cayken tools 911 User manual

OPERATING INSTRUCTION -10

WARNING
THANKS TO THE BUYER
ABOUT THIS MANUAL
PRODUCE LVSTRUCTURAL BRIEF INTRODUCTION
TECHNICAL PARAMETER
TECHNICAL CHARACTERISTIC DESCRIBES
SAFE WORKING INSTRUCTION
PREPARATORY STAGE
BEGIN TO OPERATE
FRICTION CLUTCH
MASTER SWITCH AND OVERLOAD PROTECTIVE DEVICE
GEAR SPEED ADJUSTMENT
COMMON FAULT AND THE METHOD OF REMOVING
MAINTENANCE AND REPAIR
WARRANTY
SPARE PARTS LIST EXPLODED DRAWING
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CONTENTS
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911 916H
5 21
Operation Manual
Great thanks for buying the series of diamond drill of . Please read
operation manual and must pay attention to safety precaution.
The right operation, will make you fully feel our products superior performance.
Please put this manual in a safe place for future reference.
The machine model of the description in this manual:
Confirm the machine model according to the nameplate.
WARNING
To prevent electric shock or fire, please strictly abide by the procedures in the
operation manual.
The machine only for the specialized persons, please do not let other people
operate. If any violation of the instructions operation and cause personal injury
or machine damage, our company disclaim all responsibility.
The machine can only maintain by the people who has the certification.
THANKS TO THE BUYER
ABOUT THIS MANUAL
TECHNICAL PARAMETER
To improve product constantly, our reservation does not need the right of
informingin advance for technical data change.
TECHNICAL CHARACTERISTIC DESCRIBES
Above series drilling machine can only install on frame to use. This machine applies
to the professional personage operating use that has gotten professional trainning ,
carries out drill hole on the materials such as rock, reinforced concrete and pitch
material or take core. The diameter of drill hole exceeds 250 mm, must use high
performance expansion bolt to fix. In geting into the process of cuting , cooling water
flows through ball valve to go through bit , rushes to go to broken bits , is going to at
the same time cool for the knife head of bit( the wet condition that gets into edge.
Diamond bit, it is the pipe form drilling tool of a kind of hollow, when its front the
section piece that welding( or sintering ) go up and contain diamond If be necessary,
cooling water may collect through a kind of special installation ( fair Shui Huan ).
SAFE WORKING INSTRUCTION
Pay attention: When use electric tool, to avoid that electric shock is dangerous or
occur fire, please follow safe working instruction surely. Please read earnestly
before manipulator ware , and keep this rules in safe place.
1.Work maintains the working working environment with neat place and confused in-
ternal organs to be easy more to arouse accident.
2.Begin work is former, as working environment carries out necessary cleaning, cann´t
use electric tool in rain, cannot when being near to burn angry local use electric tool.
3.To avoid electric shock, please do not directly contact earthing parts with hand as
metal pipeline, heating pipeline, stove or coal-scuttle 。
4.Cannot make child be near Please do not let have not received contact line cable or
the people manipulator ware of professional trainning, please let be unconcerned
people to be far away from working place.
5.Guarantee that tool is stocking and safe. The electric tool that not used should be
kept in the place that is dryed and is far away from child.
6.Do not make your electric tool overloaded , can develop the fine performance of
machine fully more in specified load scope.
MOD
911
916H
(mm)
~4.5"(~110)
Voltage(V)
110/220~
110/220~
(Hz)
50-60
50-60
(W)
1980
2300
(rpm) (kgs)
5.5/7.5
7/9
Packing size(cm)
55*14*34
55*14*34
Brick drilling
range
Frequency
Input
power
No-load speed
Net/Gross
weight
~6"(~160)
100-2850
100-1900

7.Dress correct protection clothes Cannot wear very confortable clothing or wear je-
welry, otherwise be twined very much by the revolving part of machine occur danger.
Manipulator ware , suggest to put on ear shield and rubber gloves , wear to guard
against slippery shoes in enter the plate of long hair safety helmet.
8.If inconvenience. May install machine connection to aspiration.
9.Cannot use line cable to do other use cannot use line cable to drag Ye machine, can
not Ye line cable pulls out plug.
10.Cannot over bend waist , avoid that body adopts unusual attitude. Ensure you to
stand position safety maintains body balance.
11.Please protect your machine properly, in order to make it develop function norm-
ally when it is working. Please follow working instruction when changing tool. Of-
ten inspect machine from tape line cable , ensure to have no breakage, maintaining
handle to be dryed have no oil.
12.Machine does not use for a long time, before defending machine or before chang-
ing bit, please pull out the plug of power source.
13.Cannot stay in the spanner of handling bit bit is above, before starting machine,
ensure that spanner has left bit.
14.Avoid accident start machine. When moving to put through the machine of power
source , cannot put finger on switch. Ensure that before plug is being inserted into
socket, machine switch is in the location that stops.
15.In outdoor manipulator ware, please use the cable of extension line that accords
with safe requirement.
16.In unit process of cargo bandling must notice concentration, do not when excess-
iveness tiredness, after wine, finish drill with the condition of taking medicine to
make tool.
17.The type of generator speed adjustment or gear speed adjustment in work please
select the adaptive bit of appearance, and open speed most quickly, so machine
reach best state. If rig in working process rock , must close machine to inspect the
concentric degree of bit and main shaft , can damage machine otherwise to occur
danger.
18.Pay attention: For your personal benefit, please choose original factory accessory
Is not original factory accessory if choosing , will may produce injury for operator
or the very machine.
3 4
PREPARATORY STAGE
It may use additional tool , is completed in order to go off work to do if please
install and join you according to step for diamond drilling machine.
Pay attention: Before joining , must guarantee that the switch of main
computer is in the state that stops.
Step 1: Comparing with the inspection of container load plan, machine and parts
open package, inspect machine in transportation process, whether damage ,
inspection the voltage of building site whether the voltage that shows on name plate
is consistent, contrast container load plan sees the attachment in package whether is
complete.
Step 2: Power source joins , according to a standard EN61029 and a IEC1029-2 6
of European Union, taking the diamond drilling machine of water schoolwork must
add to pack the protector of leakage of electricity ,the socket of power source must
carry out earthing. It is consistent with these safe rules, our product matches have
packed the protector of leakage of electricity, its function ,including leakage of
electricity are protected untie with under-voltage to deduct. Insert the plug of power
source well after, the switch face plate of the protector of leakageof electricity must
ensure that is in ON ( beginning ) location.Fall if arising voltage drop, the protector
of leakage of electricity will automatic everything breaks , once after voltage normal,
should operate the protector of leakage of electricity again in REST cubes ( reset )
location. The protector of leakage of electricity specified movement current is 30mA.
Pay attention: Quote clean source of water surely , contain grit waiting for until
the water of impurity may damage the water set sealing ring of machine,biggest
hydraulic pressure is 3BAR.
Step 3: Source of water joins , the radom ware additional water inlet of flaxible
tube holds to have " fast joint" may join to wire reinforced suction hose very
conveniently on water supply system.
Pay attention: If the protector function of leakage of electricity is not normal ,
please do not want manipulator ware.
Step 4: Safety is tested , pressing generator switch and machine ( soft start
switch ) start smoothly. Press the protector button of leakage of electricity of " test ",
machine stops operation , then resumes the power supply for machine again
according to the button of " reset ".
Pay attention: Must cannot soak the protector of leakage of electricity in water.
Must often pass according to press TEST button, come to inspect its function whether
is normal. Suggesting operator not to operate do not take the diamond drilling
machine of the protector of leakage of electricity.
BEGIN TO OPERATE
1、Choose suitable diamond bit
The main shaft of our company deducts 4 kinds uses type frequently, please c-
hoose the reliable diamond bit of quality. Choose sharp tool , And ensure that dia-
mond knife is first to have enough backlash( the thickness of knife head the thick-
ness that is larger than tube wall , such do good to more in row bits) between met-
al tube wall. It is above that using waterproof oil paint in the bit to deduct, in order
to make dismantling bit convenient. Ensure bit way jump do not be larger than 1
mm( eccentricity).
2、Fix frame in face
Regular method has expansion bolts to fix ; vacuum sucker is fixed ; supports
regular etc..
The most general method is fixed for expansion bolt, please use the diameter
of metal expansion bolt and bolt as far as possible, must be larger than 12 mm.
Using vacuum sucker fix , ensure that vavuum pump has enough efficiency,sealing
ring complete have no breakage. Adopting support ensure when fixing way that
frame has enough stability.

Fix using expansion screw regular way, first, will guarantee that face and the
base of machine will be balanced , if have , it is high! Please use the spanner that
takes in machine attachment for low injustice,the 4 adjustment screws on
regulation base are balanced till base. After being fixed completely, machine
should guarantee that generator will not slide on rack. And will make efforts
around around pull to move pillar , will guarantee that when pillar is not around ,
sway side may use machine.
Pay attention: Our company suggests to use expansion bolt regular way to fix
vigorously, and the location of expansion screw lets egg to pillar direction to be
near is best. Since fixing consequence our company that not causes firmly , do not
undertake any duty.
Vertical upward drill hole, must ensure special turn water to obtain basin , gu-
ard against generator strictly cannot enter water. In working error any suspension,
open only to start machine road can. ensure to take the charge of machine fear st-
art former bit may turn freely.Is not blocked in hole.
5 6
L is the files of low speed, H is high speed files, M is the files of middling speed
( 3 files types), graphic representation is the files of low speed, spin along hour
hand if by the files of low speed, turning high speed files knob, otherwise
counter-clockwise.
FRICTION CLUTCH
Clutch carries out protection under high-strength mechanical overload
condition for operator, machine and bit. Please ensure clutch in a separation state
goes off work to do do not exceed 3-4 second, because it will cause temperature
rise quickly and causes wear for friction flat that time passes length.
MASTER SWITCH AND OVERLOAD PROTECTIVE DEVICE
After pressing switch, machine ( soft start switch ) starts smoothly.If machine
is overload, its electron protects switch, will remind operator machine to be
overload with exceptional fluctuation. If load does not be reduced , after some
seconds of clocks, switch is closed voluntarily. Start again if remove load, machine
will again start smoothly. When start machine again is former, ensure bit may turn
freely is not blocked in drill hole. It will even burn out for that generator causes
serious infringement if this machine highest compression is higher than 260 V for
260 V. When using generator to supply power , must notice that voltage peak value
cannot be higher than 260 V.
GEAR SPEED ADJUSTMENT
H
M
L
H
LH H
M
L L
Ordinary gear speed adjustment Oil soaks money gear speed adjustment
3 files 3 files 2 files2 files
To improve the efficiency of drilling, some machines have 3 type gear speed chang-
es. In it is high to divide , high speed files ( the day files ) apply to little bit and more
soft material to rush , fast files ( M files ) apply to in bit and more hard material; The
files of low speed ( L files ) apply to big bit and hard material.。
Machine turns under stoping the state that turns or stops soon to move group Niu
change files.
Machine must want to shift gear to position when shifting gear , if occur main shaft
after start,it does not turn or have tooth sound to explain that files position does
not hang to position , must close switch at once, and turn again move knob to the
position that needs files at the same time round trip turns main shaft ( hang files
easily ), have obvious put into gear to block until position.
Must close mains switch at once, round trip turns mainshaft to at the same time
turn to move knob. Machine is operating at full speed, load or card please don't
change files when living.

7 8
Fault Reason The method of removing
Generator
does
not
turn
Power source is obstructed ,
or contacts to loosen to fall
Carbon brush blocks ,
take off open commutator
After the protector movement of
leakage of electricity, do not reset
The protector damage of
leakage of electricity
Bit life has arrived
Feed pressure is too low
Bit knife first surface is pasted
by thin bits
Rotational speed is too high
It is slippery to cut thick reinforcing
bar to hit
In processing hole, amass bits
Current does not be obeied , leakage
or have no reflux
Bit sharp degree reduces
The leather or broken bits piece of
reinforcing bar blocks , is geting into
core between bit or between bit and
hole wall, frame fixes , is not firm , it is
exceptional to produce displacement
frame pillar and the gap of sliding
sleeve.
Stop machine , turn bit around spanner, or pull out bit
to knock broken get into heart to fix the frame
adjustment gap of sliding sleeve again.
Drill hole
is too
slow
Bit
blocks
Bit wall
wear is
rapid
Water set
leakage
Resume power source , inspect all joints and tighten
New installation carbon brush
Press reset button to start generator again
Change the protector of leakage of electricity
Change bit
Increase feed pressure
Clean bit, increase hydraulic pressure
Switch the files position of low speed
Feed pressure reduces is little after,will cross reinforcing
bar increase pressure again
Put in order hole bottom. Pressurization
Inspect into the valve of water polo , inspect current
Using fire-resistant brick or emery wheel open edge again
Main shaft not just
Bit not just
Reinforcing bar or thin bits can not
remove hole outside
The skeleton wear or ageing of sealing
ring
Repair or change main shaft
Change bit
Improvement current, take out bit , clean hole
Change skeleton sealing ring
COMMON FAULT AND THE METHOD OF REMOVING
If water escapes from the overflow hole on the water connection ring, the rotary shaft seals
must be replace immediately. This should only be done in an authorized specialist workshop.
Carbon brushes
The carbon brushes should be examined for wear after about 300 hours in operation, and
replaced if necessary. As with all other work on the motor, this should only be carried out by an
electrician.
Clean the machine with a dry or moist cheaning-rag and not with a jet of water. Make sure
that no water gets into the motor or the switch box. Ensure that the ventilation slots are always
clean. Clean and greases the tool thread , too.
Oil bath gear
The gear oil should be changed after the first 300 hours of operation. Ensure that this work
is carried out in a specialist workshop, or proceed as follow: Clamp the machine vertically in the
vice. Remove the three hexagon socket screws. Take off motor and inter-mediate cover. Change
gear oil-use only original oil. The filling quantity is 300-310ml.To reassemble, proceed vice vesa
and ensure that the shim ring is on the front shaft.
MAINTENANCE AND REPAIR
ATTENTION: You must remove the main plug from the supply socket before beginning
any maintenance or repair work.
ATTENTION: if gear oil escapes, stop the machine immediately. Leakage of oil damages
the gear. Water connection
WARRANTY
We warrants all products manufactured or sold by it against defects in workmanship or
materials for period of 12 months from the date of shipment to the customer. Please contact
our factory or the authorized repair shop in your local area for replacement or repair of
defective parts.
This warranty does not cover normal wear and tear, overloading , non-compliance with the
operating instruction and intervention by unauthorized persons or the use of parts from other
companies.
※We don't warranty the situation that machine is not fixed by users and damaged.

9 1 0
No. Parts Name QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Oil seal 30 * 40 * 7
Hegonal screw M4 * 18
Water faucet 200A-EU
Water circle 911.
Spindle 911
Round head cross self-propelled screw M5 * 65
Pad M5
Pad M5
Gear box 911-S
Cylinder pin 4 * 12
Inner card 35
Bearing 6003
Hand-key pad 17 * 34 * 7
Segment 90
Spindle gear 911H-3
Hand-key pads 17 * 34 * 3.5
Curved bullet pad 90
Nut 130
Bearing 608
Cover 911 in the middle.
The assistant took 80
Class I tooth shaft 911H-2
Crescent pin 3 * 10
Class I gear 911H-1(7)
O-ring φ 31.5 * 1.8
Bearing 6000
Rotor OND-911
Bearing 608
Windscreen 911.
Round head cross self-propelled screw M4 * 65
Pad M4
Pad M4
Stator OND-915
Stator shell 911
Parameter Card 18-916(60.3 * 29.5)
Brand 40-80
Brush 911.
Bypass 1780
Carbon Brush 1780
Round head cross self-propelled screw M5 * 40
Round Head Cross Screw M4 * 6(Copper)
Round Head Cross Screw M4 * 10(Copper)
Fold proof connector M12 * 1.5
Speed switch 9/11 / 130
Round head cross self-propelled screw M4 * 20
Master, hold 911
Leakage protector PD16
Power cord 3 * 1.0 * 3.5 M
2
3
1
1
1
4
4
4
1
1
1
2
1
2
1
1
2
1
3
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
2
2
2
4
2
4
1
1
5
1
1
1
OND-911H

1 1 1 2
OND-916
No. Parts Name QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Oil seal 30 * 40 * 7
Hegonal screw M4 * 18
Water faucet 200-EU
Water circle 911.
Spindle 916
Inner card 35
Bearing 6003
Iron Circle 916-2
Hegonal screw M5 * 85(half tooth)
Pad M5
Pad M5
Sphinx 90
Segment 90
Spindle gear 916-3
Hand-key pads 17 * 34 * 3.5
Curved bullet pad 1780
Nut 130
Bearing 608
O-ring φ 31.5 * 1.8
Middle cover 916
Bearing 608
Class I gear 916-1(6)
Class I tooth axis 916-2
Crescent pin 3 * 10
Bearing 6000
Gear Box 916-L
Hegonal screw M5 * 75(half tooth)
Bearing 608
Rotor OND-916
Bearing 6001
Windscreen 916
Cross tapping screw M4 * 75
Pad M4
Stator OND-916
Pad M4
Brand 40-80
Parameter Card 18-916(60.3 * 29.5)
Stator shell 916
Curtain 19
Carbon Brush 19
Switch HY12-15
Round head cross self-propelled screw M5 * 40
Brush frame 19
Round Head Cross Screw M4 * 6 Copper
Round Head Cross Screw M4 * 10(Copper)
Top cover 916
Horizontal instrument φ 13 * 6
Leakage protector PD16
Power cord 3 * 1.0 * 3.5 M
Fold proof connector M16 * 1.5
2
3
1
1
1
1
3
1
2
4
4
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
2
1
1
1
2
2
1
4
2
2
4
1
1
1
1
1