CDN GS-6500IE User manual

IMPORTANT ─ Please make certain that persons who are to use this
equipment thoroughly read and understand this user’s manual prior to
operation
2021-8-27 (REV:01)

1
INTRODUCTION
Thank you for purchasing this Inverter Generator. Before attempting to use this product, please read this manual
thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around
you, and you can look forward to your purchase giving you longand satisfactory service.
C O N T E N T S
SAFETY INFORMATION.........................................................................................................................2
CONTROL FUNCTION ...........................................................................................................................3
PRE-OPERATION CHECK .....................................................................................................................6
OPERATION...........................................................................................................................................7
PERIODIC MAINTENANCE ..................................................................................................................11
TROUBLE SHOOTING .........................................................................................................................14
STORAGE............................................................................................................................................15
SPECIFICATION...................................................................................................................................16
WIRING DIAGRAM ...............................................................................................................................17

2
! WARNING
PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFOREOPERATING THE MATCHINE.
SAFETY INFORMATION
EXHAUST FUMES ARE POISONOUS
⚫Never operate the engine in a closed area or it may cause unconsciousness and death within a short time. Operate
the engine in a well ventilated area.
FUEL IS HIGHLY FLAMMABLE AND POISONOUS
⚫Always turn off the engine when refueling
⚫Never refuel whilesmoking or in thevicinity of an open flame.
⚫Take care not to spill any fuel on the engine or muffler when refueling.
⚫If you swallow any fuel, inhale fuel vapor, or allow any to get in your eyes, see your doctor immediately. If any fuel
spills on your skin or clothing, immediately wash with soap and water and change your clothes.
⚫When operating or transporting the machine, be sure it is kept upright. If it tilts, fuel may leak from the carburetor or
fuel tank.
ENGINE AND MUFFLER MAY BE HOT
⚫Place the machine in a place where pedestrians or children are not likely to touch the machine.
⚫Avoid placing any flammable materialsnear the exhaust outlet during operation.
⚫Keep the machine at least 1 m ( 3 ft ) from buildings or other equipment, or the engine may overheat.
⚫Avoid operating the engine with a dust cover.
⚫Be sure to carry the generator only by its carrying handle.
⚫Put the machine on the flat ground, for themachine eliminating heat freely.
ELECTRIC SHOCK PREVENTION
⚫Never operate theengine in rain or snow.
⚫Never touch the machine with wet hands or electrical shock will occur.
⚫Be sure to ground (earth) the generator.
NOTE:
Use ground (earth) lead of sufficient current capacity.
Diameter: 0.12mm (0.005 in)/ampere
EX: 10 Ampere --1.2mm (0.055 in)

3
CONNECTION NOTES
⚫Avoid connecting the generator to commercial power outlet.
⚫Avoid connecting the generator in parallel with any other generator.
CONTROL FUNCTION
(1) Spark plug
(2) Fuel tank
(3) Fuel tank cap
(4) Fuel filter
(5) Carrying handle
(6) Fuel level gauge
(7) Muffler
(8) Battery
(9) Air filter
(10) Brake lever
(11) Wheel
(12) Oil filler cap
(13) Oil drain plug
(14) Choke rod
(15) Fuel cock
(16) Engine switch
(17) AC protector 15A
(18) Australia industrial socket 30A
(19) Ground (earth) terminal
(20) AC receptacle 15A
(21) USB Output
(22) DC 12V receptacle
(23) DC protector
(24) Data display instrument
(25) Output reset
(26) Economy control switch
(27) Remote control
234 65 7
131211
108
1
9
1615
25
24
23 2022 21
17
27
1814
19
26

4
OIL WARNING SYSTEM
When the oil level falls below the lower level, the engine stops
automatically. Unless you refill with oil, the engine will not start again.
ENGINE SWITCH
The engine switch controls the ignition system.
①RUN
Ignition circuit is switched on. The engine can be started.
②STOP
Ignition circuit is switched off. The engine will not run.
③START
Starting circuit is switched on. The starter motor starts.
ECONOMY CONTROL SWITCH
When the economy control switch is turned ON, the economy control
unit control the engine speed according to the connected load. The
results are better fuel connection and less noise.
DC CIRCUIT PROTECTOR
The DC circuit protector turns off automatically when the load exceeds
the generator rated output.
CAUTION:
⚫Reduce the load to within specified generator rated output if the DC
circuit protector turn off.
OUTPUTRESET
Push reset button for continuous 2 seconds, the generator will recover
the AC output when the generator stop AC output under overload
protect.
NOTE:
Please reduce the load of generator to ensure that the total load is within
the rated power.
STOP
RUN
START
ENGINE
SWITCH
ON
OFF
ECON. SW
RESET

5
REMOTE CONTROL SWITCH
The remote control switch controls the ignition system
①
The starter motor starts.
②
The engine will not run.
BRAKE LEVER
The function of brake lever is preventing generator moving.
①Brake lever is not working, generator can move.
②Brake lever is working, generator can’t move.
FUEL COCK
The fuel cock is used to supply fuel from the tank to the carburetor.
DATA DISPLAY INSTRUMENT
Normal
Short Circuit
Over Current
Maintenance
High Volt of AC output with E1AC indicated
High Volt DC mother line with E2DC indicated
Low Volt of AC output with E1AC indicated
Low Volt of DC mother line with E2DC indicated
MCU High Temperature with E3 indicated
IGBT High Temperature with E4 indicated
Low Oil with yellow light on
FAULT Defects or Overloads with red light on
OUTPUT Normal Running with green light on
Mode Selections: V1→A1→V2→A2→VA→Total Running Time →Current Running Time
1
2
ON
OFF

6
PRE-OPERATION CHECK
NOTE:
⚫Pre-operation checks should be made each time the generator is
used.
CHECK ENGINE FUEL
⚫Make sure there is sufficient fuel in the tank.
⚫If fuel is low, refill with unleaded automotive gasoline.
⚫Be sure to use thefuel filter screen on the fuel filter neck.
⚫Recommended fuel: Unleaded gasoline.
⚫Fuel tank capacity: 18.5 L.
WARNING:
⚫Do not refill tank while engine is running or hot.
⚫Close fuel cock before refueling with fuel.
⚫Be careful not to admit dust, dirt, water or other foreign objects into
fuel.
⚫Do not fill above the top of the fuel filter or it may overflow when the
fuel heats up later and expands.
⚫Wipe off spilt fuel thoroughly before starting engine.
⚫Keep openflames away.
CHECK ENGINE OIL
Make sure the engine oil is at the upper level of the oil filler hole. Add oil
as necessary.
⚫Remove oil filler cap and check the engine oil level.
⚫If oil level is below the lower level line, refill with suitable oil to upper
level line. Do not screw in the oil filler cap when checking oil level.
⚫Change oil if contaminated.
Oil capacity: 1.1 L
⚫Recommended engine oil:
API Service SJ
32¡ã
F F
80¡ã
25¡ã
CC
0¡ã
or 10W-30
SAE #30
or 10W-40
SAE #20
or 10W-30
or 10W-40or 10W-40
or 10W-30
SAE 10W
UPPER
LEVEL

7
GROUND (Earth)
Make sure to ground (earth) the generator.
CONNET BATTERY
⚫Loosen the screw and removethe battery cover.
⚫Clamp the red wire to the positive (+) terminal and the black wire
to the negative (-) terminal of the battery. Do not reverse these
positions.
⚫Be sure the battery is installed on thebattery mount tray securely.
⚫Install the cover andtighten the screw.
NOTE:
⚫Recommended battery: 12V18AH.
OPERATION
NOTE:
⚫The generator has been shipped without engine oil. Fill with oil or it
will not start.
⚫Do not tilt the generator when adding engine oil. This could result in
overfilling and damage to the engine.
STARTING THE ENGINE
NOTE:
⚫Before starting the engine, do not connect the electric apparatus.
A Electric start
1. Turn the fuel cock lever to the ON position.
2. Pull out choke rod to the CHOKE position.
3. Turn the engine switch to the START position.
START
ENGINE
SWITCH
ON
CHOKE ROD
CHOKE

8
4. Turn the engine switch to the RUN position.
5. Push choke rod to the RUN position.
6. Warm up the engine without a load for a few minutes.
B Remote start
1. Please make sure the fuel shutoff valve to the ON position, the
choke rod to the RUN position, the engine switch to the RUN
position.
2. Press the button on the remote control (key fob) twice.
3. Please wait 10 seconds and repeat again if itcouldn’t start.
4. Warm up the engine without a load for a few minutes.
CAUTION:
⚫Make sure there are enough fuel inside the generator tank.
⚫Make sure generator battery fully be charged and at least charged
each two months
USING ELECTRIC POWER
1. AC APPLICATION
(a) Check the AC pilot lamp for proper voltage.
(b) Turn off the switch(es) of the electrical appliance(s) before
connecting to the generator.
(c) Insert the plug(s) of the electrical appliance(s) into the receptacle.
CAUTION:
⚫Be sure the electric apparatus is turned off before pluggingin.
⚫Be sure the total load is within generator rated output.
⚫Be sure the socket load current is within socket rated current.
⚫The economy control switch must be turned to OFF when using
electric devices that require a large starting current, such as a
compressor or a submergible pump.
RUN
ENGINE
SWITCH
RUN
ENGINE
SWITCH
OFF
ECON. SW
CHOKE ROD
RUN

9
2．OVERLOAD INDICATOR LIGHT
The overload indicator light flickers when an overload of a connected
electrical device is detected. This situation shall not be kept for a long
time and it just needs to decrease the loads to its normal range and
the overload indicator light will go off.
When the load is detected to exceed the maximum power or the AC
output voltage is reduced, the overload indicator light will come on
and the electronic breaker will then activate, stopping power to the
generation in order to protect the generator and any connected
electric devices. The output pilot light (Green) will be off, the overload
indicator light will turn RED. It is needed to process as follows,
(a) Turn off any connected electric devices
(b) Reduce the total wattage of connected electric.
(c) Check for blockages in the cooling air inlet, muffler air
exhaust pipe opening and the control unit.
(d) After inspection, press the reset button to restore the power
supply of the generator.
CAUTION:
⚫The generator AC output automatically resets when the engine is stopped and then restarted.
⚫The overload indicator light may come on for a few seconds at first when using electric devices that require a large
starting current, such as a compressor or a submergible pump. However, this is not a malfunction.
3. DC APPLICATION (option)
This usage is applicable to 12V battery charging only.
(a) Charging instruction for battery
⚫Disconnect the leads for the battery.
⚫Make the battery fluid filler cap loose fully.
⚫Fill distilled water to the upper limit, if the battery fluid is low level.
⚫Measure the specific gravity for the battery fluid by using the
hydrometer, and calculate the charging time in according with the
table shown on right side.
⚫The specific gravity for the fully charged battery shall be within 1.26
to 1.28. It is recommended to confirm every an hour.
3
2
1
C
Specific gravity 20¡ã
3. 47AH 20HR
2. 35AH 20HR
1. 30AH 20HR
Battery capacity
chargong time Hr 810
4620
1.06
1.14
1.10
1.22
1.18
1.26
1.30
Aim for specific gravity and charging time
RESET

10
(b) Connect between the DC output socket and the battery terminals
using the charging leads. The leads shall be connected making
sure of the (+) and (-) polarity.
(c) The DC circuit protector is to be set to ON after confirming the
connection, if the protector is in OFF position.
CAUTION:
⚫Be sure the economy control switch is turned off while charging the battery.
STOPPING THE ENGINE
1. Turn off the power switch of the electric apparatus or disconnect any
electric devices.
2. Turn the engine switch to STOP position.
Click remoteswitch to the position.
3. Turn the fuel cock lever to OFF.
.
CAUTION:
⚫Place the engine switch in the STOP position if the generator set is
not used for a long time.
If it is placed in the RUN position, the remote control module is in
the state of receiving signal, which will consume the battery power,
and the battery needs to be charged regularly.
STOP
ENGINE
SWITCH
OFF

11
PERIODIC MAINTENANCE
MAINTENANCECHART
Item
Remarks
Pre-operation
check
(daily)
Initial
1 months
or 20 Hr
Every
3 months
or 50Hr
Every
6 months
or 100Hr
Every
12 months
or 300Hr
Spark
Plug
Check condition adjust gap and
clean. Replace if necessary.
⚫
Engine
Oil
Check oil level
⚫
Replace
⚫
⚫
Air Filter
Clean. Replace if necessary.
⚫
Fuel Filter
Clean fuel cock filter. Replace if
necessary
⚫
Choke
Check choke operation
⚫
Valve
Clearance
Check and adjust when engine
is cold.
⚫
Fuel Line
Check fuel hose for crack or
damage. Replace if necessary.
⚫
Exhaust
System
Check for leakage. Retighten or
replace gasket if necessary
⚫
Check muffler screen.
Clean / replace if necessary.
⚫
Carburetor
Check choke operation
⚫
Cooling
system
Check fan damage.
⚫
Starting
system
Check recoil starter operation.
⚫
Idle speed
Check and adjust engine idle speed
⚫
Fittings /
Fasteners
Check all fittings and fasteners
correct if necessary.
⚫
Crankcase
breather
Check breather hose for cracks or
damage. Replace if necessary
⚫
Generator
Check the pilot light comes on
⚫
Regular maintenance is most important for the best performance and safe operation.

12
ENGINE OIL REPLACEMENT
1. Place the machine on a level surface and warm up the engine for
several minutes. Then stop the engine and turn the fuel cock knob
to OFF.Turn the fuel tank cap air vent knob clockwise.
2. Loosen the screw andremove the cover.
3. Remove the oil filler cap
4. Place an oil pan under the engine. Tilt the generator to drain the oil
completely
5. Replace the generator on a level surface.
6. Add engine oil to the upper level.
7. Install the oil filler cap
8. Install the cover and tighten the screw
⚫Recommended engine oil: 1.1 L.
API Service SJ
CAUTION:
⚫Be sure no foreign material enters the crankcase.
⚫Do not tilt the generator when adding engine oil. This could result in
overfilling and damage to the engine
⚫Clean the oil filter every other 100hr.
AIR FILTER
Maintaining an air cleaner in proper condition is very important. Dirt
induced through improperly installed, improperly serviced, or inadequate
elements damages and wears out engines. Keep the element always
clean.
1. Remove the cover.
2. Remove the air filter cover and element.
3. Wash the element in solvent and dry.
4. Oil the element and squeeze out excess oil. The element should be
wet but notdripping.
5. Insert the element into the air filter.
6. Install the cover
UPPER
LEVEL
32¡ã
F F
80¡ã
25¡ã
CC
0¡ã
or 10W-30
SAE #30
or 10W-40
SAE #20
or 10W-30
or 10W-40or 10W-40
or 10W-30
SAE 10W

13
CAUTION:
The engine should never run without the element; excessive piston
and/or cylinder wear may result.
CLEANING AND ADJUSTING SPARK PLUG
1. Remove the cover.
2. Check for discoloration and remove the carbon.
3. Check the spark plug type and gap.
4. Install the spark plug.
5. Install the cover
FUEL TANK FILTER
1. Remove the fuel tank cap and filter.
2. Clean the filter with solvent. If damaged, replace.
3. Wipe the filter and insert it.
! WARNING
⚫Be sure the tank cap is tightened securely.
MUFFLER SCREEN
! WARNING
⚫The engine and muffler will be very hot after the engine has been
run.
⚫Avoid touching the engine and muffler while they are still hot with
any part of your body or clothing during inspection or repair.
1. Remove the cover.
2. Remove the muffler screen.
Standard electrode color: Tan Color
Standard Spark Plug: F6RTC (TOUCH)
Spark Plug Gap: 0.6-0.7 mm (0.024-0.028 in)

14
3. Use the flathead screw driver to pry the spark arrester out from the
muffler
4. Remove the carbon deposits on the muffler screen and spark
arrester using a wire brush.
5. Install the muffler screen.
6. Install the cover
TROUBLE SHOOTING
Engine won’t start
1. Fuel systems
No fuel supplied to combustion chamber.
⚫No fuel in tank….Supply fuel.
⚫Fuel in tank….Fuel tank cap air vent knob to ON, fuel cock knob to ON.
⚫Clogged fuel line….Clean fuel line.
⚫clogged carburetor….Clean carburetor.
2．Engine oil system
Insufficient
⚫Oil level is low….Add engine oil.
3. Electrical systems
Poor spark
⚫Spark plug dirty with carbon or wet….Remove carbon or wipe spark plug dry.
⚫Faulty ignition system….Consult dealer.
4. Compression insufficient
⚫Worn out piston and cylinder….Consult dealer.
Generator won’t produce power
Safety device (AC) to OFF …Stop theengine, then restart.
Safety device (DC) to OFF …Press to reset the DC protector

15
STORAGE
Long term storage of your machine will requiresome preventive procedures to guard against deterioration.
DRAIN THE FUEL
1. Remove the fuel tank cap, drain the fuel from the fuel tank
2. Remove the cover, drain fuel fromthe carburetor by looseningthe drain screw.
ENGINE
1. Remove the spark plug, pour in about one tablespoon of SAE 10W30 or 20W40 motor oil into the spark plug hole
and reinstall the spark plug.
2. Use the recoil starter to turn the engine over several times (with ignition off).
3. pull the recoil starter until you feel compression.
4. Stop pulling.
5. Clean exterior of the generator andapply arustinhibitor.
6. Store the generator in a dry, well-ventilated place, with thecover place over it.
7. The generator must remain in a vertical position.

16
SPECIFICATION
MODEL
XYG6500iE
GENERATOR
Type
Inverter Generator
AC Voltage
240V
50Hz
Max. Output
6.6 kW
Rated Output
6.0 kW
Power Factor
1.0
DC Output
12V / 5.0A 5V/3.1A
ENGINE
Model
XY188F-1
Type
Air-cooled, 4 cycle, OHV, Gasoline Engine
Bore×Stroke mm×mm
88×64
Displacement
389cc
Max. Output
7.5kW / 3600rpm
Fuel
Regular Automobile Gasoline
Fuel tank Capacity
18.5 liters
Rated Continuous Operation
4h30min（100% Load）
Lubricatingoil
SAE 10W30
Lubricatingoil Capacity
1.1 liter
Starting System
Electric Starter / Remote starter
Ignition system
C.D.I.
Spark Plug: Type
F6RTC
DIMENSION
Net dimension L×W×H
750×537×630
Overall dimension L×W×H
800×590×670
Net Weight
89 kg
Dry Weight
101 kg
⚫Specifications subject to change without prior notice.

17
WIRING DIAGRAM
240V
Y/G
R
BL
AC OUTPUT
BL
BL
BL
BL
BL
BL
W
W
INVERTER
UNIT
R
PI
BL
BR
GR
P
W
O
R
R
SUB
WINDING
MAIN
WINDING
M
Y
O PI Bu
IGNITION
WINDING
OIL SENSOR
DC
WINDING
DC
WINDING
Bu
Bu
Bu
Bu
SPARK PLUG
SPRING WINDING
BATTERY
START MOTOR
12
3
45
CONTROL PANEL BLOCK
GENERATOR BLOCK
ENGINE BLOCK
ELE VALVE
ELECTRIC MAGNET
ELECTRIC LOCK
GROUND
TERMINAL
BL Bu BL/W W G
IGNITION
CONTROLLER
ECON. SWITCH
STEPPER MOTOR ASSY.
GRAY
BLACK/WHITE
PI Gr PINK
BL/W
ORANGE
YELLOW O
Y
BL
Bu
BLACK
BLUE
BROWN
RED
Br
R
W WHITE
G GREEN
P PURPLE
W
BL P
W
IGNITION COIL
BL O
RY/G
R
BL
P
W
Gr
R
BL
Bu
BL
FUSE 5A
O Y W R BL
O
R
Y
W
BL
Bu
RW
REMOTE
UNIT
RECTIFIER
DC 12V OUTPUT
Bu
Bu
Bu
Bu
Bu
BL
FUSE 15A
R
DC PROTECTOR 6A
YELLOW/GREENY/G
DC5V OUTPUT
Bu OUTPUT RESET
U-I-P-Hz-T
R
Y/G
PROTECTOR
15A PROTECTOR 15A