Carrier 6 User manual
INSTRUCTION MANUAL
SUBMERSIBLE PUMPS
and MOTORS
6”, 7”, 8”, 10”, 14”
DALGIÇ POMPALAR ve
MOTORLARI
4”, 6”, 8”, 10”, 14”
Kullaným Kýlavuzu
DALGIÇ POMPALAR ve
MOTORLARI
4”, 6”, 8”, 10”, 14”
Kullaným Kýlavuzu
SUBMERSIBLE PUMPS
and MOTORS
6”, 7”, 8”, 10”, 14”
INSTRUCTION MANUAL
5
CONTENTS
.......................................................................................7
.............................................................................8
.....................................................................9
.........................................................................10
.......................................................................12
.................13
Standard Electric Control Panel....................................................26
......................................................................27
....................................................29
........................................33
...............................................................................39
...............................................................................
...............................................................................
Maintenance....................................................................................40
...................................................................
...................................................
..............................................
.........................42
.............................................................................45
INTRODUCTION
GENERAL WARNINGS
GUARANTEE AND SERVICE
SAFETY PRECAUTIONS
!
!
!
!
CORRECT AND SAFETY USAGE
!
MODEL CODE SYSTEM
PUMP ELEMENTS - 4” Submersible Pumps
The code system to describe models of submersible pumps is explained below.
Please use this code number to define your unit.
Pump type: 4”, 6”, 8”, 10”, 14”
6 031 / 12 + AL 6 20
10
MODEL CODE SYSTEM
NO
1
2
3
MATERIAL
Located at the upper part of the pump. Pump outlet
connection is made here.
Located in vent body, it prevents the forced water from
turning back.
Holds pump stages together. Stage are situated one on
top of the other between the suction casing and vent body.
Stainless steel.
PART
Valve casing
Valve Plate
Pump external
casing
Motor Power (BG)
Motor Outer Diameter
Motor Type
Number of Stage
Flow (m³/hour) gained at max.
Effiency
Pump Outlet Diameter (inch)
MAIN PARTS
6”, 7”, 8”, 10”, 14” STANDART SUBMERSIBLE PUMPS
6”, 8” STAINLESI SUBMERSIBLE PUMPS
PUMP MOTORS
19
TECHNICAL DATA - 6”, 8”, 10”, 14” Submersible Pump Motors
Technical Specifications
Three types of submersible motors are available to operate 6", 8", 10", 14"
submersible pumps: AL6, AL8, and AL10. All water lubricated submersible pump
motors with a capacity range of 4-180 HP are three-phase, asynchronous, and
squirrel cage. They are designed as wet stator and their specially insulated
windings to be immersed in water are imported. Motor radial bearings and axial
bearing group that carry the axial load are lubricated and cooled by the water
charged into motor.
Special motor outlet cable: special design, suitable to be used in water, standard
length, flat cable. Optional electric cable of required length and cross-section can
be provided.
Technical Specifications Table
Start up
HP kW 4/4 4/4 380V Direct Y/U rpm kg N mm
AL 6-4 4 3 71 0,86 8,2 2,3 - 2.856 36 16.500 587
AL 6-6 Y 6 4,4 70 0,87 11,5 2,3 - 2.872 40 16.500 626
AL 6-6 Y/Ü 6 4,4 79 0,83 11,2 - 1.1 2.904 44 16.500 657
AL 6-7, 5 Y 7,5 5,5 79 0,85 13,2 3 - 2.859 44 16.500 662
AL 6-7,5 Y/Ü 7,5 5,5 79 0,81 14,1 - 3,4 2.924 50 16.500 722
AL 6-10 Y 10 7,5 81 0,83 17,8 3,1 - 2.904 48 16.500 707
AL 6-10 Y/Ü 10 7,5 81 0,8 19 - 3,2 2.919 54 16.500 752
AL 6-1 5 Y 15 11 78 0,85 26,4 2,5 - 2.873 55 16.500 772
AL 6-15 Y/Ü 15 11 84 0,81 26,4 - 3,2 2.901 63 16.500 832
AL 6-20 Y 20 15 83 0,84 34,6 2,8 - 2.889 68 16.500 902
AL 6-20 Y/Ü 20 15 83 0,85 ,4,4 - 2,7 2.882 68 16.500 882
AL 6-25 Y/Ü 25 18,5 83 0,84 42,7 - 1,1 2.883 78 16.500 967
AL 6-30 Y/Ü 30 22 80 0,75 54,7 - 1,5 2.875 83 16.500 1.032
AL 6-40 Y/Ü 40 30 83 0,86 67 - 1.0 2.880 97 16.500 1.167
AL 6-50 Y/Ü 50 37 84 0,81 78,2 - 1,6 2.892 108 16.500 1.285
AL 8-40 40 30 82 0,91 61 - 1,6 2.870 133 28.500 1.061
AL 8-50 50 37 82 0,93 74 - 1,7 2.870 147 28.500 1.131
AL 8-60 60 45 82 0,92 90 - 1,8 2.860 160 28.500 1.211
AL 8-75 75 55 82 0,94 110 - 1,9 2.830 180 28.500 1.301
AL 8-95 95 70 82 0,94 140 - 2 2.870 203 28.500 1.431
AL 10-110 110 80 80 0,9 173 - 1,6 2.840 297 40.000 1.454
AL 10-130 130 95 80 0,88 210 - 1,6 2.825 316 40.000 1.534
AL 10-150 150 110 80 0,92 230 - 1,8 2.830 342 40.000 1.644
AL 10-180 180 132 80 0,94 270 - 1,8 2.800 375 40.000 1.784
Rotation
Speed Weight Axial
Load
Motor
Length
L
Is / ln
MOTOR
TYP E
Motor Rate
Motor
Effi cie ncy
%
COS
Nominal
V
oltage
ln
ϕ
Motor Type
Well Diameter
Power (HP)
No. of Start-up Maximum Allowed per hour
Maximum Temperature of Well Water (°C)
Grit Content of Water Maximum Allowed (gr/m³)
AL6
4 - 50
15
30
50
AL8
40 - 95
15
30
50
AL10
110 - 180
10
30
50
Pump Dia + Minimum 2”
MOTORS
19
V
oltage
ln
ϕ
Motor Type
Well Diameter
Power (HP)
No. of Start-up Maximum Allowed per hour
Maximum Temperature of Well Water (°C)
Grit Content of Water Maximum Allowed (gr/m³)
AL6
4 - 50
15
30
50
AL8
40 - 95
15
30
50
AL10
110 - 180
10
30
50
Pump Dia + Minimum 2”
22
TECHNICAL DATA - 6” Submersible Pumps
TYPE
Pump + Motor
Ra ted
Power
(HP)
Rated
Current
(A)
Discharge
Diameter
Pump + Motor
Length (mm )
Oute r
Diamete r of
Pump Body
(mm)
W eight
(Kg)
6022/3+AL4-3 3 6 1039 29,5
6022/4+AL6-4 4 8,2 1159 57
6022/5+AL6-6 6 11,5 1257 65
6022/6+AL6-7,5 7,5 13,2 1411 70
6022/9+AL6-10 10 17,8 1633 77
6022/14+AL6-15 15 26,4 1993 92
6022/19+AL6-20 20 34,6 2477 116
6022/24+AL6-25 25 42,7 2837 142
6022/28+AL6-30 30 54,7 3138 153
6024/2+AL4-3 3 6 980 27,5
6024/3+AL6-4 4 8,2 1100 56
6024/4+AL6-6 6 11,5 1198 63
6024/5+AL6-7,5 7,5 13,2 1293 68
6024/7+AL6-10 10 17,8 1515 72
6024/11+AL6-1 5 15 26,4 1816 86
6024/16+AL6-20 20 34,6 2241 109
6024/19+AL6-25 25 42,7 2542 132
6024/23+AL6-30 30 54,7 2843 '142
6031/4+AL6-7.5 7,5 13,2 1309 58
6031/5+AL6-10 10 17,8 1416 63
6031/8+AL6-15 15 26,4 1667 73
6031/12+AL6-20 20 34,6 2045 90
6031/14+AL6-25 25 42,7 2234 102
6031/18+AL6-30 30 54,7 2547 111
6031/22+AL6-40 40 67 2930 129
6031/27+AL6-50 50 78,2 3358 145
6045/2+AL6-6 6 11,5 1302 63
6045/3+AL6-7,5 7,5 13,2 1453 70
6045/4+AL6-10 10 17,8 1613 75
6045/6+AL6-15 15 26,4 1908 90
6045/8+AL6-20 20 34,6 2268 111
6045/10+AL6-25 25 42,7 2563 135
6045/12+AL6-30 30 54,7 2858 151
6045/16+AL6-40 40 67 3453 176
6045/20+AL6-50 50 78,2 4031 203
Pipe Thread
ISO 228-G3
Pipe Thread
ISO 228-G3
Pipe Thread
ISO 228-G3
Pipe Thread
ISO 228-G4
147
147
152
154
153
155
Electrical Specifications, Dimensions and Weights
21
TECHNICAL DATA - 6” Submersible Pumps
Electrical Specifications, Dimensions and Weights
TYPE
Pump + Motor
Rated
Power
(HP)
Rate d
Current
(A)
Di sc h a r g e
Diameter
Pump + Motor
Length (mm)
Oute r
Diameter of
Pump Body
(m m )
W eight
(Kg)
6010/8 + AL6-4 4 8,2 1287 50
6010/11+AL6-6 6 11,5 1461 56
6010/15+AL6-7,5 7,5 13,2 1677 62
6010/20+AL6-10 10 17,8 1947 69
6010/29+AL6-15 15 26,4 2417 81
6010/36+AL6-20 20 34,6 2862 98
6010/43+AL6-25 25 42,7 3481 120
6010/46+AL6-30 30 54,7 3681 126
6011/5+AL4-3 3 6 1053 26,5
6011/6+AL6-4 4 8,2 1118 54
6011/10+AL6-6 6 11,5 1297 64
6011/12+AL6-7,5 7,5 13,2 1403 70
6011/16+AL6-10 10 17,8 1588 78
6011/24+AL6-15 15 26,4 1968 96
6011/30+AL6-20 20 34,6 2308 115
6011/36+AL6-25 25 42,7 2653 137
6011/38+AL6-30 30 54,7 2788 141
6015/4+AL6-4 4 8,2 1118 47
6015/6+AL6-6 6 11,5 1251 52
6015/9+AL6-7,5 7,5 13,2 1428 58
6015/11+AL6-10 10 17,8 1567 63
6015/16+AL6-15 15 26,4 1867 73
6015/22+AL6-20 20 34,6 2279 88
6015/26+AL6-25 25 42,7 2532 102
6015/30+AL6-30 30 54,7 2785 110
6015/39+AL6-40 40 67 3633 137
6015/45+AL6-50 50 78,2 4033 152
6020/3+AL6-4 4 8,2 1095 47
6020/5+AL6-6 6 11,5 1240 52
6020/7+AL6-7,5 7,5 13,2 1382 58
6020/9+AL6-10 10 17,8 1533 63
6020/13+AL6-15 15 26,4 1810 73
6020/15+AL6-20 20 34,6 2046 87
6020/18+AL6-25 25 42,7 2270 99
6020/25+AL6-30 30 54,7 2706 109
6020/28+AL6-40 40 67 3302 133
6020/34+AL6-50 50 78,2 3738 148
Pipe Thread
ISO 228-G2
Pipe Thread
ISO 228-G2
Pipe Thread
ISO 228-G2
Pipe Thread
ISO 228-G2
147
148
146
147
148
147
148
Eco Eco
20
TECHNICAL DATA - 6”, 8”, 10”, 14” Submersible Pump Motors
Dimensions
AL6 AL8 AL10
A Cross-Section A Cross-Section
B-B Cross Section
AL 6”
AL 8”
AL 10”
MOTOR ROTATION DIRECTION
Motor Type
Normal Rotation
(Clockwise)
Counter Rotation
(Clockwise)
Double Rotation
(Clockwise)
-
X
X
-
X
X
X
X
X
6006, 6009, 6011, 6022, 6024,
6030, 6045, 6055, 8028, 8045,
8075, 8125, 14350
Normal Rotation
(Clockwise)
Counter Rotation
(Clockwise)
4002, 4003, 4006, 4008, 4014,
6010, 6015, 6020, 6031, 8048,
8131, 10150, 10200, 14500
A Cross-Section
20
TECHNICAL DATA - 6”, 8”, 10”, 14” Submersible Pump Motors
Dimensions
AL6 AL8 AL10
A Cross-Section A Cross-Section
B-B Cross Section
AL 6”
AL 8”
AL 10”
MOTOR ROTATION DIRECTION
Motor Type
Normal Rotation
(Clockwise)
Counter Rotation
(Clockwise)
Double Rotation
(Clockwise)
-
X
X
-
X
X
X
X
X
6006, 6009, 6011, 6022, 6024,
6030, 6045, 6055, 8028, 8045,
8075, 8125, 14350
Normal Rotation
(Clockwise)
Counter Rotation
(Clockwise)
4002, 4003, 4006, 4008, 4014,
6010, 6015, 6020, 6031, 8048,
8131, 10150, 10200, 14500
A Cross-Section
Eco Eco
26
TECNICAL DATA - 6”, 8”, 10”, 14” Submersible Pumps
Flow Rate - Manometric Height Curves
500
400
300
200
100
50
0
0
10 20 40 50 60 150 200
Q (m³/h)
H(mWc)
80 100 300 400 500550
TYPE
Rated
Power
(HP)
Rated
Current
(A)
Outher
29
INSTALLATION ELEMENTS
Electric Cable Cross-Section and Length
For mono-phase 220 V motors:
k W HP 4x1,5 4x2,5 4x4 4x6 4x10 3x16+10 3x25+16 3x35+16 3x50+25 3x70+35 3x95+50
0,37 0,5 545
0,55 0,75 347 575
0,75 1 295 490
1,1 1,5 199 331 528
1,5 2 155 257 411 612
2,2 3 108 180 287 429 707
3 4 80 133 213 317 522
3,7 5 70 125 186 290 420
4 5,5 62 104 166 248 400
4,4 6 50 82 160 240 260 645 1005
5,5 7,5 45 75 119 178 293
7,5 10 60 95 145 245 390 610 855
11 15 40 65 100 170 275 430 605
15 20 30 50 75 130 205 325 455 650
18,5 25 35 60 90 155 245 390 545 780
22 30 30 50 75 130 205 325 455 650
30 40 55 95 155 240 340 485 680 925
37 50 45 75 125 195 275 390 550 745
45 60 65 100 160 225 325 455 620
55 75 50 80 130 180 260 365 495
70 95 65 100 140 205 285 390
80 110 85 120 170 240 330
95 130 100 145 205 275
110 150 85 125 175 240
132 180 105 145 200
Nominal
Voltage
Motor Rate Cabl e Cross-se cti on (mm²)
Three-phase
380 V
For three-phase 380 V motors:
Measure the supply voltage. For all three phases, deviation from nominal
values has to remain between toleration limits of -10% and 6%. If these
limits are exceeded or higher voltages or longer cables are needed, do not
use the following tables.
!
kW HP 4x1,5 4x2,5 4x4 4x6 4x10
0,37 0,5 80 133 212 316 520
0,55 0,75 58 95 150 226 372
0,75 1 42 69 110 164 271
1,1 1,5 35 55 91 136 164
1,5 2 25 41 66 98 121
Cable Cross-section (mm²)Nominal
Voltage
Mono-phase 220V
Motor Rate
29
INSTALLATION ELEMENTS
Electric Cable Cross-Section and Length
For mono-phase 220 V motors:
k W HP 4x1,5 4x2,5 4x4 4x6 4x10 3x16+10 3x25+16 3x35+16 3x50+25 3x70+35 3x95+50
0,37 0,5 545
0,55 0,75 347 575
0,75 1 295 490
1,1 1,5 199 331 528
1,5 2 155 257 411 612
2,2 3 108 180 287 429 707
3 4 80 133 213 317 522
3,7 5 70 125 186 290 420
4 5,5 62 104 166 248 400
4,4 6 50 82 160 240 260 645 1005
5,5 7,5 45 75 119 178 293
7,5 10 60 95 145 245 390 610 855
11 15 40 65 100 170 275 430 605
15 20 30 50 75 130 205 325 455 650
18,5 25 35 60 90 155 245 390 545 780
22 30 30 50 75 130 205 325 455 650
30 40 55 95 155 240 340 485 680 925
37 50 45 75 125 195 275 390 550 745
45 60 65 100 160 225 325 455 620
55 75 50 80 130 180 260 365 495
70 95 65 100 140 205 285 390
80 110 85 120 170 240 330
95 130 100 145 205 275
110 150 85 125 175 240
132 180 105 145 200
Nominal
Voltage
Motor Rate Cabl e Cross-sect i on (mm²)
Three-phase
380 V
For three-phase 380 V motors:
Measure the supply voltage. For all three phases, deviation from nominal
values has to remain between toleration limits of -10% and 6%. If these
limits are exceeded or higher voltages or longer cables are needed, do not
use the following tables.
!
kW HP 4x1,5 4x2,5 4x4 4x6 4x10
0,37 0,5 80 133 212 316 520
0,55 0,75 58 95 150 226 372
0,75 1 42 69 110 164 271
1,1 1,5 35 55 91 136 164
1,5 2 25 41 66 98 121
Cable Cross-section (mm²)Nominal
Voltage
Mono-phase 220V
Motor Rate
TYPE
Rated
Power
(HP)
Rated
Current
(A)
Outher
TYPE
23
TECHNICAL DATA - 6”, 8” Submersible Pumps
TYP E
Pum p + Motor
Rated
Pow er
(HP)
Rated
Cu rre nt
(A)
Discharge
Diameter
Pump + Motor
Length (mm)
Oute r
Dia m e te r of
Pump Body
(m m )
W e ig ht
(Kg)
6055/2+AL6-6 6 11,5 1302 64
6055/3+AL6-7,5 7,5 13,2 1453 73
6055/4+AL6-10 10 17,8 1613 153 78
6055/6+AL6-15 15 26,4 1908 95
6055/8+AL6-20 20 34,6 2268 118
6055/10+AL6-25 25 42,7 2563 144
6055/12+AL6-30 30 54,7 2858 155 161
6055/16+AL6-40 40 67 3453 190
6055/20+AL6-50 50 78,2 4031 220
Pipe Thread
ISO 228-G4
8028/2+AL6-7,5 7,5 13,2 1180 78
8028/3+AL6-10 10 17,8 1274 83
8028/4+AL6-15 15 26,4 1388 92
8028/6+AL6-20 20 34,6 1616 117
8028/8+AL6-25 25 42,7 1853 142
8028/9+AL6-30 30 54,7 1967 148
8028/13+AL8-40 40 61 2266 219
8028/16+AL8-50 50 74 2568 247
8028/17+AL8-60 60 90 2698 262
8045/2+AL6-10 10 17,8 1276 79
8045/3+AL6-15 15 26,4 1415 89
8045/4+AL6-20 20 34,6 1619 106
8045/5+AL6-25 25 42,7 1758 126
8045/6+AL6-30 30 54,7 1971 136
8045/9+AL8-40 40 61 2296 198
8045/11+AL8-50 50 74 2514 227
8045/14+AL8-60 60 90 2816 250
8045/17+AL8-75 75 110 3214 280
8045/19+AL8-95 95 140 3493 312
8048/4+AL6-20 20 34,6 1619 190 107
8048/5+AL6-25 25 42,7 1758 121
8048/7+AL6-30 30 54,7 2045 138
8048/9+AL8-40 40 61 2296 200
8048/12+AL8-50 50 74 2588 226
8048/14+AL8-60 60 90 2816 246
8048/17+AL8-75 75 110 3214 282
8048/19+AL8-95 95 140 3493 312
Pipe thread
ISO 228-G3
Pipe thread
ISO 228-G3
Pipe thread
ISO 228-G3
190
191
190
191
191
Electrical Specifications, Dimensions and Weights
INSTALLATION OF PUMP INTO A WELL
General Principles
30
1. Check the well water temperature and grit content of water in a laboratory.
2. Pipe and pipe rings have to be strong enough to carry the pump group, water in
the vertical pipe, and its own weight. Check the resistance of pipes.
3. Well diameter is recommended to be 2" wider than the pump diameter.
4. The distance between pump suction filter and well filter has to be as large as
possible.
5. The distance between the lower end of motor and the bottom of well has to be
minimum 50 cm. Determine the depth where the pump is to be installed according
to this principle.
6. Check the depth of installation by referring to the Net Positive Suction Height
(NPSH), which is the minimum depth for the pump to operate without sucking air.
Refer to the table below.
Pump Types 6010 6015 6020 6031 6055 8028 8045 8075 8125 10150 10200 14350 14500
Q (m³/hour)
6 - 8 5
8 - 10 5,5 4
10 - 12 6 4,5
12 - 14 53,5
14 - 16 5,5 3,5
16 - 18 6,5 4
18 - 22 6 4 4,5
22 - 26 7,5 4,5 4,5
26 - 30 5 5,5
30 - 40 7 4,5 8,5 6,5
40 - 50 58
50 - 60 6 10 4
60 - 70 7,5 4
70 - 80 5,5 5,5
80 - 90 7,5 6 6
90 - 100 6,5 6
100 - 120 86
120 - 140 9 6,5
140 - 160 10 6,5 8,5
160 - 180 7,5 9
180 - 200 10 9,5
200 - 240 10,5
240 - 280 12 13
280 - 300 13 13,5
300 - 350 15,5 17,5
350 - 400 19
400 - 500 22
NPSH V a lue s ( m Wc)
INSTALLATION OF PUMP INTO A WELL
General Principles
30
1. Check the well water temperature and grit content of water in a laboratory.
2. Pipe and pipe rings have to be strong enough to carry the pump group, water in
the vertical pipe, and its own weight. Check the resistance of pipes.
3. Well diameter is recommended to be 2" wider than the pump diameter.
4. The distance between pump suction filter and well filter has to be as large as
possible.
5. The distance between the lower end of motor and the bottom of well has to be
minimum 50 cm. Determine the depth where the pump is to be installed according
to this principle.
6. Check the depth of installation by referring to the Net Positive Suction Height
(NPSH), which is the minimum depth for the pump to operate without sucking air.
Refer to the table below.
Pump Types 6010 6015 6020 6031 6055 8028 8045 8075 8125 10150 10200 14350 14500
Q (m³/hour)
6 - 8 5
8 - 10 5,5 4
10 - 12 6 4,5
12 - 14 53,5
14 - 16 5,5 3,5
16 - 18 6,5 4
18 - 22 6 4 4,5
22 - 26 7,5 4,5 4,5
26 - 30 5 5,5
30 - 40 7 4,5 8,5 6,5
40 - 50 58
50 - 60 6 10 4
60 - 70 7,5 4
70 - 80 5,5 5,5
80 - 90 7,5 6 6
90 - 100 6,5 6
100 - 120 86
120 - 140 9 6,5
140 - 160 10 6,5 8,5
160 - 180 7,5 9
180 - 200 10 9,5
200 - 240 10,5
240 - 280 12 13
280 - 300 13 13,5
300 - 350 15,5 17,5
350 - 400 19
400 - 500 22
NPSH V a lue s ( m Wc)
TYPE
Rated
Power
(HP)
Rated
Current
(A)
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