Clarke 6240030 Installation and operation manual

OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC0819
JUMPSTART
MODEL NO: JS4000
PART NO: 6240030

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INTRODUCTION
Thank you for purchasing this CLARKE Jump-start.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
Please keep these instructions in a safe place for future reference.
SPECIFICATIONS
Please note that the details and specifications contained herein, are correct
at the time of going to print. However, CLARKE International reserve the right
to change specifications at any time without prior notice.
Item Specification
Weight 17 kg
Dimensions (L x H x D) mm 345 x 390 x 190
Insulation Class Class II
Max Output Current Starting 1100A
Peak 2200A
Battery Type Sealed re-chargeable lead-acid
12V/40AH
Lighter Socket output 12V DC /1.9A for 20 hours
Estimated engine starting capacity Up to 4.0 litres (diesel)
Up to 6.0 litres (petrol)
Working lamp Screw-in 12V/0.3Amp

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GENERAL SAFETY RULES
1. Always ensure when jump-starting that there is air circulating around the
machine.
2. Never allow the negative and positive leads on this unit, to touch each
other or to touch the same metal object.
3. Although the jump-start is water resistant and may be used outdoors, DO
NOT leave it exposed to the elements. Avoid direct sunlight, direct heat,
rain/moisture etc.
4. The JS4000 jump-start is designed for use with 12V systems.
5. Do not operate the jump-start if any of the cables are damaged. Consult
your CLARKE dealer for repair or replacement of the parts.
6. Do not operate the jump-start if the case is damaged. Consult your
CLARKE dealer or a qualified person for inspection and repair.
7. Ensure the vehicle battery posts and battery clamps are perfectly clean
before use.
8. When connecting the jump-start leads to a battery, ensure the ON/OFF
switch is OFF, and ALWAYS connect the RED, (positive’+’) output conductor
to the UNEARTHED (+) battery terminal FIRST, then connect the BLACK,
(negative) conductor to a suitable earthing point on the chassis, well away
from any fuel lines.
9. To prevent the battery overheating and consequent damage, do not
exceed our recommendations for the duration of jump starting.
10. Always wear suitable protective clothing and eye protection when working
with lead-acid batteries.
11. The jump-start is NOT designed to be used as a replacement for a vehicle
battery.
12. DO NOT attempt to BOOST CHARGE the jump-start's sealed battery.
13. Never allow the battery to become completely discharged.
14. Never jump-start the engine whilst the jump-start is being charged.
15. Never allow the cables to become wrapped around the operator or any
other person.
16. Never attempt any repairs yourself. If you have a problem with the jump-
start contact your local CLARKE dealer.
17. Always keep your body and clothing dry. Never work in damp area without
adequate insulation against electric shock.

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18. Always store the jump-starter out of reach of children.
19. Always wear safety glasses when working with lead acid batteries.
20. If splashed by battery acid, immediately flush the area of the splash with
clean water. If a burning sensation is felt or any blistering occurs, seek
medical help.
21. If acid comes into contact with the eyes, flush the eyes with clean water
continuously and seek medical help.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
ELECTRICAL SYMBOLS DISPLAYED
The meanings of the safety markings and symbols which may be displayed on
this product are shown below.
Class II appliance without an earth connection
Always read instructions before use
Electrical hazard due to exposed live terminals
Chemical Hazard from battery acid
WARNING: ALL LEAD ACID BATTERIES GENERATE HYDROGEN GAS
DURING NORMAL OPERATION. THIS PROCESS INCREASES DURING A
PERIOD OF RAPID DISCHARGE, SUCH AS WHEN USING FOR JUMP -
STARTING.
WARNING: HYDROGEN GAS AND BATTERY ACID (SULPHURIC ACID) CAN
BE: EXPLOSIVE, CORROSIVE TO SKIN, EYES AND HAIR, DAMAGING TO
CLOTHING AND METALS, FLAMMABLE, POISONOUS TO BREATHE

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ELECTRICAL CONNECTIONS
This product is provided with a 13 amp, 230 volt (50Hz), charging adaptor for
connection to a standard, domestic electrical supply. Should the plug need
changing at any time, ensure that a plug of identical specification is used.
This product is of double insulated design. No earth conductor is
provided.
No earth conductor is provided. The two wires in the mains lead should be
wired up in accordance with the following colour code:
Blue — Neutral
Brown — Live
Connect the BROWN coloured cable to the plug terminal marked a letter “L”.
Connect the BLUE coloured cable to the plug terminal marked a letter “N”.
If the battery charger for this appliance is fitted with a plug which is moulded
on to the electric cable (i.e. non-rewireable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There is a
danger of electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace the fuse cover, ensure that the correct
replacement is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from your local CLARKE dealer
or most electrical stockists.
FUSE RATING
The fuse in the plug must be replaced with one of the same rating and this
replacement must be ASTA approved to BS1362.
If in any doubt, consult a qualified electrician. DO NOT attempt any electrical
repairs yourself.

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COMPONENT IDENTIFICATION
The JS4000 is a rechargable power supply which can be used to start a car in
the event of a flat battery. The unit can also be used to power electrical
appliances via a cigarette lighter type socket using the adaptor supplied. The
unit also incorporates a built-in lamp and may be used as a stand alone light
source. An audible warning will sound in the event of low battery voltage, or if
the clamps are incorrectly fitted for jump starting (wrong polarity).
1Positive Battery Connecting Lead to
connect to positive battery terminal
7Voltage Meter to indicate the volt-
age level of the units battery.
2Lamp to provide light for roadside
repairs or emergency situations.
8Cigar Lighter Socket for use with
the cigar lighter adapter provided.
312 DC Socket connects the 230 Volt
charger for mains charging.
9Voltage Test Switch. Press to indi-
cate the internal battery power
level.
4230 Volt Charger to charge the
internal battery pack
10 Lamp ON/OFF Switch. Switches the
lamp ON or OFF.
5Cigar Lighter Adaptor complete
with 5 Amp fuse.
11 Negative Battery Connection Lead
to connect to the negative battery
terminal.
6ON/OFF Switch 12 Charging Light (red)

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INITIAL BATTERY CHARGING
1. Charge your jump-start battery before using it for the first time.
2. Recharge the jump-start battery after every occasion of use if possible,
and thereafter, at least every 30 days.
3. Always avoid leaving your jump-start in a discharged state.
FOLLOW THE ABOVE POINTS TO ENSURE MAXIMUM LIFE FROM THE BATTERY.
Two means of charging the battery are provided:
1. Via a 230V mains electricity
supply, using the mains adaptor,
as shown.
2. Via a 12V supply using the vehicle
cigar lighter adapter with cable
and plug provided.
NOTE: Using a 12V vehicle supply,
the battery will not charge to
maximum, but only to
approx. 50% of its capacity.
NOTE: A 5 amp fuse is fitted into the cigarette lighter plug adaptor,
accessed by unscrewing the end cap of the adaptor. Take care
not to loose the spring when unscrewing this cap.
CHARGING USING THE 230V MAINS ADAPTOR
1. Plug the cable into the socket at
the rear of the unit, then plug the
adaptor into the mains supply
and switch on.
• The red CHARGING light on the
jump-start will come on to
indicate charging is in progress.
2. Continue to charge until the RED
charging light changes from red
to green. It is important to note
that this could take several days,
dependant upon the state of
charge of the battery.
NOTE: Pressing the ‘TEST’ voltage
test switch with the charger
disconnected, will cause the
REVERSE

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needle on the voltage meter to indicate the state of charge of
the battery. Once the charger is disconnected, it will be noted
that the voltage will slowly settle back. This is quite normal and
should not cause alarm. When the LED extinguishes, charging will
automatically stop, indicating that the battery is fully charged.
IMPORTANT: DO NOT allow the needle to enter the RED zone while pressing
the test switch as this could damage the battery.
CHARGING USING THE 12V ADAPTOR
1. Plug the jack plug into the charging socket at the rear of the unit, then into
the cigar lighter socket on the vehicle and start the engine. The red LED on
the jump-start will indicate that charging is in progress.
2. Continue to charge until the “Internal Battery Status” gauge registers ‘OK’
when the ‘TEST’ button is pressed, WITH THE CHARGING CURRENT
DISCONNECTED. i.e. disconnect the cigar lighter adapter from the socket
on the vehicle before pressing the TEST button.
NOTE: We recommend that you use this system only when necessary, as
prolonged use will reduce the life expectancy of the battery, due
to the fact that this method can only charge the battery to
approx. 50% of its capacity.
NOTE: For maximum battery life, we strongly recommend that you
maintain the battery in a fully charged state at all times.
NOTE: If charging does not take place, check the green LED on the
adapter. Ensure all connections are clean and free of grease etc.

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OPERATION
Always carry out the following preliminary checks before connecting the
jump-start to the car battery:
• Ensure the vehicle ignition and ALL ancillary equipment - lighting,
radio etc, is switched off.
• Ensure the vehicle battery is rated at 12V and is not damaged in any
way.
• Ensure the battery terminals are clean and the clamps are firm and
secure.
• Remove any vehicle battery filler plugs and check the electrolyte
level. If necessary, top up with distilled water.
• Ensure the area is well ventilated.
• Take great care not to touch the red positive (+) clamp against the
black negative (-) clamp.
1. Ensure the ON/OFF switch is in the OFF position.
2. Connect the red positive (+) clamp to the positive (+) battery terminal first.
Take care the clamp does not contact any moving parts or fuel lines.
3. Connect the black negative (-) clamp to the negative (-) battery terminal
or to a suitable earthing point on the vehicle chassis ensuring the
connections are firm and secure.
•If the polarity is incorrect, and audible warning will sound.
Disconnect IMMEDIATELY and reverse the clamp connections.
4. Switch the Jump-start, then the vehicle ignition ‘ON’ and leave in this
condition FOR APPROX TWO MINUTES. (This will provide the vehicle battery
with a short ‘boost’ charge to allow for easier starting).
5. Switch the ignition to ‘start’, for NO MORE than 6 seconds.
• If the engine does not start, within this time, SWITCH OFF the ignition
and wait for at least 3 minutes before trying again to prevent
damage to the jumpstarter due to overheating before trying again.
After this cooling off period, it is safe to resume trying to start the
vehicle.
6. Once the vehicle has started, turn the jump-start ON/OFF switch OFF.
WARNING: FAILURE TO FOLLOW THE INSTRUCTIONS BELOW AND THE
SAFETY INSTRUCTIONS ON PAGES 3/4, MAY RESULT IN PERSONAL INJURY,
DAMAGE TO THE VEHICLE, OR THE POSSIBILITY OF AN EXPLOSION

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7. Once the engine is running, disconnect the earthed clamp FIRST i.e. that
connected to the chassis or Negative terminal etc, and return it to its
storage position, then disconnect the Positive clamp from the battery
terminal, and restore to its storage position.
8. After use, always recharge the jump-start. If the battery is allowed to
remain in a discharged state, its life may be shortened.
9. Regularly check the charge level of the battery by pressing the TEST push-
button on the front panel.
WARNING: IT IS POSSIBLE THAT SOME ELECTRONIC EQUIPMENT COULD BE
DAMAGED BY JUMP STARTING. ALWAYS CHECK WITH THE CAR
MANUFACTURER’S HANDBOOK TO DETERMINE WHAT PRECAUTIONS IF
ANY SHOULD BE TAKEN.

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USING AS A 12VOLT POWER SUPPLY
The unit has a cigar lighter type socket located on the side of the casing (see
page 6), that allows connection via a standard DC connector to other DC
electrical equipment.
WARNING: Be Aware that a fully charged 12V battery can have an output of
approx.13.5V. Consult the appliance handbook to ensure it is safe to operate
from a 12V battery.
The table below indicates the approx. operating time from a fully charged
battery.
ESTIMATED OPERATING PERIOD PROVIDED
Estimated Use Electrical Appliance
30 hours Mobile phones
21 hours Radios, fans
12 hours Cam-corder, VCR, Spotlight
7 hours Electrical tools, bilge pump

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MAINTENANCE
Always inspect the jump-start before use to ensure the cables are in good
condition and the clamps are clean and free from corrosion. If damaged they
should be replaced.
Keep the unit clean by wiping with a dry cloth. DO NOT use solvents as a
cleaning agent.
GENERAL CARE
Keep the unit at HIGH or FULL CHARGE status at all times.
Always turn the jump-start OFF during storage and store in an upright position,
away from direct sunlight, moisture or sources of extreme heat or cold.
NEVER attempt any repair unless your are a qualified technician. If you have a
problem with the machine contact your local CLARKE dealer.
Your CLARKE jump-start has been designed to give long and trouble free
service. If, however, having followed the instructions in this booklet carefully,
you encounter problems, take the unit to your local CLARKE dealer.
REPLACING THE BATTERY
1. Unscrew and remove the self tapping screws securing the back cover. Lift
off the cover to expose the battery and other components.
2. Lift out the battery from the battery compartment, and detach the heavy
duty, and other cables, from the battery terminals.
3. Taking great care not to short across the battery terminals, connect the
RED heavy duty cable, and other cable with red sheath, to the battery
terminal painted RED, and the black cables to the other battery terminal.
4. Gently slide the new battery into position in its compartment, taking care
not to damage the printed circuit board
5. Replace the back cover and secure with the self tapping screws.
CHANGING THE LIGHT BULB
1. Gently squeeze the sides of the lens bezel together, or very carefully use a
screwdriver to disengage the clips at either side, and pull the lens and
bezel out.
2. Unscrew and remove the burned out bulb and screw in a replacement.
3. Snap the lens and bezel back into place and replace the back cover.

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REPLACING THE 13 AMP PLUG
Should the transformer’s 13 amp plug require changing, take note that
transformer is DOUBLE INSULATED, i.e. NO earth lead. The new plug must be
13amp, BS1363 approved.
Connect the Blue lead to the plug’s Neutral terminal and the Brown lead to
the live terminal.
IMPORTANT: The old, moulded plug MUST be thrown away. DO NOT RE-USE.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.

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SPARE PARTS
Spare parts are available as follows.
No Description Part Number
1 Positive Battery Connection Lead HT400001
2 Lamp Assembly HT400002
3 Lamp Bezel with Lens HT400003
4 230 Volt Charger assembly HT400017
5 Cigar Lighter Adaptor HT400005
6 ON/OFF Switch HT400006
7 Voltage Meter HT400007
11 Negative Battery Lead HT400011
n/a Battery (12V) HT400012

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DECLARATION OF CONFORMITY