Chikusui Canycom CM 221 User manual

CHIKUSUI CANYCOM, INC.
90-1 Fukumasu, Yoshii-machi,
Ukiha gun, Fukuoka, Japan 839-1396
Tel. [phone] Fax.[phone]
Ride on Brushcutter
CM 221
OPERATOR'S MANUAL
September 2003, 5316 5201 000
Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference for you and for all those who operate and
maintain this machine.

Contents
1. Introduction 1
1.1 Purpose of This Manual ............................................... 1
1.2 Structure of This Manual .............................................. 1
1.3 Warning Labels Attached to This Machine .......................... 2
2. Warranty and After-sales Service 4
3. Rules for Safe Operation and Maintenance 5
4. Component Names and Locations 10
6. Operation 14
6.1 Preparation Before Operation ....................................... 14
6.1.1 Adding Fuel ........................................................... 14
6.1.2 Checking Engine Oil Level and Adding Oil ............................... 15
6.1.3 Checking HST Oil Level and Adding Oil .................................. 16
6.1.4 Adjustment of Steering Wheel Height .................................... 16
6.2 Staring ................................................................. 17
6.3 Operation Procedure ................................................ 19
5. Product Specifications 12
5.1 Specifications of This Product ....................................... 12
5.2 Details of Tool Bag .................................................... 13

7. Maintenance 25
7.1 Periodic Inspection Table ............................................ 25
7.2 Fuel / Grease / Lubricant / Fluid Chart ............................. 28
7.3 Consumable (Replacement Parts) Chart ......................... 29
7.4 Adding Oil ............................................................. 30
7.4.1 Engine Oil ............................................................ 30
7.4.2 Transmission Oil ....................................................... 31
7.4.3 HST Oil ............................................................... 32
7.4.4 Cutter Blade Case ..................................................... 33
7.5 Lubrication and Greasing ............................................ 34
7.6 Adding Water (Battery Fluid) ........................................ 35
7.7 Cleaning ............................................................... 36
7.7.1 Air Cleaner Element ................................................... 36
7.7.2 Ignition Plug ........................................................... 36
7.7.3 Rotating Screen ....................................................... 37
7.8 Adjustments ........................................................... 37
7.8.1 Running V-belt ........................................................ 37
7.8.2 Blade Rotary V-belt ................................................... 38
7.8.3 Rotary Stopper ........................................................ 39
7.8.4 Brake Pedal ........................................................... 39
7.8.5 HST Pedal ............................................................ 39
7.8.6 Tire Pressure .......................................................... 40
7.9 Replacement .......................................................... 40
7.9.1 Oil Filter .............................................................. 40
7.9.2 Fuel Pipe, HST Oil Tank Connection Hose ............................... 40
7.9.3 Cutter Blade .......................................................... 40
7.10 Maintenance After Use ............................................. 41
6.4 Stopping Procedure.....................................................20
6.5 How to Avoid Slippage of Rear Wheels................................ 21
6.6 How to Operate Blade...................................................22
6.7 How to Transport the Machine in Case of Emergency ... .. .. .. .. .. .. 24

9. Troubleshooting 44
10. Transporting This Vehicle 47
10.1 Driving ................................................................ 47
10.2 Lifting ................................................................. 47
< Guarantee Certificate >
Attached to the end of this manual.
* Receive the guarantee certificate together with a receipt after you have
received instructions for handing this machine.
< Appendix >
"Instruction manual for engine"
* Be sure to read it together with this manual.
8. Storage (Long-term Storage) 42
8.1 Vehicle Body .......................................................... 42
8.2 Battery ................................................................. 42
8.3 Engine ................................................................. 43
8.3.1 Cleaning of Air Cleaner Element ........................................ 43
8.3.2 Replacing Engine Oil .................................................. 43

Notice to Users and Maintenance Personnel
Thank you for purchasing this machine.
Always be sure to read and understand this manual thoroughly before using
your machine. This will enable you to use it correctly.
The machine can be very dangerous if the safety precautions in this
manual and on the labels attached to this machine are not followed.
Always follow the instructions and safety precautions or serious injury
or death could result.
This machine is a work vehicle for mowing.
Do not use it for other purposes. Any other use could be dangerous.
Also driving this machine on a public road or a road regarded as a
public road may be illegal.
Do not modify this machine. Also do not remove the safety cover of the
body before running. A serious accident could result.
Warning Words Used in This Manual
To indicate the level of danger (or the degree of the failure), the following four signal words are
used to identify the safety messages in this manual. Their meanings are as follows:
Signal word Meaning
Indicates an imminently hazardous situation which, if not avoided by
following these instructions and precautions, will result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided by
following these instructions and precautions, could result in death or
serious injury.
Indicates a potentially hazadous situation which, if not avoided by
following these instructions and precautions, may result in minor or
moderate injury.
This word is used for precautions that are recommanded or to
emphasize the importance of information.

Introduction
– 1 –
1. Introduction
1.1 Purpose of This Manual
The purpose of this manual is to provide detailed information needed for the safe and
effective use of this machine to those who operate or maintain the machine.
1.2 Structure of This Manual
This manual contains the following chapters.
1. Introduction
This section explains the purpose and structure of the manual and the warnings used in the
manual. It also describes the warning labels attached to the machine.
2. Warranty and After-service
This section covers items related to the warranty and after- service for this machine.
3. Rules for Safe Operation and Maintenance
This section covers general safety items that must be followed when operating or using this
machine.
4. Component Names and Locations
This section explains the names and functions of the parts of the machine.
5. Product Specification
This section gives the specifications of this machine. It also gives details about the tool bag.
6. Operation
This section explains the preparations before operating the machine, the order of operation,
and the method of operation.
7. Maintenance
This section gives information about periodic inspection, use of coolant, lubricants, and grease,
and cleaning, replacing, adjusting, and maintenance of the machine after use.
8. Storage (Long-term Storage)
This section gives information about storage (long-term storage) of the machine.
9. Troubleshooting
This section describes the action to take if any problem occurs.
10. Transporting Machine
This section explains the methods and precautions when transporting the machine.

Introduction
– 2 –
1.3 Warning Labels Attached to This Machine
To indicate the level of danger (or the degree of the failure), the following four signal words are
used to identify the safety messages in this manual. Their meanings are as follows.
5316M 0103 010
Replace these labels immediately if they have been removed, fallen off, or have become
illegible. Use the part numbers on the label to order replacement labels from dealer.

– 3 –
Introduction
5316M 0103 020

– 4 –
2. Warranty and After-sales Service
Warranty
Chikusui Canycom, Inc. provides a warranty to you through their local dealers. Consult your local
dealer regarding the details of warranty.
After-sales Service
Please contact your Canycom distributor from whom you purchased your machine or our Service
Center regarding service orders or any questions or problems that may arise when using the Ride
on Brushcutter.
Please refer to the product model that you own or use and the product serial number specified on
the model label (See illustration below for location of the label).
It will be useful to know the name of the manufacture of the engine installed in your machine, as
well as the engine model.
Those are listed in chapter 5 of this manual "Specifications".
< Location of Model Label > < Model Label >
Location of model label
Warranty and After-sales Service
CM221 Product model
Serial number
Availability of Repair Parts
Repair parts for this product will be available for seven years after manufacturing of this machine
is discontinued.
5313M-2000-000

– 5 –
Rules for Safe Operation and Work
3. Rules for Safe Operation and Work
This chapter shows the general safety precautions to be observed during driving or operation.
Try to carry out driving or operation safely by being sure to follow the safety instructions in other chap-
ters as well.
Safety Precautions Before Operation
CM1-001
A1-001
CM1-003
Protective Clothing
Wear clothes suitable for the operation of heavy equipment.
Protective footwear, long pants, and long-sleeved shirts are
recommended.
Pre-work Check
Perform the daily pre-operation check before starting the
machine.
Repair or replace damaged parts before starting the
machine.
Fuel Handling
Do not handle fuel or grease, service the engine, or
recharge the battery while smoking or when near an open
flame.
Do Not Carry Passengers on This
Machine
The seating capacity of this machine is only one for the
operator. It is extremely dangerous to drive this machine
with a fellow passenger or passengers on it, because
movements of the center of gravity, etc. occur. Never allow
a person or persons other than the operator to ride on the
machine.
CM1-002