CIMCO OXE Diesel 125 HP User manual

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OXE 125/150/175/200 HP INSTALLATION MANUAL
INSTALLATION MANUAL 1.0
Publication No: ODM1003-B
DIESEL ENGINE

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OXE 125/150/175/200 HP INSTALLATION MANUAL
PREFACE
ABOUT THIS MANUAL
This manual provides you with the information you need to install your
125/150/175/200 HP OXE diesel outboard.
When installing the OXE diesel outboard, it is recommended to have access to
- OXE diesel outboard Service Book
- OXE diesel outboard User’s Manual
- Apliccable accessory manuals, such as a Control Head and Display Manual.
NOTE! Specifications and descriptions are subject to change without notice.
!IMPORTANT!
Be sure to fill in the Commissioning Information Form at the rear of this manual
to activate your warranty.
Send completed documents to warr[email protected].
Cimco Marine AB
PREFACE
Metallgatan 17 B
SE-262 72 Ängelholm, Sweden
[phone]
[email protected]

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OXE 125/150/175/200 HP INSTALLATION MANUAL

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OXE 125/150/175/200 HP INSTALLATION MANUAL
CONTENTS
Preface ________________________________________________________________________________ 3
About this manual___________________________________________________________________ 3
Warning signs and regulations _____________________________________________________________ 9
Levels of warnings __________________________________________________________________ 9
Regulations designed to prevent accidents _______________________________________________ 9
Prevent accidents with personal injury and damage to engine____________________________ 9
Prevent accidents with damage to engine ____________________________________________ 9
Prevent accidents with damage to the environment ___________________________________ 10
Important information ___________________________________________________________________ 12
Recommended fluids and grease______________________________________________________ 12
Avoiding fuel flow restrictions ________________________________________________________ 13
Technical data _____________________________________________________________________ 14
Unpacking instructions __________________________________________________________________ 15
Accessory box Content ______________________________________________________________ 17
Installation dimensions __________________________________________________________________ 18
Mounting the OXE outboard ______________________________________________________________ 21
General application _____________________________________________________________ 22
High speed application __________________________________________________________ 22
Installing Transom mount ___________________________________________________________ 23
Determining boat transom vertical centerline (C/L) ___________________________________ 24
OXE outboard twin installation ____________________________________________________ 24
OXE outboard triple installation ___________________________________________________ 25
OXE outboard quad installation ___________________________________________________ 25
Steering ______________________________________________________________________________ 27
Electro Steering without joystick ______________________________________________________ 27
Electro Steering with joystick_________________________________________________________ 28
Power steering ____________________________________________________________________ 29
Power steering servo-assisted _______________________________________________________ 29
Steering cylinder in single engine application ____________________________________________ 30
Steering cylinder and tie bar in Twin engine application ____________________________________ 30
Two Steering cylinders and one tie bar in Triple engine application ___________________________ 31
Two Steering cylinders and Two tie bars in Quad engine application __________________________ 31
Oxe outboard alignment, toe-in and toe-out position __________________________________ 32
CONTENTS

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OXE 125/150/175/200 HP INSTALLATION MANUAL
Fuel system ___________________________________________________________________________ 33
Fuel pre-filter _________________________________________________________________ 33
External fuel feed pump _________________________________________________________ 33
Engine fuel filter _______________________________________________________________ 34
Fuel rail high-pressure pump_____________________________________________________34
Fuel rail assembly______________________________________________________________ 34
Fuel tank _____________________________________________________________________34
Fuel rail sensor ________________________________________________________________34
Fuel injectors__________________________________________________________________ 34
Quick-connect fitting ____________________________________________________________34
Fuel pipe O-rings_______________________________________________________________34
Installing fuel lines _________________________________________________________________ 35
bleeding the Fuel system ____________________________________________________________ 36
Propeller and gear ratio selection _________________________________________________________ 37
Selecting the correct gear ratio and propeller for your application________________________ 37
Upper (primary) belt housing _________________________________________________________ 37
Propeller rotation ______________________________________________________________ 38
Diameter and pitch _________________________________________________________________ 38
Diameter ____________________________________________________________________ 38
Pitch ________________________________________________________________________ 39
Propeller slippage _________________________________________________________________ 40
Slip examples _________________________________________________________________ 40
Propeller testing and optimisation ____________________________________________________40
Engine under or overloading _________________________________________________________ 41
Theoretical Speed calculations _______________________________________________________ 41
Example _____________________________________________________________________ 41
General propeller and application table _________________________________________________ 42
Propeller installation ____________________________________________________________________ 43
propeller anode installation __________________________________________________________ 46
CONTENTS

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OXE 125/150/175/200 HP INSTALLATION MANUAL
CONTENTS
Installation wiring ______________________________________________________________________ 47
Identification of wiring harness generations _____________________________________________ 47
NMEA2000, 1A (F101) FUSE __________________________________________________________48
Single Engine Configuration ______________________________________________________48
Multiple Engine Configuration_____________________________________________________ 48
User ignition signal, 1A (F102) FUSE ___________________________________________________48
Engine - Helm harness Engine connector _______________________________________________ 49
12V Electrical power connection ______________________________________________________ 50
G3.5 - Single engine application _______________________________________________________ 51
G3.5 - Twin engine application ________________________________________________________ 52
G3.5 - Triple application _____________________________________________________________ 53
G3.5 - Quad engine application________________________________________________________ 54
Reference, installation wiring G3.5_____________________________________________________ 55
Color codes, cable harness_______________________________________________________ 55
G4 - Single engine application ________________________________________________________ 56
G4 - Twin engine application__________________________________________________________ 57
G4 - Triple engine application _________________________________________________________ 58
G4 - Quad engine application _________________________________________________________ 59
Reference, installation wiring G4 ______________________________________________________ 60
Color codes, cable harness_______________________________________________________ 60
Controlhead throttle and shi behavior _________________________________________________ 61
Triple outboard application _______________________________________________________ 61
Quad outboard application _______________________________________________________ 61
Electrical Components ______________________________________________________________ 62
Engine setup___________________________________________________________________________ 65
Setting engine rotation, location and number of engines ___________________________________ 65
Setting Engine rotation __________________________________________________________ 65
Setting Engine Location _________________________________________________________ 66
Setting Number of Engines_______________________________________________________ 66
Start/test running on land________________________________________________________________ 67
Options _______________________________________________________________________________ 69
Cabin Heater installation ____________________________________________________________ 69
Notes_________________________________________________________________________________ 70
Delivery and warranty registration_________________________________________________________ 73
Harbor Acceptance Checklist (HAT) ____________________________________________________ 75
Sea trial checklist (SAT) _____________________________________________________________ 79
Report form ___________________________________________________________________________ 81

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OXE 125/150/175/200 HP INSTALLATION MANUAL

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OXE 125/150/175/200 HP INSTALLATION MANUAL
WARNING SIGNS AND REGULATIONS
WARNING SIGNS AND REGULATIONS
LEVELS OF WARNINGS
Important instructions which concern technical safety and protection of persons
are emphasised as shown below.
!WARNING
A warning indicates a hazardous situation which, if ignored, could result in
death or serious injury.
!DANGER
This refers to working and operating procedures which must be complied
with in order to prevent damage to or destruction of material.
!CAUTION
A caution indicates special precautions that must be taken to avoid damage
to the products or other property.
NOTE! Explanatory descriptions which help in understanding the relevant work
or operating procedure to be carried out.
REGULATIONS DESIGNED TO PREVENT ACCIDENTS
Prevent accidents with personal injury and damage to engine
- Installation work may only be performed by authorized and skilled
personnel.
- Keep area surrounding the outboard, ladders and stairways free
from oil and grease. Accidents caused by slipping can have serious
consequences.
- Persons must not stand under an engine suspended on a crane hook.
Use certified liing equipment and check for any damage.
- Wear close-fitting working clothes.
- Wear safety work clothes and footwear.
- During installation work, switch off the battery master switch.
- The engine may only be started and operated by authorized personnel.
Prevent accidents with damage to engine
- Always use genuine OXE parts. Installation of “equally” good parts from other
suppliers may cause severe damage for which the workshop carrying out the
work is responsible.
- Use only OXE diesel-approved service products (fuel, engine oil, antifreeze
and anti-corrosion agent).
Pay attention to cleanliness. Diesel fuel must be free of water.

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OXE 125/150/175/200 HP INSTALLATION MANUAL
Prevent accidents with damage to the environment
Engine oil and filter elements/cartridges, fuel/fuel filter
- Dispose of used oil according to local environmental legislation.
- Take strict precautions to ensure that no oil or diesel fuel contaminate soil or
drainages.
!CAUTION
Risk of contamination of drinking water.
- Filter elements are classed as dangerous waste and must be treated as such.
Coolant
- Treat undiluted anti-corrosion agents and/or antifreeze as
hazardous waste.
- When disposing of used coolant, the environmental legislation issued by the
relevant local authorities must be adhered to.
Notes on safety in handling used engine oil
Prolonged or repeated contact between the skin and any kind of engine oil dries
out and increases the risk of skin-related illnesses such as eczema. Common
effects to the exposed skin are dry sensations, irritation and inflammation. Drying,
irritation or inflammation of the skin may therefore occur. Used engine oil also
contains hazardous substances that have caused skin cancer in tests on animals. If
the basic principles of work safety and hygiene are followed, handling used engine
oil does not represent a health hazard.
WARNING SIGNS AND REGULATIONS

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OXE 125/150/175/200 HP INSTALLATION MANUAL
Precautionary measures to protect your health
- Avoid prolonged or repeated skin contact with used engine oil.
- Protect your skin by means of suitable agents (creams etc.) or wear
protective gloves.
- Clean skin which has been in contact with engine oil.
- Wash thoroughly with soap and water. A nail brush provides effective
assistance here.
- Special hand cleaning agents make it easier to clean dirty hands.
- Do not use gasoline (petrol), diesel fuel, gas oil or solvents as
washing agents.
- Aer washing apply a fatty skin cream to the skin.
- Change clothing and shoes that are soaked in oil.
- Do no put oily cloths in your pockets.
Ensure that used engine oil is disposed of in appropriate manner. Engine oil
is a substance that endangers the water supply.
For this reason do not let engine oil get into the ground, waterways, the drains or
the sewers. Violations of local environmental legislation are punishable by law.
Carefully collect and dispose of used engine oil. Information on collection points
can be obtained from retailers, the supplier or the local authorities.
WARNING SIGNS AND REGULATIONS

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OXE 125/150/175/200 HP INSTALLATION MANUAL
IMPORTANT INFORMATION
!WARNING
The OXE diesel outboard is normally delivered without any fluids and has to be filled up before start-up.
Use fluids of quality and volume listed in table below.
RECOMMENDED FLUIDS AND GREASE
Quantity
Fluid Quality Metric US units
Fuel
EN 590 (with national environmental and cold weather
standards)
ASTM D 975 No. 1 and No. 2
JIS KK 2204
NATO Code F54 and F75
- -
Engine oil OXE Engine Oil or
5w-30 dexos2 API SM/CF GM-LL-A025/ B025 ACEA A3/B4 2)
5.5 liters 1) 3)
7.0 liters 1) 4)
5.8 quarts 1) 3)
7.4 quarts 1) 4)
Gear box oil OXE Gearbox Oil or
Fully Synthetic Dual Clutch Transmission Fluid - DCT 2.0 liters 1) 2.1 quarts
Coolant
OXE Coolant or
GM Long-Life Coolant - Specification B040 1065/Distilled water
(min 30/70)
6.0 liters 6.3 quarts
Grease OXE Grease or
DIN 51502:KP2.5K-20 ISO 6743: ISO-L-XBCEB2.5 - -
Power trim and tilt unit,
PTT
OXE PTT Oil or
ATF Dexron II 0.5-0.7 liters 0.52-0.73 quarts
Upper belt oil OXE Belt Transmission Oil or
Fully Synthetic Transmission Fluid - ATF / Dexron HP 0.33 liters 0.34 quarts
Lower belt oil OXE Belt Transmission Oil or
Fully Synthetic Transmission Fluid - ATF / Dexron HP 2 liters 2.1 quarts
NOTE! The fuel must meet national and international standards.
NOTE! Only use fuels, lubricants etc. in accordance with Cimco Marine AB regulations. Otherwise the
manufacturer’s liability for defects will not apply!
Also refer to User’s manual and Workshop Manual, section Recommended Fluids and grease.
IMPORTANT INFORMATION
3) Volumes for engines 125 and 150 HP
4) Volumes for engines 175 and 200 HP
1) Refer to Workshop Manual
2) For cold climate, select viscosity according to table Oil Viscosity.

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OXE 125/150/175/200 HP INSTALLATION MANUAL
DIESEL FUEL
The composition of the fuel is vital for operation of the OXE diesel engine, its
service life, and emissions. To meet the performance specified and to run the
boat cleanly and quietly, it is important that fuel as recommended in table
Recommended fluids and grease is used.
If national emission regulations permit, OXE diesel engines can be operated on
commercially available diesel fuels with less than 0.05% sulfur content.
Fuel sulfur content ≤0.05% (≤500 ppm) >0.05% - 0.5% (>500-5000 ppm2))
Engine oil change intervals 200 h or one year 100 h or one year 1)
1) If the sulfur content is higher than 0.05%, the intervals between engine oil changes should be halved
or determined by frequent oil sampling.
2) If the sulfur content is higher than 0.1% an engine lubrication oil with suitable TBN shall be used.
NOTE! Do not use fuel with more than 0.5% sulphur content!
Using fuel with high sulfur content will increase the OXE diesel engine’s emission
levels and cause excessive wear and shorter life time.
Large differences in composition occur in local fuel specification. This can result in
higher fuel comsumption, higher emissions and less power output.
ENGINE OIL VISCOSITY
Select viscosity according to diagram below.
The temperature values refer to stable ambient temperatures.
AVOIDING FUEL FLOW RESTRICTIONS
!WARNING
Adding additional components to the fuel supply system such as filters,
valves, fittings, etc. may restrict the fuel flow. This could cause engine
stalling at low speed, and/or a lean fuel condition at high RPM, that could
cause engine damage.
IMPORTANT INFORMATION

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OXE 125/150/175/200 HP INSTALLATION MANUAL
TECHNICAL DATA
Application
Specification
Metric US units
Engine type Diesel, L4
Displacement 1956 cc 122 cu in
Intake VGT turbocharged, intercooled
Max. power
at engine speed 4100 RPM 92/110/129/147 kW 125/150/175/200 HP
Max. engine torque
at engine speed at 2500 rpm 376/380/380/415 Nm 510/515/515/563 lb 
Fuel Diesel
Dry weight 350 kg 772 lbs
Wet weight 358 kg 789 lbs
Alternator output 130 A
Rig length 25" or 33"
Cooling Closed cooling circuit, heat exchanger/seawater
Starting Electric
Shi Electro-hydraulic
Clutch Hydraulic multi-friction plate
Gear ratios High speed - 1.73:1
High speed torque - 2.17:1
Dimensions, L x H x W
25" leg
33” leg
994 x 1880 x 678 mm
994 x 2083 x 678 mm
39 x 74 x 27 in
39 x 82 x 27 in
SELECTING ACCESSORIES FOR THE OXE OUTBOARD
Genuine Cimco Marine parts and accessories have been specifically designed and
tested for OXE outboards.
Some accessories, not manufactured or sold by Cimco Marine, may not be
designed to be safely used with OXE outboards or OXE outboard operating system.
Acquire and read the Installation, Operation, Maintenance and Accessories
manuals for all selected accessories.
IMPORTANT INFORMATION

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OXE 125/150/175/200 HP INSTALLATION MANUAL
UNPACKING INSTRUCTIONS
UNPACKING INSTRUCTIONS
1. Move the OXE outboard box by means of a pallet/forkli truck.
!CAUTION
Follow instructions on the OXE outboard box.
2. Remove the lid and side parts from the pallet.
3. Remove and take care of the box containing installation accessories.
!CAUTION
Do not damage the outboard surface.
4. Remove the OXE outboard top cowling.
5. Remove and take care of the document folder placed on the right side of the
engine.
NOTE! These documents shall be delivered with the OXE outboard and always
passed on to the next owner!

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OXE 125/150/175/200 HP INSTALLATION MANUAL
!DANGER
Do not unbolt the OXE outboard from the pallet.
6. Mount shackles and liing straps, certified according to weight, to the liing
eyes.
!DANGER
Do not remove the OXE outboard from the pallet before liing operation.
!CAUTION
This is a two person operation.
UNPACKING INSTRUCTIONS

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OXE 125/150/175/200 HP INSTALLATION MANUAL
7. Slowly li the OXE outboard and pallet into upright position.
!CAUTION
Do not damage the paint coat of the transom unit.
8. Remove screws, spacers and nuts carefully.
!CAUTION
This is a two person operation.
9. Carefully remove the pallet from outboard. Hold the outboard in order to keep it from swinging.
ACCESSORY BOX CONTENT
Part number Description QTY Reference Kit
30-0114-444 Pump, External Fuel pump 1 Refer to Installation Manual, Fuel system.
• 30-0114-458 • Fuel pump bracket 1 Refer to Installation Manual, Fuel system.
• 30-0116-132 • Harness for External Fuel Pump 1 Refer to Installation Manual, Electrical components.
• 30-0122-254 • Connector for fuel hose 2 Refer to Installation Manual.
• 30-0122-049 • Hose clamp 2 For the external pump
• 30-0121-052 • Copper washer 2 Used in installation with 30-0122-254.
• 30-0130-270 • Nut M6, Nylock 1 Used with 30-0114-458.
• 30-0130-191 • Washer M6 1 Used with 30-0114-458.
• 30-0130-292 • Bolt M6 x 40 1 Used with 30-0114-458.
30-0190-006 Prefilter Fuel Assembly 1 Refer to Installation Manual.
• 30-0122-280 • Rubber p-clip M6x16x20 W5 2 Refer to Installation Manual.
• 30-0130-041 • Bolt M8x20 1 Used with 30-0122-280 in installation.
• 30-0130-192 • Washer 8.4 x16 M8 1 Used with 30-0122-280 in installation.
• 30-0122-049 • Hose clamp 2 Refer to Installation Manual
• 30-0114-462 • Fuel feed hose 5M 1 Refer to Installation Manual
• 30-0114-464 • Fuel return hose 5M 1 Refer to Installation Manual
• 30-0114-497 • ¼” UF to 10mm hose connector 2 Refer to Installation Manual
30-0140-032 Man overboard switch, kill cord 1 Set as normally closed.
30-0122-246 Cable tie 10 Used for installation on Fuel hose
30-0190-011 Loctite 542 1 Used to seal and secure fitting when installing to the
external prefilter, external fuel pump.
30-0140-100 Rigging sleeve (hose) incl. flange 1 Refer to Installation Manual.
Doc. kit Documents and servicebook kit 1
• 30-0160-036 • Drill template 1 Refer to Installation Manual.
• 30-0160-033 • Acessory box, Content list 1
• ODM1006 • Service Book 1
UNPACKING INSTRUCTIONS
External fuel pump kit
Fuel prefilter kit
Doc. kit

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OXE 125/150/175/200 HP INSTALLATION MANUAL
INSTALLATION DIMENSIONS
When mounting the OXE outboard, ensure there is clearance for the engine moving from port to starboard as
well as during trim and tilt operations.
Fig. 1 Clearance needed for the OXE outboard moving from port to starboard
Fig. 2 Clearance needed for the OXE outboard trim and tilt operation - rig 25”
INSTALLATION SPECIFICATIONS

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OXE 125/150/175/200 HP INSTALLATION MANUAL
INSTALLATION SPECIFICATIONS
Fig. 3 Clearance needed for OXE outboard trim and tilt operation - rig 33”

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OXE 125/150/175/200 HP INSTALLATION MANUAL
A
Min clearence between outboard centerline CL cm inch
Twin/Triple/Quad 81.3 32
INSTALLATION SPECIFICATIONS