Carver Professional CF500-5B User manual

CF500-5B/CF500-5C
CF625-B/CF625-C
This ATV should not be ridden by anyone under 16 years of age.
Passenger under 12 are prohibited.
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CF500-5B/CF500-5C/CF625-B/CF625-C OWNER’S MANUAL
Organizer：
Corrector：
Countersign：
Checked by:
Approver:
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Improper vehicle use can result in SEVERE INJURY or DEATH
ALWAYS USE
AN APPROVED
HELMET AND
PROTECTIVE
GEAR
NEVER USE
WITH DRUGS
OR ALCOHOL
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NEVER:
●Operate without proper training or instruction
●Operate at sppeds too fast for your skills or the conditions
●Use ALCOHOL or DRUGS before or while operating this vehicle
ALWAYS:
●Avid paved surfaces, which may adversely affect handling and control.
●Use proper RIDING TECHNIQUES to avoid vehicle overturns on hills and
rough terrain,and in turns.
●Wear eye protection, helmet and protective clothing.
READ OWNER’S MANUAL.
FOLLOW ALL INSTUCTIONS AND WARNINGS.
.
.
.
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The engine exhaust fumes from this product contains
A card containing important ATV safety information should be attached
to the owner’s manual on the next page. If you cannot locate this card,
or if it has been removed, please contact your dealer.
Chemicals known to cause cancer, birth defects
Or other reproductive harm.
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INTRODUCTION
The manufacturer reverves the rights to make any
improvement on the product at any time without
prior notice and without any obligation whatever
Congratulations on your purchase of the ATV.
This manial will provide you with a good basic understanding of the features and
operation of this ATV. This manual includes improtant safety information.
It provides information about special techniques and skills necessary to ride your
ATV. It also includes basic maintenance and inspection procedures. If you have
any questions regarding the operation or maintenance of your ATV, please consult
your dealer.
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TABLE OF CONTENTS
VEHICLE IDENTIFICATION NUMBERS...................................................1
SAFETY.....................................................................................................2
FEATURES AND CONTROLS..................................................................35
OPERATION............................................................................................ 54
MAINTENANCE AND LUBRICATION......................................................78
CLEANING AND STORAGE.....................................................................
118
TROUBLESHOOTING..............................................................................
124
PCODE SHEET........................................................................................132
SPECIFICATIONS....................................................................................135
ELECTRICAL DIAGRAM...........................................................................
143
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VEHICLE IDENTIFICATION NUMBERS
Record your ATV’s identification numbers in the spaces provided. Remove the spare
key and store it in a safe place. Your key can be duplicated by using one of you existing
keys. If you lose both, you will require a replacement ignition barrel and keys.
1.Frame VIN:
2.Vehicle Model Number:
3. Engine Serial Number:
1- -
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Operator Safety
An ATV is not a toy and can be hazardous to operate. This vehicle handles differently
from other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly,
even during routine maneuvers like
turning,
or driving on hills or over obstacles, if you fail
to take proper precautions.
Read and understand your owner s manual and all warnings before operating an ATV.
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under the age of 16.
Know Your vehicle
As the operator of the vehicle, you are responsible for your personal safety, the safety of
others, and the protection of our environment. Read and understand your owner's manual,
which includes valuable information about all aspects of your vehicle, including safe
operating procedures.
SAFETY
2- -
Safety Training
Failure to follow the warnings contained in this manual can result in serious
injury or
death.
When you purchased your new ATV, your dealer offered a hands-on safety training
course that covers all aspects of vehicle safety.You were also provided with
printed materials that explain safe operating procedures.
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The safety alert caution indicates a potential hazard that may result in minor personal injury or damage to the vehicle.
A note will alert you to important information or instructions.
You should review this information on a regular basis.
If you purchased a used ATV from a party other than a dealer, you can request this free safety training from any
authorized dealer.
This ATV is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this
vehicle in your area.
We strongly advise you to strictly follow the recommended maintenance program outlined in your owner's manual.
This preventive maintenance program is designed to ensure that all critical components on your vehicle are
thoroughly inspected at specific intervals.
The following signal words and symbols appear throughout this manual and on your ATV. Your safety isinvolved
when these words and symbols are used. Become familiar with their meanings before reading the manual.
The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for personal injury.
The safety alert warning indicates a potential hazard that may result in serious injury or death.。
Operator Safety
3- -
A caution indicates a situation that may result in damage to the vehicle.
NOTE
SAFETY
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Operator Safety
Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in
further detail within your owner’s manual.
●Read this manual and all labels carefully, and follow the operating procedures described.
●Never operate an ATV without proper instruction. Take a training course. Beginners should receive training
from a certified instructor. Contact an authorized ATV dealer to find out about the training courses nearest you.
●Never allow anyone under 16 years of age to operate this ATV.
●Never permit a guest to operate the ATV unless the guest has read this manual and all product labels and
has completed a certified safety training course.
●Always avoid operating an ATV on paved surfaces , including side-walks , driveways , parking lots , and streets.
●Never operate an ATV on a public street, road or highway, including a dirt or gravel road.
●Never operate an ATV without wearing an approved helmet that fits properly. Always wear eye protection
( goggles or face shield ), gloves, boots, a long-sleeved shirt or jacket, and long pants.
●Never consume alcohol or drugs before or while operating an ATV.
●Never operate at excessive speeds. Travel at speeds appropriate for the terrain, visibility and operating
conditions, and your experience.
●Never attempt wheelies, jumps or other stunts.
●Always inspect your ATV before each use to make sure it s in safe operating condition.
●Always follow the inspection and maintenance procedures and schedules outlined in your owner s manual.
4- -
SAFETY
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Operator Safety
●Always keep both hands on the handlebars and both feet on the foot-rests of the ATV during operation.
●Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert to changing terrain
conditions.
●Never operate on excessively rough, slippery, or loose terrain.
●Always follow proper turning procedures as described in this manual. Practice turning at low speeds before
attempting to turn at faster speeds. Do not turn at excessive speeds.
●Always have the ATV inspected by an authorized dealer if it s been involved in an accident.
●Never operate on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting
larger hills.
●Always follow proper procedures for climbing hills. Check the terrain carefully before ascending a hill.Never
climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle
suddenly or make sudden gear changes. Never go over the top of a hill at high speed.
●Always follow proper procedures for going downhill and for braking on hills. Check the terrain carefully before
you start down a hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at
an angle, which would cause the vehicle to lean sharply to one side. Travel straight down the hill when possible.
●Always follow proper procedures for crossing the side of a hill. Avoid hills with excessively slippery or loose
surfaces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until
you ve mastered (on level ground) the turning technique outlined in this manual. Avoid crossing the side of
a steep hill when possible.
5- -
SAFETY
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Operator Safety
●Always use proper procedures if you stall or roll backwards while climbing a hill . To avoid
stalling ,maintain a steady speed when climbing a hill. If you stall or roll backwards, follow
the special procedure for braking described in this manual. Always dismount on the uphill
side, or to either side if the ATV is pointed straight uphill. Turn the ATV around and
remount following the procedure described in this manual.
●Always check for obstacles before operating in a new area. Never attempt to operate over
large obstacles, such as rocks or fallen trees. Always follow proper procedures when
operating
over obstacles as described in this manual.
●Always be careful of skidding or sliding. On slippery surfaces like ice, travel slowly and
use extra caution to reduce the chance of skidding or sliding out of control.
●Avoid operating the ATV through deep or fast-flowing water . If it s unavoidable, travel
slowly , balance your weight carefully, avoid sudden movements, and maintain a slow and
steady forward motion. Do not make sudden turns or stops, and do not make sudden throttle
changes.
●Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If
necessary, apply them lightly several times to allow friction to dry out the pads.
6- -
SAFETY
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Operator Safety
●Always check for obstacles or people behind the ATV before operating in reverse. When it s
safe to proceed in reverse, move slowly and avoid turning at sharp angles.
●Always use the size and type of tires specified for your ATV, and always maintain proper
tire pressure.
●Never modify an ATV through improper installation or use of accessories.
●Never exceed the stated load capacity for your ATV. Cargo must be properly distributed and
securely attached. Reduce speed and follow the instructions in this manual for carrying
cargo or towing. Allow a greater distance for braking.
●Always remove the ignition key when the vehicle is not in use to prevent unauthorized use
or accidental starting.
●Child or pets shall not be carried on the brackets.
●Never touch running parts, such as wheels, drive shaft, etc.
7- -
FOR MORE INFORMATION ABOUT ATV SAFETY,
PLEASE CONTACT WITH YOUR DEALER.
SAFETY
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Operator Safety
Equipment Modifications
We are concerned with the safety of our customers and for the general public. Therefore ,
we stronglyrecommend that consumers do not install on an ATV any equipment that may
increase the speed or power of the vehicle, or make any other modifications to the vehicle
for these purposes. Any modifications to the original equipment of the vehicle create a
substantial safety hazard and increase the risk of body injury. The warranty on your ATV
is terminated if any equipment has been added to the vehicle, or if any modifications have
been made to the vehicle, that increase its speed or power.
NOTE:The addition of certain accessories, including (but not limited to) mowers, blades,
tires, sprayers, or large racks, may change the handling characteristics of the vehicle.
Use only approved accessories, and familiarize yourself with their function and effect on
the vehicle.
8- -
SAFETY
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Operator Safety
POTENTIAL HAZARD
Operating this ATV without proper instruction.
WAHT CAN HAPPEN
The risk of an accident is greatlly increased if the operator does not know how to operate
the ATV properly in different situations and on different types of terrain.
HOW TO AVOID THE HAZARD
Beginning and inexperienced operators should complete the certified training course offered
by dealer. Operators should regularly practice the skills learned in the course and the
operating techniques described in the owner’s manual.
For more information about the training course, contact an authorized ATV dealer.
POTENTIAL HAZARD
Failure to follow the age recommendations for this ATV.
9- -
SAFETY
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Operator Safety
WHAT CAN HAPPEN
Severe injury and/or death could occur if a child under the minimum age recommendation
operates and ATV,
Even though a child may be within the recommendation age group for operating some ATV,
he/she may not have the skills, abilities, or judgment needed to operate an ATV safely
and could be susceptible to accident or injury.
HOW TO AVOID THE HAZARD
No one under the age of 16 should operate this ATV.
10- -
SAFETY
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Operator Safety
POTENTIAL HAZARD
Carring a passenger on the rear rack.
WHAT CAN HAPPEN
A passager riding on the rear rack could be ejected from vehicle unexpectedly or may contact
moving components, both of which can result in severe injury or death.
HOW TO AVOID THE HAZARD
Never allow passengers to ride on the rear rack.
11- -
SAFETY
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Operator Satety
POTENTIAL HAZARD
Operating this ATV without wearing an approved helmet, eye protection and protective
WHAT CAN HAPPEN
Operating an ATV without an approved helmet increases the risk of a severe head injury or
death in the event of an accident.
Operating without eye protection could result in an accident and could increase the chance
of a severe injury in the event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved helmet that fits properly.
Always wear eye protection (goggles or face shield),
gloves, boots, long-sleeved shit or jacket, and long
pants.
12- -
SAFETY
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POTENTIAL HAZARD
Operating the ATV after consuming alcohol or drugs.
WHAT CAN HAPPEN
Consumption of alcohol and/or drugs could seriously affect
operator judgment. Reaction time may be slower and operator
balance and perception could be affected.
Consuming alcohol and/or drugs before or while operating an ATV could result in an accident
causing severe injury or death.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while operating an ATV.
Operator Satety
13- -
SAFETY
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