cayken tools 28DM User manual

OPERATING INSTRUCTION -20

Warning
Thanks to the buyer
About this manual
Descriptions of products
Cautions
Electrical safety
Safety instructions
Instructions
Grounding device
Quality guarantee
Fault handling
Machine model parameter list
Spare parts list Exploded drawing
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CONTENTS
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Operation Manual
The machine model of the description in this manual:
5 2
Confirm the machine model according to the nameplate.
1
WARNING
THANKS TO THE BUYER
ABOUT THIS MANUAL
1.Please read the manual carefully before use, to understand the magnetic base drill structure;
electromagnetic sucker, electric drill and transmission functions.
2.Before installing or remove the drill must confirm the motor switch is closed and unplug.
3.Four hours of uninterrupted operation of the machine will cause the machine to fire, four
hours of uninterrupted operation of the disk will lead to highTemperature. High temperature
may cause fire. Do not touch the disk when the disk is hot, touch the disk will cause serious
burns. NoStop using disk for more than four hours. When you do not use the machine, you
should turn off the switch and unplug the power switch.
4.And its operation must be put in the fuselage behind the cable, away from the drill bit
5.In the switching power supply, electric and magnetic switch must be in the off position
6.Drilling machine must be used when using engine coolant. The use of cooling liquid (soap)
according to the ratio of watered, absolutely can not direct use water cooling. Otherwise very
easy to damage, and the main internal rust on the drill bit can't get it out. No internal machine
water, otherwise it will burn the circuit board.
7.Always keep the disk surface clean. Always keep the surface of the processed parts clean. If
there is any foreign body in the middle of the disk and the processed parts, which will weaken
the magnetic force, will result in the operation of the machine in the process of shaking. Will
lead to accidents, keep all the surface clean and free of rust, small wood or other things.
8.The use of magnetic base drill, must wear a seat belt buckle.
9.No rough operation personnel, feed can not handle in order to work fast and pressed down
the machine feed, so lossy bit and machine
10.Non-magnetic materials can not drill with magnetic base, if the non-magnetic material
punching need to choose the magnetic base drill with sucker.
11.Cannot use at the same time, electric welding machine and magnetic base drill on the same
piece of steel plate, so that the operating from electric shock danger.
Mini models of horizontal magnetic drill
KCY: 28DM 38DM 55DM
DESCRIPTIONS OF PRODUCTS
Magnetic drill is a kind of electric tool for adhering and drilling on the horizontal level,side
face and top face,and widely used in the building,bridge building,and ship building industries
and so on.You can use the magnetic drill when you can not use drill press and electric hand
drill to drill huge steel workpieces or in field operation. It´s very convenient to use, flexible,
can reduce labor intensity, improve the machining precision and work efficiency.
CAUTIONS
Thanks for buying the series of magentic drill machine of . Please read
the operation manual and pay attention to the safety precaution.
The right operation, will make you fully feel our products superior performance.
Please put this manual in a safe place for future reference.
To prevent electric shock or fire, please strictly abide by the procedures in the
operation manual.
The machine only for the authorized persons, please do not let other people to
operate. If any violation of the instructions operation and cause personal injury
or machine damage, our company disclaim all responsibility.
The machine can be only maintained by the people who has the certification.

5 43
Use proper safety clothing and devices when operating the machine
(, safety goggles, ear protectors, safety shoes …)! Do not wear safety
gloves for oper-ating because they decrease the working accuracy
and they might be pulled into the saw blade.
Before any maintenance you have to disconnect the panel saw from
the power source. Never use the plugged cable for transporting or
manipulating the machine.
ELECTRICAL SAFETY
Tool before connecting power, using the socket must be able to fit the plug machine. The
380V model to determine the fire and. Line the correct docking, power supply socket with the
need of professionals to complete. Do not arbitrarily change the plug, adapter plugs can't pick.
The electric tool wire used together.
SAFETY INSTRUCTIONS
Warning labels and/or other labels on the machine must be replaced when they were removed.
Do not operate the machine at insufficient lighting conditions.
Do not operate the machine outdoors.
Do not operate the machine when you are tired, when your concentration
is impaired, and/ or under the influence of drugs, medication or alcohol.
Climbing onto the machine is forbidden! Heavy injuries by falling down
or by tilting of the machine are possible.
The machine shall be used only by trained persons.
Non authorized persons, especially children, shall be kept away from
the work area.
Do not wear loose clothing, long hair openly or loose jewellery like
neck-laces etc. when operating the machine
They might be catched by rotating parts and cause serious injuries.
INSTRUCTIONS
1 .Plug the power plug, the drill bit aim at processing position, make the magnetic switch is
opened, so that the magnetic is adsorbed on the surface of steel plate magnetic materials.
No impurities on the surface, and check whether the attractive force is normal or not. (ge-
neral plate thickness should be more than 10mm)
2 .Please placed the magnetic base drill required from the drilling near site and select the appro
priate adsorption material.And will handle hole safety rope penetrates into the frame, the
other one is in fastening frame after the penetration of the buckle, and then close the safety
rope buckle. Hand and pull off, should not loose and mobile.
3 .For a support screw, regulating the support screw that the bottom touches the workpiece
surface.
4. For the magnetic base is provided with the angle of the drill, the use of angle wrench movem-
ent angle disk in the annex to the belt rack makes bit central alignment processing position,
tighten the angle wrench.
5 .Open the electric drill switch, check whether the drill bit beat, sound is normal, if everything is
normal can turn the handle to feed.
6. Start feeding should be slow, gives the quantity of about 0.05mm/r in general, not too much
force, to prevent overload.
7. If the drill suddenly stopped, you must turn off the power switch immediately, (Mustclose
the magnetic control switch)
8.Please shut down for a period of time machine in continuous use for 2-3 hours, in case mag-
netic base is overheated and leakage or burned.
9.Should be filled with cooling water or cooling liquid using hollow drill, turn on the tap,and let
it flow out slowly.

5 65
10.The company factory hollow drill are equipped with cooling kettle, please put the kettle
arranged on the corresponding position before operating the machine, and tighten the two
round head screw. The kettle is connected after please figure two (035), fittings is screwed on
the hydrosphere, tighten the end can be on the frame by.
Consumers buy our machines produced within twelvemonths, enjoy free maintenance
and warranty service. During normal use of the whole or parts of any manufacturing process
or product failures caused by components, please present the original invoice, the dealer sta-
mped and filled properly warranty certificate to the Company or the Company's designated
repair station to receive free services. machine consumable normal wear and tear, overload,
do not operate according to operating specifications, disassemble, damage caused as a result
of use of parts other than the Company and damage, are not covered by warranty. warranty
expires,provided by the designated repair station maintenance service. maintenance records
must be sealed or signed by the repair station to take effect.
QUALITY ASSURANCE
This tool should be properly grounded, in order to avoid the shock. Grounding device
should have the lead standard, and a grounding plug with earthing special line. Do not be
ground false joint in the line of fire or three-phase line. Grounded power receptacle should
be connected withthe earthing device is connected to the eternal, so that it can work with
yellow green wire connected to the plug hole and connection piece at the same time and
ground connection.
GROUNDING DEVICE
FAULT HANDING
Warning: magnetic drill equipped with a safety rope, when operating, make sure the
magnetic drill and the object is fastened by the rope.In case of power
failure suddenly, causing the machine fall off or thrown objects and cause
accidents.
FAULTS
Magnetic base
without suction
Machine did not
run after the jump
Magnetic little
suction
Turn the handle gu
ide does not work
Drill out the
elliptical hole
Switch contact undesirable Repair the switch
Repair the power supply
Replace the Fuses
Repair or replace the magnetic bridge
Change the adsorption surface
Power supply is broken
The fuse burn out
Adsorption not on the steel frame
Switch contact undesirable Repair and change switch
Check the electric drill part connector
Repair or replace the electric brush
Changing the armature or stator
Joint loose
Adsorption artifacts thin
Adsorption on the surface is small
Support bar between the adsorption surface
Diode may be virtual welding
Shaft key cut Replace the shaft key
Unscrew the rack bottom screw, remove guide to repair
Wheel and rack misplace
For a drill and a fastener is loose
Bit unilateral cutting
Adsorption surface have sundry Eliminate clutter
Grind anew
Correction of verticality tighten the fasteners
Re Welding
Support bar top tight
Replace the adsorption surface or temporary welding
thick surface adsorption
Replace the adsorption surface or thickening adsorption surface
(>10mm steel sheet)
Brush and commutator poor contact
Drill the armature or stator coil burn out
Electromagnet short circuit or burn out
CAUSES ELIMINATION METHODS
Spindle shake
Electric ignition
Frame adjusting screw loose Tighten adjusting screws
The spark turns orange.
Sparks flying out.
Sparks into a ring of fire
Slow down.
Change the brush, please.
Please check if the motor is burned.

5 87
Attention: Our company does not assume any responsibility because the
machine is not solid or fixed safety facilities are not in appro-
priate place cause accident.
rpm
N
W
V
mm
KCY-28DM KCY-55DMKCY-38DM
28 38 55
13500 14500 15500
110/220~ 110/220~ 110/220~
690
1400 1650 1900
MACHINE MODEL PARAMETER LIST
Specifications
Core Cutter
Voltage
No-load speed
Input
Magnetic Adhesion
670 640

5 1 09
NO. Parts name QTY
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Neka 19
PU gasket B
Top WS
Stainless steel gasket 2 #
Spring WS
Hegonal top silk M10 * 10
Spindle WS-28
Cross level screw M3 * 8
O-ring φ 6 * 2
Bearing gear WS-28
Bearing 6805
Wild card 26
Hegonal screw M5 * 16
Clamp WS-28
Elevator WS-28
Hegonal screw M5 * 16
Copper joint WS-28
Water injection rod WS-28
O-ring φ 6 * 2
Water connection WS-28
Horizontal 15 * 6
Hegonal screw M5 * 25
Hand WS-28
Gear Box WS-28
Moontooth pin 9 * 3 * 4
I tooth shaft WS-35-3
Bearing 6001
Triangle Iron WS-28
Cross level screw M4 * 8
Card 12
Class I gear WS-1(8)
Card 8
Roller bearings 9 * 13 * 10
Round head self-propelled screw
Cylinder pin 5 * 15
Middle cover WS-28
O-ring φ 28 * 1.8
Bearing 6001
Hegonal screw M6 * 25
Rotor KCY-38DM
Windscreen 40
Hegonal screw M4 * 12
Sleeve cover WS-28
Set WS-28
Volume 5 * 22
Card 12
Lift gear WS-28
Marketing 4 * 10
Composite Bearing WS-28
Horizontal WS-28
Powder Metallurgy Suite WS-28
Bearing 6905
Spindle gear WS-35-2
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4
1
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2
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1
2
1
1
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Marketing 12 * 8 * 7
Spindle WS-28
Bearing 6005
Reverse Silk WS-28
Round head cross self-propelled screw
Stator KCY-38DM
Bearing 608
Bearing sleeve WS-28
Parameter WS(60.3 * 29.5)
Brand 40-80
Stator shell 40
Brush frame 40 copper
Bypass 19/40
Carbon Brush 40
Round Head Cross Screw
Round Head Cross Screw
Round head cross self-propelled screw
Lock connector M12 * 1.5
Round head cross self-propelled screw
Top 40
Power cord 3 * 1.0 * 2.5 M
Card 8
PE tube AD10 * 80
Card 8
Card 8
Card 8
Hose AD10 * 80
Round head cross self-propelled screw
Switch KCD5
Switch KCD1
Button panel WS(70.6 * 40.6)
Rectifier Bridge KBJ4109
Hegonal screw M5 * 10
Switch Box WS-28
Magnetic disk WS-156 * 80 * 40
SCY-38DM
NO. Parts name QTY
This manual suits for next models
2
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