Chikusui Canycom CM 221 User manual

CHIKUSUI CANYCOM, INC.
90-1 Fukumasu, Yoshii-machi,
Ukiha gun, Fukuoka, Japan 839-1396
Tel. [phone] Fax.[phone]
Ride on Brushcutter
CM 221
OPERATOR'S MANUAL
September 2003, 5316 5201 000
Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference for you and for all those who operate and
maintain this machine.

Contents
1. Introduction 1
1.1 Purpose of This Manual ............................................... 1
1.2 Structure of This Manual .............................................. 1
1.3 Warning Labels Attached to This Machine .......................... 2
2. Warranty and After-sales Service 4
3. Rules for Safe Operation and Maintenance 5
4. Component Names and Locations 10
6. Operation 14
6.1 Preparation Before Operation ....................................... 14
6.1.1 Adding Fuel ........................................................... 14
6.1.2 Checking Engine Oil Level and Adding Oil ............................... 15
6.1.3 Checking HST Oil Level and Adding Oil .................................. 16
6.1.4 Adjustment of Steering Wheel Height .................................... 16
6.2 Staring ................................................................. 17
6.3 Operation Procedure ................................................ 19
5. Product Specifications 12
5.1 Specifications of This Product ....................................... 12
5.2 Details of Tool Bag .................................................... 13

7. Maintenance 25
7.1 Periodic Inspection Table ............................................ 25
7.2 Fuel / Grease / Lubricant / Fluid Chart ............................. 28
7.3 Consumable (Replacement Parts) Chart ......................... 29
7.4 Adding Oil ............................................................. 30
7.4.1 Engine Oil ............................................................ 30
7.4.2 Transmission Oil ....................................................... 31
7.4.3 HST Oil ............................................................... 32
7.4.4 Cutter Blade Case ..................................................... 33
7.5 Lubrication and Greasing ............................................ 34
7.6 Adding Water (Battery Fluid) ........................................ 35
7.7 Cleaning ............................................................... 36
7.7.1 Air Cleaner Element ................................................... 36
7.7.2 Ignition Plug ........................................................... 36
7.7.3 Rotating Screen ....................................................... 37
7.8 Adjustments ........................................................... 37
7.8.1 Running V-belt ........................................................ 37
7.8.2 Blade Rotary V-belt ................................................... 38
7.8.3 Rotary Stopper ........................................................ 39
7.8.4 Brake Pedal ........................................................... 39
7.8.5 HST Pedal ............................................................ 39
7.8.6 Tire Pressure .......................................................... 40
7.9 Replacement .......................................................... 40
7.9.1 Oil Filter .............................................................. 40
7.9.2 Fuel Pipe, HST Oil Tank Connection Hose ............................... 40
7.9.3 Cutter Blade .......................................................... 40
7.10 Maintenance After Use ............................................. 41
6.4 Stopping Procedure.....................................................20
6.5 How to Avoid Slippage of Rear Wheels................................ 21
6.6 How to Operate Blade...................................................22
6.7 How to Transport the Machine in Case of Emergency ... .. .. .. .. .. .. 24

9. Troubleshooting 44
10. Transporting This Vehicle 47
10.1 Driving ................................................................ 47
10.2 Lifting ................................................................. 47
< Guarantee Certificate >
Attached to the end of this manual.
* Receive the guarantee certificate together with a receipt after you have
received instructions for handing this machine.
< Appendix >
"Instruction manual for engine"
* Be sure to read it together with this manual.
8. Storage (Long-term Storage) 42
8.1 Vehicle Body .......................................................... 42
8.2 Battery ................................................................. 42
8.3 Engine ................................................................. 43
8.3.1 Cleaning of Air Cleaner Element ........................................ 43
8.3.2 Replacing Engine Oil .................................................. 43

Notice to Users and Maintenance Personnel
Thank you for purchasing this machine.
Always be sure to read and understand this manual thoroughly before using
your machine. This will enable you to use it correctly.
The machine can be very dangerous if the safety precautions in this
manual and on the labels attached to this machine are not followed.
Always follow the instructions and safety precautions or serious injury
or death could result.
This machine is a work vehicle for mowing.
Do not use it for other purposes. Any other use could be dangerous.
Also driving this machine on a public road or a road regarded as a
public road may be illegal.
Do not modify this machine. Also do not remove the safety cover of the
body before running. A serious accident could result.
Warning Words Used in This Manual
To indicate the level of danger (or the degree of the failure), the following four signal words are
used to identify the safety messages in this manual. Their meanings are as follows:
Signal word Meaning
Indicates an imminently hazardous situation which, if not avoided by
following these instructions and precautions, will result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided by
following these instructions and precautions, could result in death or
serious injury.
Indicates a potentially hazadous situation which, if not avoided by
following these instructions and precautions, may result in minor or
moderate injury.
This word is used for precautions that are recommanded or to
emphasize the importance of information.

Introduction
– 1 –
1. Introduction
1.1 Purpose of This Manual
The purpose of this manual is to provide detailed information needed for the safe and
effective use of this machine to those who operate or maintain the machine.
1.2 Structure of This Manual
This manual contains the following chapters.
1. Introduction
This section explains the purpose and structure of the manual and the warnings used in the
manual. It also describes the warning labels attached to the machine.
2. Warranty and After-service
This section covers items related to the warranty and after- service for this machine.
3. Rules for Safe Operation and Maintenance
This section covers general safety items that must be followed when operating or using this
machine.
4. Component Names and Locations
This section explains the names and functions of the parts of the machine.
5. Product Specification
This section gives the specifications of this machine. It also gives details about the tool bag.
6. Operation
This section explains the preparations before operating the machine, the order of operation,
and the method of operation.
7. Maintenance
This section gives information about periodic inspection, use of coolant, lubricants, and grease,
and cleaning, replacing, adjusting, and maintenance of the machine after use.
8. Storage (Long-term Storage)
This section gives information about storage (long-term storage) of the machine.
9. Troubleshooting
This section describes the action to take if any problem occurs.
10. Transporting Machine
This section explains the methods and precautions when transporting the machine.

Introduction
– 2 –
1.3 Warning Labels Attached to This Machine
To indicate the level of danger (or the degree of the failure), the following four signal words are
used to identify the safety messages in this manual. Their meanings are as follows.
5316M 0103 010
Replace these labels immediately if they have been removed, fallen off, or have become
illegible. Use the part numbers on the label to order replacement labels from dealer.

– 3 –
Introduction
5316M 0103 020

– 4 –
2. Warranty and After-sales Service
Warranty
Chikusui Canycom, Inc. provides a warranty to you through their local dealers. Consult your local
dealer regarding the details of warranty.
After-sales Service
Please contact your Canycom distributor from whom you purchased your machine or our Service
Center regarding service orders or any questions or problems that may arise when using the Ride
on Brushcutter.
Please refer to the product model that you own or use and the product serial number specified on
the model label (See illustration below for location of the label).
It will be useful to know the name of the manufacture of the engine installed in your machine, as
well as the engine model.
Those are listed in chapter 5 of this manual "Specifications".
< Location of Model Label > < Model Label >
Location of model label
Warranty and After-sales Service
CM221 Product model
Serial number
Availability of Repair Parts
Repair parts for this product will be available for seven years after manufacturing of this machine
is discontinued.
5313M-2000-000

– 5 –
Rules for Safe Operation and Work
3. Rules for Safe Operation and Work
This chapter shows the general safety precautions to be observed during driving or operation.
Try to carry out driving or operation safely by being sure to follow the safety instructions in other chap-
ters as well.
Safety Precautions Before Operation
CM1-001
A1-001
CM1-003
Protective Clothing
Wear clothes suitable for the operation of heavy equipment.
Protective footwear, long pants, and long-sleeved shirts are
recommended.
Pre-work Check
Perform the daily pre-operation check before starting the
machine.
Repair or replace damaged parts before starting the
machine.
Fuel Handling
Do not handle fuel or grease, service the engine, or
recharge the battery while smoking or when near an open
flame.
Do Not Carry Passengers on This
Machine
The seating capacity of this machine is only one for the
operator. It is extremely dangerous to drive this machine
with a fellow passenger or passengers on it, because
movements of the center of gravity, etc. occur. Never allow
a person or persons other than the operator to ride on the
machine.
CM1-002

– 6 –
Rules for Safe Operation and Maintenance
Precautions of Crumbling Ground
Beware of driving trenches and banks. There is a danger
of the ground crumbling due to the machine weight. If trav-
elling on soft ground, drive slowly and safely.
CM1-004
CM2-001
CM2-002
CM2-003
No Quick Starting Acceleration,
Turning or Braking
Drive safely and avoid sudden changes of speed or direc-
tion. Make sure the area around the machine is safe for
driving. Do not make sudden maneuvers or turn sharply
when driving on soft or wet ground; this can cause the
machine to lose traction or turn over.
Maintain Safe Speed
When driving the machine, always drive at a safe speed.
Do Not Drive Recklessly
Do not operate this machine when under the influence of
alcohol or when fatigued.
No one under age 18 should operate this vehicle.
Do Not Start, Accelerate, Turn, or Brake Quickly

– 7 –
Rules for Safe Operation and Maintenance
Secure Area (No Admittance) During
Operation
Post notice boards before that operating that job site
is under operation. If necessary, apply guard ropes to
enclose and restrict access so that people (especially
children) may not enter the work area and safety may be
ensured.
Beware of Flying Objects
During operation make sure that stones and small objects
are not discharged to nearby persons, animals, crops, cars
or other objects.
CM2-004
CM2-005
CM3-001
CM3-002
Use the Engine Speed to Help Brake
When Driving Down a Slope
Before driving down a slope, stop the machine temporar-
ily and lower the speed of the engine, and drive down the
slope at a low speed.
Let the engine speed help decelerate the machine.
Travel at a low speed on wet steel plates and in muddy
places.
The machine may slip even on a gentle slope, causing a
serious accident. Stopping suddenly when driving down a
slope can throw the operator from the machine or make the
machine turn over, causing serious injury or death.
Do Not Drive Across a Slope to Drive
on the Slope
Always travel straight up and down a slope.
Never travel across a slope or along a contour line.
Driving across a steep slope or along a contour line is dan-
gerous and may cause the machine to tip over causing
serious injury or death.
Do not operate the side clutch lever when the vehicle is
positioned on sharply sloping ground. If use of the lever
cannot be avoid, do so quickly and carefully, taking care
not to cause a reverse turn.
Safety Precautions When Operating

– 8 –
Rules for Safe Operation and Maintenance
Do Not Operate in Dangerous Places
Remove all obstacles. Do not operate on steep slopes or
soft and rough ground and avoid dangerous places.
Safety Confirmation When Parking
When parking always apply brake and stop engine.
Always remove key.
Do Not Park on Unstable or Inclined
Surfaces
Park the machine on stable, level, flat surface.
Do not park on unstable or inclined surfaces.
CM3-003
CM4-001
CM4-002
CM4-003
Precautions When Parking
Do Not Park on a Slope
Do not park the machine on a slope.
If it has to be parked on a slope, apply the parking brake
securely and block the wheels at the lower end .

– 9 –
Rules for Safe Operation and Maintenance
CM5-001
CM5-002
Precautions When Performing Maintenance
Never Carry Out Maintenance with
Engine Running
Do not carry out maintenance with the engine running.
Always stop the engine before starting maintenance.
Ventilate Properly When Operating
Indoors
When operating engine indoors, always ensure that there is
adequate ventilation to prevent poisoning by exhaust gas.

- 10 -
Front end controls
Left side controls Right side controls
5313M 0400 010
4. Component Names and Locations
Locations
Component Names and Locations

- 11 -
Component Names and Locations
Component Names
① Main switch …………………… Start or stop engine with this switch.
* When the machine is not used remove and keep the key.
② Accelerator lever … … … … … Increases and decreases engine speed.
③ Choke lever …………………… When the lever is pulled out, the choke valve closes. When
lever is pushed in, the choke valve opens. Pull the lever when
starting the engine and push in after the engine is started.
④ HST pedal ……………………… When the pedal is depressed forward from the neutral posi-
tion, the machine moves forward. When the pedal is depressed
backward, the machine moves backward. The running speed
can be innitely adjusted by the changing depressed angle of
the pedal.
⑤ Auxiliary speed change lever … Use this lever when shifting speed to high / low levels.
WARNING: Do not change gears while driving.
⑥ Brake pedal …………………… Press to stop the machine when driving.
⑦ Parking brake lock lever ……… When the lock lever is lowered with the brake pedal pressed
down, the brake pedal is locked.
⑧ Differential lock lever ………… Use this lever when one of the rear wheels slips.
When the lever is moved to "ON", the differential lock is
engaged. When the lever is moved to "OFF", the dif-
ferential lock is disengaged (normal driving position).
* During normal driving, always put the lever to "OFF" position.
⑨ Blade height adjusting switch … Adjusts the cutter blade height.
⑩ Blade clutch lever ……………… Turns on and off the blade power.
When putting this lever in "OFF" position, the cutter brake pulley
is engaged and the brake is applied.
⑪ Cutter blade cover ……………… This cover prevents pebbles and foreign matter from shooting
out during operation. When replacing the cutter blade, open
this cover to facilitate the cutter blade replacement operation.
⑫ Engine oil warning lamp ……… When the main switch is turned to "ON", this lamp
lights up, and when the engine is started, it goes out.
It also lights up when engine oil becomes too hot while the
engine is running.
⑬ Hour meter ……………………… This meter indicates the cumulative total operating time of this
machine in 0.1 hour increments.
⑭ Head lamp ……………………… This light lights up automatically when the main switch is set to
"ON".

- 12 -
Model CM221
Machine weight kg 355
Applicable job area m2/ h 5800 ~ 10900
Machine dimensions
Overall length mm 1905
Overall width mm 1090
Overall height mm 1590
Wheel base mm 1285
Tread mm Front wheel : 840 / Rear wheel : 820
Minimum freeboard mm 105
Engine
Model - Air-cooled 4-cycle gasoline V twin
Type - Robin EH65DS
Cylinder
(Bore X Stroke) mm 80 × 65
Total displacement cm3(cc) 653
Maximum output
㎾[ps] / rpm
16.4 [22] / 3600
Starting system Self-starter type
Fuel used Gasoline
Fuel tank capacity Litter 15
Lubricating oil Capacity Litter 1.55 (including oil in the oil filter)
Ignition system - Noncontact magnet ignition
Ignition plug no. - NGK BP6ES
Electrical device
Battery type - 38B19R
Battery capacity V / AH 12 / 28
Head lamp capacity V / W 12 / 18.4
Specifications
5. Specifications
5.1 Specifications for This Machine
Use this product properly after understanding the specifications
for this product.

- 13 -
Model CM221
Travelling performance
Travelling
speed
Low speed km / h Forword : 0 ~ 5.8 / Reverse : 0 ~ 4.0
High speed km / h Forword : 0 ~ 10.9 / Reverse : 0 ~ 7.6
Stability
inclination
angle
(No-load)
Left degree 30
Right degree 30
Minimum turning radius m 2.0
Gradeability degree 15
HST oil capacity Litter 3.5
Transmission oil capacity Litter 1.2
Steering device - Rack and pinion type round steering wheel
Power transmi-
ssion device
Main speed shift - Hydrostatic drive
Brake type - Internal expanding type brake
Tire
Front wheel - AGR 3.50-7
Rear wheel - 16 × 7.00-8
Cutter blade
Cutter blade width mm 1000
Cutter blade height mm 20 ~ 100 (5 Stages)
Blade type mm Free knife & stepped stay
* These specifications are subject to change without notice, for product improvement.
 Part name Quantity Remarks
1Operator's manual (This manual) 1
2Instruction manual for engine 1
3Engin tools 1For engine maintenance and repair.
5.2 Details of Tool Bag
Specifications

- 14 -
6. Operation
Before reading this section, be sure to read Section 3 “Rules for Safe Operation and Maintenance”
(see pages 5-9).
When operating the machine, always follow the instructions in this section. Do not operate the
machine unless you are familiar with the operation of all controls and safety devices.
6.1 Preparation Before Operation
6.1.1 Adding Fuel
• When adding fuel, keep open flames (lighted cigarettes, etc.)
away from fuel and engine. Flames will cause the fuel to ignite.
• Always stop the engine before adding fuel.
• Do not overfill so that fuel spills out of filler cap. Wipe up any spilled fuel before
starting engine.
Lower
Engine cover
Upper
Fuel gauge
Inspecting Fuel for Remaining Amount
Visually check the fuel level gauge. If fuel is low, open
the fuel tank cap, and add fuel.
Engine cover lock
Fuel tank cap
Stopper
Adding Fuel
1. Release the engine cover lock at the rear of the operator's
seat.
2. Open the engine cover, and support it firmly with the
stopper to prevent it from closing.
3. Open the fuel tank cap, and add fuel.
4. Close the fuel tank cap firmly after refueling
When working with the engine cover opened,
always support the cover firmly with the stopper to
avoid danger.
Operation
5313M-0601-010
5313M-0601-020
5313M-0601-030
Add fuel before the fuel level reaches " the lower limit "
on the fuel gage.

- 15 -
Dipstick
6.1.2 Checking Engine Oil Level and Adding Oil
Upper
Lower
Engine oil cap
Inspection
1. Open the engine cover, and support it firmly with the
stopper to prevent it from closing.
2. Extract the oil dipstick, and wipe off oil with clean cloth.
3. Insert the oil dipstick, extract it again, and check that the
engine oil level is between "the upper limit" and "lower
limit" positions on the oil dipstick.
Adding Oil
1. Open the engine cover, and support it firmly with the
stopper to prevent it from closing.
2. Remove the oil cap, and fill with specified amount of oil.
3. Install the oil cap firmly.
Oil to use, Oil amount : See page 28
Operation
After checking and refilling are completed, carefully
close and tighten the oil gauge.
5313M-0601-040
5313M-0601-050
5313M-0601-060
If engine oil is low, open the oil tank cap, and add oil.
Always inspect and replenish engine oil firm level
ground .