Chicago Electric 42564 User manual

18V CORDLESS
DRILL / DRIVER HAMMER
ASSEMBLY AND OPERATING
INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at http://www.harborfreight.com
Copyright © 2000 by Harbor Freight Tools. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or
form without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-
42564

Page 2SKU 42564
Specifications
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Save This Manual
You will need the manual for the safety warnings and precautions, assembly instructions,
operating and maintenance procedures, parts list and diagram. Keep your invoice with this
manual. Write the invoice number on the inside of the front cover. Keep the manual and
invoice in a safe and dry place for future reference.
Safety Warnings and Precautions
WARNING: When using tool, basic safety precautions should always be followed to reduce
the risk of personal injury and damage to equipment.
Read all instructions before using this tool!
1. Keep work area clean. Cluttered areas invite injuries.
2. Observe work area conditions. Do not use machines or power tools in damp or wet
locations. Don’t expose to rain. Keep work area well lighted. Do not use electrically
powered tools in the presence of flammable gases or liquids.
3. Keep children away. Children must never be allowed in the work area. Do not let
them handle machines, tools, or extension cords.
4. Store idle equipment. When not in use, tools must be stored in a dry location to
inhibit rust. Always lock up tools and keep out of reach of children.
5. Do not force tool. It will do the job better and more safely at the rate for which it was
intended. Do not use inappropriate attachments in an attempt to exceed the tool
capacity.

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6. Dress properly. Do not wear loose clothing or jewelry as they can be caught in
moving parts. Protective, electrically non-conductive clothes and non-skid footwear
are recommended when working. Wear restrictive hair covering to contain long hair.
7. Use eye and ear protection. Always wear ANSI approved impact safety goggles.
Wear a full face shield if you are producing metal filings or wood chips. Wear an ANSI
approved dust mask or respirator when working around metal, wood, and chemical
dusts and mists.
8. Do not overreach. Keep proper footing and balance at all times. Do not reach over or
across running machines.
Disconnect power. Unplug charger when not in use.
Avoid unintentional starting. Be sure the switch is in the Off position when not
in use and before plugging in. Do not carry any tool with your finger on the trigger,
whether it is plugged in or not.
Stay alert. Watch what you are doing, use common sense. Do not operate any tool
when you are tired.
Check for damaged parts. Before using any tool, any part that appears damaged
should be carefully checked to determine that it will operate properly and perform its
intended function. Check for alignment and binding of moving parts; any broken parts
or mounting fixtures; and any other condition that may affect proper operation. Any
part that is damaged should be properly repaired or replaced by a qualified technician.
Do not use the tool if any switch does not turn On and Off properly.
Replacement parts and accessories. When servicing, use only identical
replacement parts. Use of any other parts will void the warranty. Only use accessories
intended for use with this tool. Approved accessories are available from Harbor Freight
Tools.
Do not operate tool if under the influence of alcohol or drugs. Read warning
labels on prescriptions to determine if your judgment or reflexes are impaired while
taking drugs. If there is any doubt, do not operate the tool.
9.
10.
11.
12.
13.
14.
Warning: The warnings, cautions, and instructions discussed in this instruction manual can-
not cover all possible conditions and situations that may occur. It must be understood by the
operator that common sense and caution are factors which cannot be built into this product,
but must be supplied by the operator.
People with pacemakers should consult their physician(s) before use. Electromagnetic
fields in close proximity to heart pacemaker could cause pacemaker interference or
pacemaker failure. In addition, people with pacemakers should:
• Avoid operating alone.
• Don’t use with power switch locked on.
• Properly maintain and inspect to avoid electrical shock.
• Any power cord must be properly grounded. Ground Fault Circuit Interrupter (GFCI)
should also be implemented – it prevents sustained electrical shock.
15.
07g

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Unpacking
When unpacking, check to make sure that all parts are included. Refer to the Specifications
table and the Parts List. If any parts are missing or broken, please call Harbor Freight Tools
at the number on the cover of this manual as soon as possible.
Battery Precautions
1. Read all instructions and warnings on the battery before charging the battery.
2. To avoid accidents, charge the supplied battery only. Do not use a different charger
with this battery.
3. Do not expose the battery to rain or wet conditions.
4. To avoid damage of cable and plug, never pull the cable to disconnect the charger.
5. Do not use the charger if the cable or plug are damaged.
6. Repairs should be carried out by experts only.
7. Do not touch the battery poles with any conductive source.
8. Do not store the battery in a box with other metal objects.
9. Do not throw the battery in a fire.
Charging Battery
The Battery (21) does not come charged from the factory. Charge before using. (Refer to
top photo on next page.) Charging room temperature: 500 F - 1040F.
1. Plug the Battery Charger (A) into an electrical outlet.
Drill / Driver Hammer
Battery Charger
Battery
Accessory Bits
Ni-Cd BATTERY
MUST BE
RECYCLED OR
DISPOSED OF
REV 10/03
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities, contains chemicals known [to the State of California] to cause cancer,
birth defects or other reproductive harm. Some examples of these chemicals are:Lead
from lead-based paints Crystalline silica from bricks and cement or other masonry products
Arsenic and chromium from chemically treated lumberYour risk from these exposures
varies, depending on how often you do this type of work. To reduce your exposure to these
chemicals: work in a well ventilated area, and work with approved safety equipment, such as
those dust masks that are specially designed to filter out microscopic particles. (California
07g

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2. Insert the battery (21) into the Battery Charger (A). The battery can only insert one
way.
3. Press the Set button (B) to begin charging.
Verify that the red charging indicator light (C) comes on. If it does not come on, check
the power connection or try a different wall outlet. Charge the new battery initially for
only five hours. Subsequent charging can be done in one hour.
When battery is full, the charger will automatically shut off. Charging light will turn off.
Note: Damage to the battery can occur if it is overcharged, or charged
(stored) in high temperature (i.e., placed under the sun).
4. After charging, unplug the Battery Charger from the electrical outlet.
5. Insert Battery (21) into the receptacle at the handle-bottom of the drill.
6. Secure the lock-spring clasps to each side of the handle.
Note: the operation time of a new battery will ramp up as it is properly
used and recharged (minimum of five recharges).
If charging more than one battery, allow the Battery Charger to cool down
before reusing.
Operation
Inserting and Removing Drill and Screw Bits
The cordless drill is equipped with a keyless chuck. Follow these steps to insert bit.
1. Set the Forward/Reverse Lever (15) to the center (locked) position. (See photo on the
next page.)
2. Hold the Chuck Sleeve firmly while turning the Chuck (17) counterclockwise until the
opening is large enough to accept the drill bit or screw driver bit.
3. Insert bit and turn Chuck (17) clockwise until it is locked on the bit.
4. Reverse procedures to remove a bit.
Battery (21)
Battery Charger (A)
Set Button (B)
Charging Indicator (C)

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Drill Torque Selector
The Torque Selector dial is indicated by the number 1 through 15; Lowest torque: position
#1. Highest torque: position #15.
For example, position #1 (low torque) is appropriate for driving screws into wood without
stripping the screw, but would not provide enough torque for drilling. Position #6 and up
(high torque) are appropriate for drilling.
Drill Operation
1. Insert drill or screw bit in chuck (17) and tighten with the Chuck Sleeve.
2. Press the Forward/Reverse Switch (15) to correct position for the current job.
Right position : drill or fasten (clockwise).
Left position : removing fasteners or freeing bits (counterclockwise).
Center: trigger Switch locked.
3. Set the two-position Variable Speed Switch (11) for the desired speed.
4. Set the Torque Selector to the desired position.
5. Set the Gear Box (14) for normal drilling or hammer (impact) drilling.
The impact drill setting (indicated by a hammer symbol) is typically used for drilling
cement or other hard and brittle materials.
6. Press (and hold) the Switch (16) to turn drill On.
Torque Selector
Drill Bit
Chuck (17)
Variable Speed Switch (11)
Screwdriver Bit (18)
Chuck Sleeve
Clutch (19)
Gear Box (14)
Torque Selector
Switch (16)
Forward / Reverse Switch (15)
Battery (21)
Lock Spring Release

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This Switch varies the speed depending on how far in it is pressed.
Avoid overloading the drill. Always use sharpened drill bits. Do not apply excessive pressure to the drill
while drilling. If the drill speed drops abnormally, decrease pressure immediately. If the bit stops abruptly, or
the bit becomes stuck, release trigger Switch at once.
Maintenance
1. Keep tools clean by wiping with a damp cloth.
2. Store tools in carrying case when not using, avoiding high temperature storage area.
3. Note: Always switch to a fresh battery when tool performance begins to diminish. Severe heat
is most destructive to a battery; the more heat generated, the faster the battery loses power. A battery
that gets too hot can be permanently damaged. Never over-discharge a battery by using the tool even
after tool performance is decreasing. Never attempt to discharge a tool’s battery by continuing to pull
the tool trigger. When tool performance begins to diminish, stop the tool, re-charge the battery
and use the fresh battery for optimal performance.
4. Recharge battery periodically when not in use.
5. Using a rag and light oil, wipe drill bits and other steel parts to keep them from rusting.
Parts List
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2 retpadA 1
3 2#gnisuoH 1
4 rotaidaR 1
5 SOM 1
6 wercS 1
7 tekcarB 1
8 revoCpoT 1
9 rotoM 1
01 revoCrotoM 1
11 hctiwSdeepSelbairaV 1
21 raeGgniR 1
31 gnirpS 1
41 xoBraeG 1
51 hctiwSesreveR/drawroF 1
61 hctiwS 1
71 kcuhC 1
81 tiBrevirdwercS 2
91 hctulC 1
02 kcolBtcapmI 1
12 yrettaB 1
22 regrahCyrettaB 1
REV 10/03

Page 8SKU 42564
Assembly Drawing
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A
REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTA-
TION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO
THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE
MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR
REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS
THERETO.
Battery Charger (#22) - not shown