loss or damage, leave all parts in original packages until
installation.
Step 2iprovide Unit Support
ROOF CURB
Install accessory roof curb in accordance with instructions shipped
with curb (See Fig. 4A). Install insulation, cant strips, roofing, and
flashing. Ductwork must be attached to curb.
IMPORTANT: The gasketing of the unit to the roof curb is critical
liar a watertight seal. Install gasketing material supplied with the
roof curb. hnproperly applied gasketing also can result in air leaks
and poor unit perlormance.
Curb should be level to within 1/4 in. (See Fig. 5A). This is
necessary liar unit drain to function properly. Relier to accessory
roof curb installation instructions lk_r additional inlk_rmation as
required.
SLAB MOUNT
Place the unit on a solid, level concrete pad that is a nfininmm of
4 in. thick with 2in. above grade (See Fig. 5B). The slab should
extend approximately 2 in. beyond the casing on all 4 sides of the
unit. Do not secure the unit to the slab e.rcvpt when required by
local codes.
GROUND MOUNT
The unit may be installed either on a slab or placed directly on the
ground if' local codes permit. Place the unit on level ground
prepared with gravel liar condensate discharge.
Step a--Provide Clearances
The required minimum service clearances are shown in Fig. 2 & 3.
Adequate ventilation and outdoor air lnust be provided. The
outdoor fan draws air through the outdoor coil and discharges it
through the top fan grille. Be stare that the fan discharge does not
recirculate to the outdoor coil. Do not locate the unit in either a
corner or under an overhead obstruction. The minimum clearance
under a partial overhang (such as a normal house overhang) is 36
in. above the unit top. The maximum horizontal extension of a
partial overhang lnust not exceed 48 in. For extended overhangs,
provide a nfininmm clearance of 48 in.
IMPORTANT: Do not restrict outdoor airflow. An air restriction
at either the outdoor-air inlet or the fan discharge may be
detrimental to compressor liti_.
Do not place the unit where water, ice, or snow I]'om an overhang
or roof' will damage or flood the unit. Do not install the unit on
carpeting or other combustible materials. Slab-mounted units
should be at least 4 in. above the highest expected water and runolT
levels. Do not use unit if' it has been under water.
Step 4--Field Fabricate Ductwork
Secure all ducts to roof curb and building structure on vertical
discharge units. Do not cozmect dtlcmork to unit. For horizontal
applications, unit is provided with flanges on the horizontal
openings. All ductwork should be secured to the flanges. Insulate
and weatherproof all external ductwork, joints, and roof' openings
with counter flashing and mastic in accordance with applicable
codes.
Ducts passing through an unconditioned space nmst be insulated
and covered with a vapor barrier. If' a plenum return is used on a
vertical unit, the return should be ducted through the roof deck to
comply with applicable fire codes. A minimum clearance is not
required around ductwork. Cabinet return-air static shall not
exceed -.25 in. wg.
Step 5iRig and Place Unit
Rigging and handling of this equipment can be hazardous Ii_r many
reasons due to the installation location (rool&, elevated structures,
etc.)
Only trained, qualified crane operators and ground support staff
should handle and install this equipment.
When working with this equipment, observe precautions in the
literature, on tags, stickers, and labels attached to the equipment,
and any other salk_ty precautions that might apply.
Follow all applicable saMy codes. Wear safi_ty shoes and work
gloves.
Never stand benealh rigged nni/s or lili over people. ]
Never exceed 200 lbs. per brackel liliing {brce. [
J
DIMENSIONS IN [3 ARE IN INCHES
86 0
339
706
[2 78]
406 4
[16 O0]
.............
_7985 [31 g4]
ENFRY ......
_I_LO PORTS _
S[RVlCE
5/0 3
[22451
..........3265
/12 85]
[i68]
.......................... 8310 ......................
[3272] --_RAIN OUILEI ¸
LEFT SIDE VIEW _9__8;s;ios._T_P
REQUIRED CLEARANCE TO COMBUSTIBLE MATL,
546 I
t TOPVIEW
i4(}2 o
_1583]
317¸7
[4 63]
883
[348]
k
:TTFF T71] XTFXiE
HIIIIIIItlIIItlIIIIIll
SUPPLf RETURI
I i
.2_9 ..................I _49G
[983_ [21 67] f983]
REAR VIEW
11939
[4700}
t
44 5 [I 75! D!A K 0 ....
POWER ENTRY _
CON!ROt[_iRY \ \
12263 _'_
[4828]
FRONT VIEW
INCHES [ram]
TOP OF UNIT ................................................................................... 14.00 [355.6]
DUCT SIDE OF UNIT ......................................................................... 2.00 [50.8]
SIDE OPPOSITE DUCTS ................................................................ 14.00 355,6
BOTTOM OF UN T ............................................................................. 0.50 12.7
ELECTRIC HEAT PANEL ................................................................. 36,00 [914.4]
NEC. REQUIRED CLEARANCES. INCHES [mm]
BETWEEN UNITS, POWER ENTRY SIDE .................................... 42,00 1066.8
UN T AND UNGROUNDED SURFACES, POWER ENTRY S DE ,36,00 914.0
UNIT AND BLOCK OR CONCRETE WALLS AND OTHER
GROUNDED SURFACES, POWER ENTRY SIDE ......................... 42,00 [1066.8]
[4813
_50 [020]
RIGHT SIDE VIEW
UNIT
50GS030
50GS036
50GS042
50GX030
50GX036
REQUIRED CLEARANCE FOR OPERATION AND SERVICING INCHES [rnm]
EVAR COIL ACCESS SIDE ............................................................ 36,00 914.0
POWER ENTRY S DE.................................................................... 42,00 1066.8
(EXCEPT FOR NEC REQUIREMENTS)
UNIT TOP ....................................................................................... 48,00 1219.2
S DE OPPOS TE DUCTS .............................................................. 36.00 914.0
DUCT PANEL ................................................................................. 12,00 [304.8] *
*MINIMUM DISTANCES: IF UNIT IS PLACED LESSTHAN 304.8 [12.00] FROM
WALL SYSTEM, THEN SYSTEM PERFORMANCE MAYBE COMPROMISE.
C99007
ELECTRICAL CHARACTERISTICS
208/230-3-60
208/230-3-60, 460-3-80
208/230-3-60, 460-3-80
208/230-3-60
208/230-3-60, 460-3-80
UNIT WEIGHT
lb. kg
258 117.0
268 121.6
294 133.3
291 132.0
299 135.6
UNIT HEIGHT
IN.(MM)
"A"
35.02 (889.5)
37.02 (940.3)
35.02 (889.5)
39.02 (991.1)
35.02 (889.5)
CENTER OF GRAVITY
IN.(MM)
X
19.0 (482.6)
20.0 (508.0)
19.0 (482.6)
19.5 (495.3)
19.5 (495.3)
YZ
14.0 (385.6) 15.0 (381.0)
14.0 (355.6) 13.0 (330.2)
14.0 (385.6) 13.0 (330.2)
15.5 (393.7) 17.6 (447.0)
15.25 (387.4) 16.5 (419.1)
Fig. 2--50GS030-042 and 50GX030-036 Unit Dimensions
COMPRESDORBIOWER,E_ECTRIC_EAT_
& _[ECIRIC ACCESS \ \\
__\
.................................... 11231
144 22} ........................................_\\
LEFT SIDE VIEW
TOP VIEW
40, 0
fl983}
C01L I ...........
_137
[4 €3]
88 3
[348]
DIMENSIONS IN [1 ARE IN !NCHES
SUPPLY "
DUCT
3 3 52 --,-43_1 _ 4
113 831 [3 67] { 3 83
REAR VIEW
445 [!75] OIA KO
POW#R INTRY
22 ' [088] OlA HOLE-
CONTROL ENTRY
8?1
13 43]
1222
[4 81]
__A ,,
_%
'4 I I I
[ODO}
RIGHT SIDE VIEW
REQUIRED CLEARANCE TO COMBUSTIBLE MATE INCHES [ram]
TOP OF UNIT ................................................................................... 14.00 [355.6]
DUCT SIDE OF UNIT ......................................................................... 2.00 [50.8]
SIDE OPPOSITE DUCTS ................................................................ 14.00 [355.6]
BOTI-OM OF UNIT ............................................................................. 0.50 [12.7]
ELECTRIC HEAT PANEL ................................................................. 36.00 [914.4]
NEC. REQUIRED CLEARANCES. INCHES [ram]
BETWEEN UNITS, POWER ENTRY SIDE .................................... 42.00 [1066.8]
UNIT AND UNGROUNDED SURFACES, POWER ENTRY SIDE .38.00 [914.0]
UNIT AND BLOCK OR CONCRETE WALLS AND OTHER
GROUNDED SURFACES, POWER ENTRY SIDE ......................... 42.00 [1086.8]
REQUIRED CLEARANCE FOR OPERATION AND SERVICING INCHES [ram]
EVAR COIL ACCESS SIDE ............................................................ 36.00 [914.0]
POWER ENTRY SIDE .................................................................... 36.00 [914.0]
(EXCEPT FOR NEC REQUIREMENTS)
UNIT TOP ....................................................................................... 48.00 [1219.2]
SIDE OPPOSITE DUCTS .............................................................. 36.00 [914.0]
DUCT PANEL ................................................................................. 12.00 [304.8] *
*MINIMUM DISTANCES: IF UNIT IS PLACED LESS THAN 304.8 [12.00] FROM
WALL SYSTEM, THEN SYSTEM PERFORMANCE MAYBE COMPROMISE.
C99006
UNiT
50GS048
50GS060
50GX042
50GX048
50GX060
ELECTRICAL CHARACTERISTICS
208/230-3-60, 480-3-60
208/230-3-60, 480-3-60
208/230-3-60, 480-3-60
208/230-3-60, 480-3-60
208/230-3-60, 480-3-60
UNIT WEIGHT
lb. kg
324 145
389 178
321 148
328 148
399 181
UNiT HEIGHT
IN. (MM)
"A"
38,98 (990,2)
38,98 (990,2)
38,98 (990,2)
38,98 (990,2)
42,98 (1091,1)
CENTER OF GRAVITY
IN.(MM)
X
20.0 (508.0)
19.0 (482.8)
20.5 (520.7)
19.5 (495.3)
20.5 (520.7)
Y Z
17.0 (432.0) 17.0 (432.0)
18.0 (406.0) 17.0 (432.0)
16.75 (425.5) 16.6 (421.6)
17.8 (447.8) 18.0 (457.2)
18.2 (412.8) 17.6 (447.0)
Fig. 3-- 50GS048-060 and 50GX042-060 Unit Dimensions
b e\ i_i_i_i_i_i_i_!_i!_i_i_i_i_iiiiiiiiiiiiiiiiiiiii_iiiii_iii_iiiiii_iiiiii_iiiiiiiiiiiiiiiiiiiiiiiiii_iiiiiiiii!!!_ilil_iiiii_i!lii!iiiiiiii_illi_il;_.....
/Screw _
/NO- E-Ai
/*Gasketina_ I
___L Wood nailer*
Flashing field ill_l II
II_:iql _4"Insulatio[l(field
Roofingmateial II !i II supp,,ed)
"e'dsupp"ed--1 iIIIt'-Duetwerk
Cant strip IIfield supplied/
Roof Curb for Small Cabinet
Note A:When unit mounting screw is used
retainer bracket must also be used.
Roof Curb for Large Cabinet
Note A:When unit mounting screw is used
retainer bracket must also be used.
Ret_n opening
(BxC)
UNIT SIZE
50GS030-042
50GS048-060
50GX030-036
50GX042-060
NOTES:
1. Dimensions in ( ) are in millimeters.
2. Roof curb is made of 16-gauge steel.
Supplyopening
(BxO)
D
Long
Suppo_
Sho_
Suppo_
R/A
X
\ _ Gasket around _
\ duct
\\
\\\\
\\\\ /_
S/A
/2 \\
Insulated Gasket around
deck pan outer edge \
\,
N
ODS CATALOG NUMBER
CPRFCURB006A00
CPRFCURB007A00
CPRFCURB008A00
CPRFCURB009A00
A
IN.(MM)
8 (203)
14 (356)
8 (203)
14 (356)
B
IN.(MM)
11 (279)
11 (279)
16-3/16 (411)
16-3/16 (411)
C
IN. (MM)
16-1/2 (419)
16-1/2 (419)
17-3/8 (441)
17-3/8 (441)
C00076
D
iN. (MM)
28-3/4 (730)
28-3/4 (730)
40-1/4 (1022)
40-1/4 (1022)
3. Table lists only the dimensions per part number that have changed
4. Insulated panels: 1-in. thick fiberglass 1 lb. density.
Fig. 4A-- Roof Curb Dimensions
1 2
Y
43
C00071
50GS 50GX
CORNER # 030 036 042 048 060 030 036 042 048 060
1 59 62 76 69 84 84 85 71 78 85
2 48 50 50 45 54 60 60 55 56 66
3 56 58 71 88 106 61 64 85 80 108
4 95 98 97 122 145 86 90 110 112 140
TOTAL WEIGHT 258 268 294 324 389 291 299 321 326 399
Fig. 4B--50GS and 50GX Unit Corner Weights
MAXIMUM ALLOWABLE
DIFFERENCE (in.)
A-B B-C A-C
1/4 1/4 1/4
Fig. 5A--Unit Leveling Tolerances
C99065
COND. COIL
Fig. 5B--Slab Mounting Detail
C99096
MINIMUMHEIGHT: 36"
DETAILA
SEEDETAIL A_ f .._EIGHT
MAXIMUM WEIGHT B
SIZE lb. I kg mm. in. I mm.
030 280 127.0 482.6 14 355.6
036 290 131.5 508.0 14 355.6
042 316 143.3 482.6 14 355.6
048 346 156.9 508 17 431.8
060 411 186.4 482.6 18 408.4
030 313 142.5 495.3 15.50 393.7
036 321 145.8 495.3 15.25 387.4
042 343 155.8 520.7 18.75 425.5
048 348 157.9 495.3 17.82 447.6
060 421 191.0 520.7 18.25 412.8
T A
in. I
UNIT 50GS
19
20
19
20
19
UNIT 50GX
19.5
19.5
20.5
19.5
20.5
Fig. 6--Suggested Rigging
A05179
Accessory lifting kit is only to be used with Small Packaged
units which have a composite base pan with molded rigging
holds.
INSPECTION
Prior to initial use, and at monthly intervals, all rigging brackets
and straps should be visually inspected lbr any damage, evidence
of wear, structural delimnation, or cracks. Particular attention
should be paid to excessive wear at hoist hooking points and load
supporl areas. Brackets or straps showing any kind of wear in these
areas must not be used and should be discarded.
INSTALLATION
1. Position the lifting bracket assembly around the base of the
unit. Leave the top shipping skid on the unit to act as a
spreader bar. Be sure the strap does not twist.
2. Place each of the four (4) metal lifting brackets into the
rigging holds in the composite pan.
3. Tighten the ratchet strap unit tight. Lilting brackets should be
secure in the rigging holds.
4. Attach the clevis or book of sull'icient strength to hole in the
lifting bracket (See Fig. 6).
5. Attach safety straps directly to the field supplied rigging straps
or clevis clip. Do not attach the salbty straps to the lifting
brackets.
6. Use the top of the unit as a spreader bar to prevent the rigging
straps li"omdamaging the unit. B'the wood top is not available,
use a spreader bar of suflicient length to not damage the unit.
!
Lilting point should be directly over the center of gravity liar |
the unit. J
Step 6--Connect Condensate Drain
NOTE: When installing condensate drain connection be sure to
comply with local codes and restrictions.
Models 5(tGS and 5(tGX dispose of condensate water through a
3/4 in. NPT fitting which exits through the base on the evaporator
coil access side. See Fig. 2 & 3 liar location.
Condensate water can be drained directly onto the roof in rooliop
installations (where permitted) or onto a gravel apron in ground-
level installations, lnstall a field-supplied condensate trap at end of
condensate connection to ensure proper drainage. Make sure that
the outlet of the trap is at least 1 in. lower than the drainpan
Table 1--Physical Data--Unit 50GS
UNiT SiZE
NOMINAL CAPACITY (ton)
OPERATING WEIGHT (lb.)
COMPRESSOR
REFRIGERANT {R-22)
Quantity {lb.)
REFRIGERANT METERING DEVICE
Orifice ID (in.)
CONDENSER COiL
Rows...Fins/in.
Face Area (sq. ft.)
CONDENSER FAN
Nominal Cfm
Diameter
Motor Hp (Rpm)
EVAPORATOR COIL
Rows...Fins/in.
Face Area (sq. ft.)
EVAPORATOR BLOWER
Nominal Airflow (elm)
Size (in.)
Motor HP (RPM)
RETURN-AIR FILTERS (in.)*
Throwaway
030 036 042 048 060
2-1/2 3 3-1/2 4 5
256 268 294 324 369
Reciprocating Scroll Reciprocating
3.65 4.4 6.4 5.1 7.4
AccuRater®
.034
1...17
9.1
.034 .032 .032 .030
1...17 1...17 1...17 2...17
9.1 10.9 12.3 12.3
2400 3000 3000 3600 3600
22 18 22 22 22
1/8 (825) 1/4 (1100) 1/4 (1100) 1/4 (1100) 1/4 (1100)
2...15 3...15 4...15 3...15 4...15
3.7 3.06 3.06 4.7 4.7
1000 1200 1400 1600 2000
10x10 1lx10 1lx10 1lx10 1lx10
1/4 (1075) 1/2 (1075) 3/4 (1075) 3/4 (1075) 1.0 (1100)
20x20 20x24 20x24 24x30 24x30
* Required filter sizes shown are based on the larger of the ARI (Air Conditioning and Refrigeration Institute) rated cooling airflow or the heating airflow velocity of 300
ft./rnin, for throwaway type or 450 ft./rnin, for high-capacity type. Air filter pressure drop for non-standard filters must not exceed 0.08 in. wg.
condensate connection to prevent the pan from overflowing (See
Fig. 7). When using a gravel apron, make sure it slopes away li"om
tile unit.
Connect a drain tube using a minimum of 3/4 -in. PVC or 314 -in.
copper pipe (all field-supplied) at the outlet end of the 2-in. trap.
Do not undersize the robe. Pitch the drain tube downward at a
slope of at least 1-in. li}r every 10 ft. of horizontal run. Be sure to
check the drain tube %r leaks. Prime trap at the beginning of the
cooling season start-up.
Step 7--install Duct Connections
The unit has duct flanges on the supply- and return-air openings on
the side and bottom of the unit. For downshot applications the
ductwork can be connected to the roof curb. See Fig. 2 & 3 %r
connection sizes and locations.
IMPORTANT: Use flexible connectors between ductwork and
unit to prevent transmission of vibration. Use suitable gaskets to
ensure weatbertight and airtight seal. When electric heat is
installed, use fire proof canvas (or similar heat resistant material)
connector between ductwork and unit discharge connection. If
flexible duct is used, insert a sheet metal sleeve inside duct. Heal
resistant duct connector (or sheet metal sleeve) must extend 24-in.
li"om the unit discharge connection flange into the ductwork.
CONFIGURING UNITS FOR DOWNFLOW (VERTICAL) DIS-
CHARGE
Belbre perlorming service or maintenance operations on the
system, turn off main power to unit and install lockout tag or
electrical shock could result.
1. ()pen all electrical disconnects and install lockout tag belk}re
starting any service work.
2. Remove return duct cover located on duct panel by breaking
lonr (4) connecting tabs with screwdriver and a hammer. (Fig.
sag)
3. To remove supply duct cover, break f_'ont and 1Tightside
connecting tabs with a screwdriver and a hammer. Push louver
down to break rear and left side tabs. (Fig. 8 & 9)
4. If unit ductwork is to be attached to verflcal opening flanges
on the unit composite base (jaekstand applications only), do so
at this time. Collect ALL screws that were removed. Do not
leave screws on rooftop as pemmnent damage to the roof may
OCCUr.
5. It is recommended that the unit base insuhttion around the
perimeter of the vertical return-air opening be secured to the
unit base with aluminum tape. Applicable local codes muy
require aluminum tape to prevent exposed fiberglass.
6. Cover both horizontal duct openings with the duct covers froll]
the accessory duct cover kit. Ensure opening is air-and
watertight.
7. After completing unit conversion, perlorm all salL'ty checks
and power up unit.
NOTE: The design and installation of the duct system must be in
accordance with the standards of the NFPA lbr installation of
nonresidence-type air eondifioning and ventilating systems, NFPA
90A or residence-type, NFPA 90B; and/or local codes and
ordinances.
Adhere to the fl)llowing criteria when selecting, sizing, and
installing the duct system:
8. Units am shipped lot side shot installation.
9. Select and size ductwork, supply-air registers, and return-air
grilles according to American Society of Heating, Refrigera-
tion and Air Conditioning Engineers (ASHRAE) recommen-
dations.
10. Use flexible transition between rigid ductwork and unit to
prevent transndssion of vibration. The transition may be
screwed or bolted to duct flanges. Use suitable gaskets to
ensure weathertight and airtight seal.
11. All units nmst have field-supplied filters or accessory filter
rack installed ilkthe return-air side of the unit. Recommended
sizes lot filters are shown ilk Tables 1 and 2.
TabJe 2--PhysicaJ Data--Unit 50GX
030 036 042
2-1/2 3 3-1/2
291 299 321
Scroll
4.415.217.6 AccuRater®
.034
UNIT SIZE 048 060
NOMINAL CAPACITY (ton) 4 5
OPERATING WEIGHT (lb.) 326 399
COMPRESSOR
REFR,GERANT (R-22) [ 1Quantity (lb.) 8.3 8.1
REFRIGERANT METERING DEVICE
Orifice ID (in.) .030 .032 .034 .032
CONDENSER COIL 1...17 2...17 2...17 2...17 2...17
Rows...Fins/in. 12.7 9.1 9.1 12.3 16.4
Face Area (sq. ft.)
CONDENSER FAN 2350 2350 3300 3300 3300
Nominal Cfm 22 22 22 22 22
Diameter (in.) 1/8 (825) 1/8 (825) 1/4 (1100) 1/4 (1100) 1/4 (1100)
Motor Hp (Rpm)
EVAPORATOR COIL 3...18 3...15 3...15 4...15 4...15
Rows...Fins/in. 3.1 3.7 4.7 4.7 4.7
Face Area (sq. ft.)
EVAPORATOR BLOWER 1000 1200 1400 1600 1750
Nominal Airflow (Cfm) 10x10 1lx10 1lx10 1lx10 1lx10
Size (in.)
Motor Hp (RPM) 1/4 (1075) 1/2 (1075) 3/4 (1075) 3/4 (1075) 1.0 (1040)
RETURN-AIR FILTERS (in,)* 20x20 20x24 20x30 24x30 24x30
Throwaway
Required filter sizes shown are based on the larger of the ARI (Air Conditioning and Refrigeration Institute) rated cooling airflow or the heating airflow velocity of 300
ft./min, for throwaway type or 450 ft./rain, for high-capacity type. Air filter pressure drop for non-standard filters must not exceed 0.08 in. wg.
1" (25mm) MIN. TRAP
OUTLET _
1
2" (50ram) MIN.
Fig. 7--Condensate Trap
Table 3--Minimum Airflow for Safe Electric Heater
Operation (Cfm)
SIZE 030 036 042 048 060
CFM 1000 1200 1400 1600 2000
C99013
12. Size all ductwork lk_r maximum required airflow (either
healing or cooling) lk_runit being installed. Avoid abrupt duct
size increases or decreases or perlormance may be afl_.:cted.
13. Adequately insulate and weatherproof all ductwork located
outdoors. Insulate ducts passing through unconditioned space,
and use vapor barrier in accordance with la_est issue of Sheet
Metal and Air Conditioning Contractors National Association
(SMACNA) and Air Conditioning Contractors of America
(ACCA) ndnimum installation standards lot heating and air
conditioning systems. Secure all ducts to building structure.
14. Flash, weatherproof, and vibration-isolate all openings in
building structure in accordance with local codes and good
building practices.
Step 8--Install Electrical Connection
The unit cabinet must have an uninterrupted, unbroken
electrical ground to minimize the possibility of personal
in,iury if an electrical fault should occur. This ground may
consist of an electrical wire connected to the unit ground lug
in the control compartment, or conduit approved l_r electrical
ground when installed in accordance with NEC (National
Electrical Code) ANSI/NFPA (latest edition) and local elec-
trical codes. In Canada, lollow Canadian Electrical Code
CSA (Canadian Standards Association) C22.1 and local
electrical codes. Failure to adhere to this warning could result
in personal injury or death.
j
j/
SUPPLY
DUCT
OPENING
RETURN
DUCT
OPENING C99011
Fig. 8--Supply and Return Duct Opening
DUCT COVERS REMOVED
C99012
Fig. 9--Vertical Duct Cover Removed
Failure to lbllow these precautions could result in damage to
the unit being installed:
1. Make all electrical connections in accordance with NEC
ANSI/NFPA (latest edition) and local electrical codes
governing such wiring. In Canada, all electrical connec-
tions must be in accordance with CSA standard C22.1
Canadian Electrical Code Part 1 and applicable local
codes. Reli:r to unit wiring diagram.
2. Use only copper conductor lor connections between
field-supplied electrical disconnect switch and unit. DO
NOT USE ALUMINUM WIRE.
3. Be sure that high-voltage power to unit is within operating
voltage range indicated on unit rating plate.
4. Do not damage internal components when drilling through
any panel to mount electrical hardware, conduiL etc. On all
3-phase units, ensure phases are balanced within 2 percent.
Consult local power company lk_rcorrection of improper
voltage and/or phase imbalance.
HIGH-VOLTAGE CONNECTIONS
The unit nmst have a separate electrical service with a field-
supplied, waterproof, disconnect switch mounled at, or within
sight li"om_the unit. RelL'r to the unit rating plate %r maximmn
fuse/circuit breaker size and minimnm circuit amps (ampacity) lor
wire sizing. See Tables 4 and 5 lor electrical data.
The field-supplied disconnect switch box may be mounted on the
unit over the high-voltage inlet hole when the standard power and
low-voltage entry points are used. See Fig. 2 & 3 lor acceptable
location.
See unit wiring label and Fig. 10 %r reli:rence when making high
voltage connections. Proceed as lbllows to complete the high-
voltage connections to the unit.
1. Run the high-voltage (L1, L2, L3) and ground leads into the
control box.
2. Connect ground lead to chassis ground connection.
3. Locate the black and yellow wires connected to the lines side
of the contactor.
4. Connect lield L1 to black wire on connection 11 of the
c{}mpressor cnnt actor.
5. Connect field wire L2 to yellow wire on connection 13 of the
compressor contactor.
6. Connect field wire L3 to Blue wire fl'om compressor.
SPECIAL PROCEDURES FOR 208-V OPERATION
Make sure that the power supply to the unit is switched OFF
and lockout tag installed belore making any wiring changes.
Electrical shock can cause serious injury or death.
10
C()NTR(-)L VOLTAGE CONNECTIONS
NOTE: Do not use any type of power-stealing thermostat. Unit
control problems may result.
Use no. 18 American Wire Gage (AWG) color-code& insulated
(35°C miuinmm) wires to make the control voltage connections
between the thermostat and the unit. If the thermostat is located
more than l(t0 ft. fl'on_ the unit (as measured along the control
voltage wires), use no. 16 AWG color-coded, insulated (35 ° C
ndnimum) wires.