CleanCraft FWP 50 User manual

fresh water pump
WATERPUMP
FWP 50
FWP 50
FWP 80
operating manual
Machine Translated by Google

imprint contents
1 Introduction ....................................... 3 1.1
Copyright.................................................. ....... 3 1.2
Customer service........................................ ............ 3
1.3 Limitation of liability................................. .... 3 2
Security.......................................... ...... 3 2.1 Explanation
of symbols........................................ ........ 3 2.2
Responsibility of the operator ........................ 4 2.3
Qualification of the personnel ......... ............................
5 2.4 Personal protective equipment .................. .........
5 2.5 General safety instructions ........................ 5 2.6
Safety marking on the water pump .. 7 3 Intended
use ...... 7 3.1 Misuse........................................ ............. 7
3.2 Residual risks................................. ........................
7
5 Transport, packaging, storage........ 8 5.1
Delivery................................. ....................... 8 5.2
Transportation ........................ .......................................
8 5.3 Packaging........ ..................................... 9 5.4
Storage................................................. ............ 9 6
Description .................................... ..... 10 7 Scope of
delivery ........................................ 11 8 Controls and
Functions ........ 11
9 Commissioning ..................................... 12
Repair ..................................................... 17 10.1
Care by Cleaning ..................................... 17 10.2
Maintenance and repair/repair ........ 18 10.3
Maintenance intervals........................................ 19
10.4 Oil change . .................................................. ....
20 10.5 Cleaning the air filter ........................................ ...
20 10.6 Replacing the spark plug.......................................
21 10.7 Spark arrestor ( Optional).................................
21 10.8 Draining the fuel tank and carburettor....22
Old devices ................................................ 22 11.1
Decommissioning ..................................... 22 11.2
Disposal of electrical devices ........ .... 22 11.3 Disposal
of lubricants........................ 22
12 Malfunctions, possible causes and
13 Spare parts ........................................ 24
14 EU Declaration of Conformity ................ 31
4 Specifications ..................................... 8
10 Care, maintenance and repair/
Measures ....................................... 23
11 Disposal, recycling of
Internet:
Edition: 08/27/2020 Version:
1.05 Language: German
FL/MS
item number
product identification
E-mail: 0049 (0) 951 96555 - 55
[email protected]
www.cleancraft.de
fresh water pump
Fax:
9.1 Operation ..................................... .............. 14 9.2 Placement
of the pump ........................ ...... 14 9.3 Installing the suction
hose ........................ 15 9.4 Installing the drain hose ........ ....... 15
9.5 Filling the pump with water................................. 15 9.6 Starting
of the engine ..................................... 16 9.7 Stopping the
engine .......................................... 17
The contents of these operating instructions are the sole property
of Stürmer Maschinen GmbH.
FWP Series | Version 1.05
2
Stuermer Maschinen GmbH Dr.-
Robert-Pfleger-Str. 26 D-96103
Hallstadt
Original operating instructions
Copyright © 2020 Stürmer Maschinen GmbH, Hallstadt, Germany.
Technical changes and errors reserved.
Manufacturer
Information on the operating instructions
copyright
13.1 Ordering spare parts........................................ 24 13.2 Spare
parts drawings FWP 50 and 80 ........... 25 13.3 Spare parts
drawings FWP 80....................... 28
7500050
7500080FWP 80
4.1 Table................................................ ................ 8 4.2
Nameplate ................................ ......................... 8th
Author:
Passing on and duplicating this document, using and communicating
its contents are prohibited unless expressly permitted. Violations
oblige to compensation.
FWP 50
Machine Translated by Google

2 security
1. Introduction
The actual scope of delivery may deviate from the explanations
and illustrations described here in the case of special versions,
when using additional order options or due to the latest technical
changes.
They will be happy to help you with expert advice and information.
3
Stürmer Maschinen GmbH Dr.-
Robert-Pfleger-Str. 26 D-96103
Hallstadt
- Use of untrained personnel,
We are always interested in information and experiences that result
from the application and can be valuable for improving our products.
Read the operating instructions carefully before starting up.
Fax:
- technical changes,
We register trademark, patent and design rights to protect our
products, provided this is possible in individual cases. We strongly
oppose any infringement of our intellectual property.
safety instructions
The operating instructions are part of the water pump.
This provides information about proper commissioning, intended use
and safe and efficient operation and maintenance of the Was
This section gives an overview of all important safety packages for
the protection of people and for safe and trouble-free operation.
Additional task-related safety instructions are included in the individual
chapters.
Internet:
If you have any questions about your water pump or require
technical information, please contact your specialist dealer.
water pump.
Illustrations in these operating instructions are for basic
understanding and may deviate from the actual design.
www.cleancraft.de
FWP Series | Version 1.05
- Improper use,
The obligations agreed in the delivery contract, the general terms
and conditions as well as the delivery conditions of the manufacturer
and the legal regulations valid at the time the contract was concluded
apply.
Germany:
Fax: [phone]-119 Email:
[e-mail]
The contents of these instructions are protected by copyright.
Their use is permitted within the scope of using the water pump.
Any other use is not permitted without the written consent of the
manufacturer.
You have made a good choice with the purchase of the CLEANCRAFT
water pump.
- unauthorized conversions,
Repair service:
All information and instructions in the operating instructions have
been compiled taking into account the applicable standards and
regulations, the state of the art and our many years of knowledge and
experience.
- Use of unapproved spare parts.
E-mail:
Safety instructions are identified by symbols in these operating
instructions. The safety instructions are introduced by signal
words that express the extent of the hazard.
0049 (0) 951 96555-111
[e-mail]
The manufacturer accepts no liability for damage in the following
cases:
It must always be kept at the place where the water pump is used.
In addition, the local accident prevention regulations and general
safety regulations for the area of application of the water pump apply.
This combination of symbol and signal word indicates an
imminently dangerous situation which, if not avoided, will result in
death or serious injury.
- non-observance of the operating instructions,
Spare parts order:
1.3 Limitation of Liability
2.1 Explanation of symbols
1.2 Customer Service
1.1 Copyright
introduction
DANGER!
Machine Translated by Google

tips and recommendations
ATTENTION!
WARNING!
security
ATTENTION!
A NOTICE!
2.2 Responsibility of the operator
He must implement these in the form of operating instructions
for operating the machine.
To reduce the risk of personal injury and property damage
Furthermore, the operator is responsible for ensuring that the machine
is always in perfect technical condition.
- During the entire service life of the machine, the operator
must check whether the operating instructions he has
drawn up correspond to the current status of the regulations
and, if necessary, adapt them.
The operator is the person who operates the machine himself for
commercial or economic purposes or lets a third party use it and
bears the legal product responsibility for the protection of the user,
the staff or third parties during operation.
Inform yourself about occupational health and safety regulations
and, in a risk assessment, identify additional hazards that
result from the special working conditions at the place where
the machine is used.
This symbol highlights useful tips and recommendations as well
as information for efficient and trouble-free operation.
This combination of symbol and signal word indicates a potentially
dangerous situation which, if not avoided, will result in death or
serious injury.
- The operator must be aware of the applicable Art
- The operator must ensure that all persons who work with the
machine have read and understood these instructions. In
addition, he must train the staff at regular intervals and inform
them about the dangers.
4
This combination of symbol and signal word indicates a potentially
dangerous situation that can lead to damage to property and the
environment if not avoided.
FWP Series | Version 1.05
- The operator must clearly regulate and define the
responsibilities for installation, operation, troubleshooting,
maintenance and cleaning.
- The operator must have all safety devices checked regularly
for functionality and completeness.
If the machine is used in the commercial sector, the operator of the
machine is subject to statutory occupational safety obligations. For
this reason, the safety instructions in these operating instructions as
well as the safety, accident prevention and environmental protection
regulations applicable to the area in which the machine is used must
be observed. The following applies in particular:
tips and recommendations
- The operator must ensure that the maintenance intervals
described in these instructions are observed.
This combination of symbol and signal word indicates a possibly
dangerous situation that can lead to minor or light injuries if not
avoided.
This combination of symbol and signal word indicates a potentially
dangerous situation that can lead to damage to property and the
environment if not avoided.
and to avoid dangerous situations, the safety instructions given
in these operating instructions must be observed.
Therefore the following applies:
Obligations of the operator:
Machine Translated by Google

Danger if people are not sufficiently
qualified!
safety goggles
protective gloves
security
WARNING!
protective clothing
safety shoes
2.5 General safety instructions
2.4 Personal Protective Equipment
2.3 Personnel Qualifications
keep away from the work area.
Only persons who can be expected to carry out this work reliably are
permitted to carry out any work. People whose ability to react e.g. B.
is influenced by drugs, alcohol or medication are not allowed.
The operator has been instructed by the operator about the tasks
assigned to him and the possible dangers of improper behavior. The
operator may only carry out tasks that go beyond normal operation if
this is specified in these operating instructions and the operator has
expressly entrusted him with this.
Personal protective equipment is explained in the following section:
Certain work may only be carried out by the manufacturer's specialist
staff. Other personnel are not authorized to carry out this work.
Contact our customer service to carry out the necessary work.
- Insufficiently qualified people and children out
Operator:
The various tasks described in these instructions place different
demands on the qualifications of the people who are entrusted with
these tasks.
have it carried out.
Manufacturer:
The protective gloves protect the hands from sharp-edged
components, as well as from friction, abrasions or deeper
injuries.
The safety shoes protect the feet from bruises, falling parts and
slipping on slippery surfaces.
The following should be noted:
- All work only by qualified persons
Protective work clothing is close-fitting clothing that is not very
tear-resistant.
Specialists:
5
Insufficiently qualified persons cannot assess the risks involved in
handling the machine and expose themselves and others to the
risk of serious injury.
In these operating instructions, the qualifications of the people for
the various tasks listed below are named:
FWP Series | Version 1.05
Personal protective equipment is used to protect people from
impairments to safety and health at work. During the various works on
and with the water pump, the personnel must wear personal protective
equipment, which is referred to separately in the individual sections of
these instructions.
The safety goggles are used to protect the eyes from flying
parts.
Due to their professional training, knowledge and experience as well
as knowledge of the relevant standards and regulations, the electrician
is able to carry out work on electrical systems and to recognize and
avoid possible dangers independently.
- Use the guards and fasten them securely. Never work without
protective devices and keep them functional.
- The design of the water pump must not be modified and it must not
be used for purposes other than those intended by the manufacturer.
Electrician:
Due to their technical training, knowledge and experience as well as
their knowledge of the relevant standards and regulations, the
specialist staff is able to carry out the work assigned to them and to
independently recognize possible dangers and avoid dangers. - Always keep the water pump and its working environment clean.
Make sure there is sufficient lighting.
Machine Translated by Google

security
ATTENTION!
ATTENTION!
ATTENTION!
ATTENTION!
ATTENTION!
ATTENTION!
ATTENTION!
ATTENTION!
ATTENTION!
set up again before switching off.
Damaged parts must be replaced immediately to
avoid sources of danger.
to be pulled out of the socket. Protect the cable from
heat, oil and sharp edges.
Do not misuse the water pump for other purposes
such as: sucking up flammable materials, oil or gas.
risk of explosion.
FWP Series | Version 1.05
- Keep children and do not use the water pump
of humans as of animals - such as eyes, ears, mouth
ect. judge.
- Before each use, make sure that the
- Refueling and topping up with oil must be done with the
engine off.
In the event of a liquid spill, immediately
Check that the power tool supply voltage matches
the water pump specification label. Failure to follow
these rules can result in fire and injury, including
death, to the user.
- Do not pull the power cord to unplug the plug
- Should it be necessary to work next to the machine,
the use of hearing protection (headphones, earmuffs,
etc.) is required.
Wash with soap and water and rinse well: do not use
organic solvents. In case of eye contact, wash with
soap and water and rinse well. If these liquids are
inhaled or swallowed, consult a doctor.
In the event of a tipping over, it is recommended that the device
Store the device taking its weight into account, ie
store it on a firm, level surface and only in a closed,
moisture-free room.
Never leave the running water pump unattended.
Always turn off the water pump when you leave the
workplace. Keep the water pump out of the reach of
children or unauthorized persons.
- Never work under the influence of illnesses that affect
concentration, overtiredness, drugs, alcohol or
medication.
water pump no parts are damaged.
Do not use outdoors at low temperatures!
- Do not overload the water pump! You work better and
safer in the specified performance range.
- Never run the water pump in closed rooms that do not
have adequate ventilation. The engine produces carbon
monoxide and other harmful gases that are harmful to
the health of those who come into contact with them.
For this reason, sufficient ventilation should be ensured.
Lead the combustion exhaust gases out of the machine
room or from the work area of the personnel via pipes
and extraction systems. Install a CO alarm device!
- Eliminate faults that impair safety immediately.
Never put the suction opening on sensitive parts of the body
6
familiar people away from their work environment.
- Only use original spare parts and accessories to avoid
possible dangers and accident risks
Avoid direct body contact with fuel and engine oil.
In case of skin contact with what
switch off.
Gasoline is extremely flammable and can explode.
Smoking and open fire are prohibited.
Machine Translated by Google

3.1 Misuse
3.2 Residual Risks
2.6 Safety marking on the water pump
Fig. 1: Security signs
Intended Use
WARNING!
Danger in case of misuse!
ATTENTION!
ATTENTION!
The manufacturer accepts no liability for damage caused to
property or persons as a result of non-observance of these
instructions or misuse of the device.
operate state.
Safety markings and instructions are attached to the water pump
(Fig. 1), which must be observed and followed.
Safety symbols provided may not be removed. Damaged
safety symbols must be replaced immediately. From the point
at which the signs are not immediately recognizable and
understandable at first glance, the machine must be taken out of
service until the new signs can be attached.
Stürmer Maschinen GmbH assumes no liability for design and
technical changes to the water pump. Claims of any kind for
damage due to improper use are excluded.
7
Misuse of the water pump can lead to dangerous situations.
to drive.
Even if all safety regulations are observed and the water pump is
used properly, there are still residual risks, which are listed below:
and high voltage (direct contact) or with parts that are under
high voltage due to a defect in the device (indirect contact).
- Never bypass the safety devices
The water pump is not suitable for sucking up dangerous
substances. Never vacuum up glowing, flammable, explosive
or toxic substances. The maximum permissible operating
temperature is 5°C / 40 °C.
- Heat development on components can lead to burns and other
injuries from possible contact.
Engine overspeed due to controller fault or failure.
- Do not vacuum up any materials that could damage the filter
elements (e.g. glass splinters, metal, etc.).
- Risk of fire and explosion associated with fuel.
Any modification of the device is prohibited. In addition to
voiding the warranty, the modification may result in fire and
injury, including death, to the user.
- The water pump only in technically perfect condition
Damaged or missing safety symbols on the water pump can
lead to incorrect actions resulting in personal injury and damage
to property. The ones on the machine
The water pump is used exclusively for pumping fresh water
from water reservoirs and wells, such as watering flower beds or
sprinkling green areas. The water pump must not be operated in
potentially explosive environments. Intended use also includes
compliance with all information in these instructions.
FWP Series | Version 1.05
- Never run the water pump without oil or fuel
- Electrical hazard from touching parts
- Operate the water pump only in the performance range that
is listed in the technical data.
- There is a risk of injury to the upper limbs (eg hands, fingers).
- Danger from an unintentional start-up or a
- Do not vacuum up any aggressive cleaning agents, as these
could damage the device.
- Dangers from contact or inhalation of noxious liquids,
gases or smoke.
or override.
3 Intended use
Machine Translated by Google

4 Specifications 5 Transport, packaging, storage
petrol
maximum grain size
7 meters
Air
suction height
470mm
3600 rpm
Starter
Risk of injury from devices falling over and down from forklifts,
pallet trucks or transport vehicles.
runtime at 75%
3 bar
main engine
rotational speed
4.5kW
Air
99db(A)
Employees must be outside the danger zone, the reach of
the load.
8th
7mm
Height
7mm
hand launch
transport
senior
Width depth
7 meters
76.2mm / 3rd Only use means of transport and load attachment devices that
can take the total weight.
load
3 bar
tank capacity
4.0kW
3600 rpm
fresh water
hand launch
0.6 liters
model
fuel
450mm
After delivery, check the water pump for visible transport damage. If
you discover damage to the water pump, report this immediately to
the transport company or dealer.
3.6 liters
engine oil volume
Warn employees and inform employees of the hazard.
Uphill and downhill stretches (e.g. driveways, ramps and the like)
are particularly dangerous. If driving through such passages is
unavoidable, special caution is required.
max. head 30 meters
400
Improper transport of individual devices, packaged or unpackaged
unsecured devices that are stacked on top of each other or next to
each other is prone to accidents and can cause damage or
malfunctions for which we assume no liability or guarantee.
"
General dangers when working in-house
FWP 80
Type
30 meters
3.6 liters
77db(A)
Ø Inlet / outlet
FWP 50
displacement
weight
2.5 hours
Transport may only be carried out by authorized and qualified
persons. Act responsibly when transporting and always consider
the consequences. Refrain from daring and risky actions
flow rate
480
petrol
223cc
0.6 liters
Sound power level
LWA
500mm
"
803 litres/min
2.5 hours
fresh water
99db(A)
50.8mm / 2
length
cooling
Transport the scope of delivery to the installation site with a sufficiently
dimensioned industrial truck, secured against shifting or tipping.
discharge pressure
FWP Series | Version 1.05
23kg
566 l/min
26
196cc
Sound pressure at 7m 77 db(A)
The device may be raised unsecured by a maximum of 2 cm.
386mm
ATTENTION!
CAUTION: TIPPING HAZARD
Technical specifications
4.1 Table
5.2 Transportation
5.1 Delivery
4.2 Nameplate
Fig. 2: Type plates FWP 50 and FWP 80
Machine Translated by Google

ATTENTION!
ATTENTION!
ATTENTION!
tips and recommendations
ATTENTION!
Transport, packaging, storage
"OFF" position. (petrol tap closed)
During transport, the pump must be well secured so that it cannot
tip over; drain the fuel and make sure to prevent spillage. Never start
the water pump inside vehicles.
Step 2: Wipe down all accessible surfaces and allow the water pump
to dry.
The water pump should be started at least every seven days and
run for about 30 minutes.
No other objects may be placed on them either.
cap and place the fuel tap on the
Allow the water pump to cool completely (15 minutes). The water
pump may only be transported in an upright position.
Step 1: Thoroughly clean the water pump with water. Be careful
not to let water get into the air filter or muffler.
Danger points, bumps and imperfections must be inspected prior to
transport. The removal of hazardous areas, bumps and disruptive
areas by other employees at the time of transport leads to
considerable risks.
Allow the water pump to cool down for transport. Make
sure that no fuel can be spilled. Check the tank
Gasoline is highly flammable and explosive under certain
conditions. Do not smoke or generate sparks in the vicinity.
Store the water pump thoroughly cleaned in a dry, clean and frost-
free environment. Water pumps must not be stacked on top of
each other.
Before starting the transport, check the transport route for
potential hazards, unevenness and imperfections as well as for
sufficient strength and load-bearing capacity.
It is important to prevent deposits in the fuel system
(carburetor, fuel hose or tank) during storage. Fuels containing
alcohol (ethanol or methanol) can absorb moisture, which leads
to acid formation during storage. Acidic gases can damage the
fuel system and should be purged before storage for 30 days or
longer. Never use engine or carburetor cleaners in the fuel tank,
permanent damage could result.
fresh water and start the water pump outdoors. Run
the pump until normal operating temperature is reached.
FWP Series | Version 1.05 9
For longer transports, make sure that the corrosion protection
is intact or, if necessary, renewed.
The foils are made of polyethylene (PE) and the upholstery parts are
made of polystyrene (PS). Hand these materials over to a recycling
center or to the disposal company responsible for you.
Step 3: Fill the pump chamber with clean,
Careful planning of internal transport is therefore essential.
If the water pump is to be left unused for a period of more than
30 days, it is advisable to drain the fuel tank completely. With petrol
engines, it is important to empty the carburetor pan: old petrol
deposits damage the parts that come into contact with them.
All packaging materials and packaging aids used for the water
pump are recyclable and must always be recycled.
Dispose of shredded cardboard packaging components for waste
paper collection.
If this is not possible and the water pump is out of service for
more than 30 days, appropriate measures should be taken to
ensure proper storage.
5.4 Storage
5.3 Packaging
Machine Translated by Google

6 Description
8th
ATTENTION!
7
9
5
description
641
3
5.4.1Adding fuel stabilizer to prolong fuel life
2
Step 6: Clean the water pump surfaces and check that the cooling
fins are clean and free. Cover the cooled water pump
and protect it from moisture.
1 suction port
8 fuel caps
FWP Series | Version 1.05
Make sure the water chamber of the pump is always filled
with water before starting the engine. Running dry can damage
the pump.
sen, reinstall the drain plug. (Fig.3)
7 recoil starter
11
Flush the pump with clean, fresh water. As soon as all
the water has drained
6 ignition switch
Step 3: Stop the engine and move the fuel cock to the "OFF"
position.
Step 2: After adding the stabilizer, run the engine outdoors for 10
minutes to ensure the processed gasoline has replaced
the untreated gasoline in the carburetor.
10
Step 5: Remove the drain plug and flush
5 Oil drain plug (rear)
add the manufacturer.
they cool down.
4 oil filler and dipstick
Step 1: Fuel stabilizer according to the instructions
Step 4: Stop the water pump and release
3 pressure port
When adding a fuel stabilizer, fill the fuel tank with fresh gasoline.
If the tank is only partially full, the air in the tank will promote fuel
deterioration during storage. If you keep a container of gasoline for
fuel, make sure it only contains fresh gasoline. 11 water filler neck
2 water drain plug
9 air filters
10 silencers
10
Fig. 3: Drain plug Fig. 4: Description of the FWP 50
Machine Translated by Google

8 controls and functio
to
7 Scope of Delivery
Fig. 9: Pull starter
Fig. 5: Fuel valve
Fig. 8: Throttle lever
Fig. 6: Ignition switch
Fig. 7: Choke
scope of delivery
FWP Series | Version 1.05
choke
- 4x rubber feet
started.
The open position of the choke provides the correct
fuel mixture for operation after starting and for restarting
a warm engine.
Accesories:
The throttle controls the engine speed. Moving the
throttle stick in the directions shown (Fig.8) will make
the engine run faster or slower.
ignition switch
- 2x hose clamps
2 Pressure hose 6.1 m for FWP 50 article no.: 7510001
Fuel valve
,
- 2x union nut
4 Pressure hose 6.1 m for FWP 80 article no.: 7510006
- 1x strainer
Pulling the recoil starter will turn the engine
11
- 1x set of assembly tools
The choke opens and closes the throttle valve in the
carburetor. The closed position of the choke enriches
the fuel mixture for starting a cold engine.
throttle
The water pump is delivered with:
1 suction hose 3.7 m for FWP 50 article no.: 7510000
The ignition switch controls the ignition of the engine.
The ignition switch must be in the "ON" position for the
engine to start. When the ignition switch is set to the
"OFF" position, the engine stops.
Pump performance is controlled by adjusting the
throttle lever. When the lever is in the maximum
position, the pump delivers the highest power output.
As soon as you move the throttle lever to the idle
position, the output power of the pump decreases.
- 2x hose coupling
3 Suction hose 3.7 m for FWP 80 article no.: 7510005
The fuel valve opens and closes the passage between
the fuel tank and the carburetor. The valve lever must
be in the "ON" position since the engine is running.
When the engine is not running, leave the valve lever
in the "OFF" position to prevent contamination and
reduce the possibility of fuel loss.
- 2x rubber seal
recoil starter
Machine Translated by Google

9 Commissioning
Fig. 10: Check the oil level
Installation
Risk of death!
ATTENTION!
Wear protective clothing!
Wear safety glasses!
WARNING!
ATTENTION!
ATTENTION!
ATTENTION!
ATTENTION!
Wear safety shoes!
Check engine oil level
Do not fill the tank in closed rooms.
Step 3: If the oil level is low, add oil to the filler
FWP Series | Version 1.05
Do not overfill the tank (do not fill up to the top of the filler cap),
fuel may leak out due to engine vibration.
to clean
Check the fuel level: only use clean and water-free fuel.
refill nozzle.
There is danger to life if you do not follow these rules.
Make sure the fuel cap is properly closed after filling. Should
gasoline on the
Step 2: Insert the dipstick into the filler neck
Do not smoke or use an open flame while refueling.
screw.
Avoid direct bodily contact with the fuel and do not inhale any
fumes; Keep out of reach of children.
screw in. Check the oil level on the
Never work on the water pump before the air filter has been
installed, otherwise the service life of the engine and the pump
will be reduced.
Keep operator away from pump.
suffer.
Check the engine oil level with the engine stopped and in a level
position.
read rod.
Check the general condition of the hoses. Make sure
the hoses are not damaged before connecting them to the
pump. Remember that the suction hose needs to be reinforced
to avoid hose collapse.
Starting the engine with insufficient oil level can cause severe
damage!
Never fill the tank while the machine is running or hot.
Step 1: Remove the oil filler cap/dipstick and
To avoid fire hazards, keep the pump at least 1 meter away
from building walls and other equipment during operation. Do not
place flammable objects near the engine.
12
Be careful not to spill petrol on the ground while refueling.
The fuel is highly flammable and explosive under certain
conditions. Refuel in a well-ventilated area and with the engine
off.
Make sure that the water pump can only pump fresh water.
Using the water pump for other liquids will damage the pump.
Step 4: Tighten the oil filler cap and dipstick
- Never operate the water pump when you are under the
influence of alcohol, drugs or medication and/or when you are
overtired
Gasoline vapors are flammable. Never light or smoke
cigarettes while refueling. Avoid open flames at all costs.
floor, make sure the surrounding area is dry before starting the
engine.
and take it off again without going into the socket
are or suffer from a concentration-disturbing illness
- The pump may only be operated by one person. Other people
must register during the
Machine Translated by Google

ATTENTION!
A NOTICE!
ATTENTION!
ATTENTION!
ATTENTION!
Installation
ATTENTION!
FWP50 and FWP80 Gasoline is highly flammable and explosive. Serious
burns and injuries can occur when handling fuel.
FWP Series | Version 1.05
0.6L
Check and top up fuel level
stood up. (Approx. 3 cm below the fuel strainer)
Gasoline produces less engine and spark plug deposits
and increases pump life.
Operating the engine without an air filter or with a
damaged air filter allows dirt to enter the engine and
cause rapid engine wear.
A dirty air filter restricts airflow to the carburetor, reducing
engine and pump performance.
Engine Oil Capacities:
Remove the air filter cover and check the filter. Clean or
replace dirty filter elements. Always replace damaged
filters. If the water pump is equipped with an oil bath filter,
always check the oil level.
Be careful not to spill gasoline.
Check air filter
When the engine is stopped and cool, place it on a level
surface and slowly open the fuel cap to check the fuel
level. Fill the tank in a well-ventilated area as soon as the
level is low. After refueling, tighten the tank cap again.
(Fig.12)
Never run the engine with a low oil level, as this can
lead to engine damage.
Gasoline spills and vapors are extremely flammable.
Spilled petrol must be wiped up immediately.
Never use stale or contaminated gasoline or an oil/
gasoline mixture. Also, avoid dirt or water in the fuel tank.
Use unleaded gasoline with an octane rating
Type
Running the engine with persistent spark knocking or
pinging can cause engine damage.
Tank capacity: FWP 50 and 80: 3.6 liters
Reinstall the air filter and air filter cover. Check that all the
parts listed below (Fig.11) are present. Tighten the wing
nut firmly.
fuel recommendations
Crowd
13
Do not fill more than the maximum fuel
to work on unleaded gasoline.Unleaded
of 86 or higher. These engines are certified to
Fig. 12: Check and top up the fuel level
Fig. 11: Check filter
Machine Translated by Google

9.2 Placement of the pump
9.1 Operation
Fig. 13: Placement of the pump
Minimizing the suction height (pump as close as possible
to the water surface) is very important in order to reduce
the required suction power of the pump and the suction
time.
The device should only be operated, installed,
repaired and transported on a firm, level surface.
- Pull out the mains plug before making any adjustments
to the water pump.
Make sure the pump is properly placed and ready for
use. Check that all hose connections are tight and
undamaged.
There is a risk of fatal injury if you come into
contact with live components. Electrical components
that are switched on can perform uncontrolled
movements and lead to very serious injuries.
The device must be assembled correctly before use. It
is also necessary to check that the filter elements are
installed correctly and are efficient.
14
Before starting up the device, make sure that the
voltage specified on the rating plate corresponds to
the mains voltage
Hoses should not be longer than necessary. This enables
the largest possible flow rate.
To prevent damage to the starter, slowly return the
starter grip puller.
With increasing height and length of the suction line,
the required pump power increases proportionally.
Make sure that the electrical data marked on the
engine block matches that of the mains to which the
water pump is to be connected and that the water
pump's mains plug fits the socket.
In order to achieve the maximum payload, the pump
should be close to the water surface and the
Be careful not to let the star grip puller wind up at high
speed.
The pump must not be operated without oil.
Replacing a defective power cable must be carried out
by technical service or qualified personnel.
The maximum possible delivery height is always greater than
the maximum possible suction height. It is therefore important
that the suction height is always kept as small as possible. (Fig.13)
FWP Series | Version 1.05
Always pull the mains plug out of the socket before
handling the switched off water pump.
The length, type and size of the suction and pressure
hoses can have a significant impact on the pump
performance required.
Before starting the engine, the pump must be completely
filled with water.
Always check the supply cable for damage such as
cracks or signs of age. If necessary, replace the cable
before further use.
When using an extension cable, make sure that it has
the same cable dimensions as the pump's supply cable
and avoid contact of the cable with liquids or conductive
surfaces.
Danger to life from electric shock!
ATTENTION!
Installation
ATTENTION!
ATTENTION!
WARNING!
WARNING!
ATTENTION!
DANGER!
WARNING!
Machine Translated by Google

9.3 Installation of the suction hose 9.4 Installation of drain hose
9.5 Fill the pump with water
Fig. 15: Connect drain hose
Fig. 14: Mount the suction hose
Minimum hose size: FWP 50 : 50 mm
Step 2: Check
Step 1: Use the hose clamp around the
The suction hose should not be longer than necessary.
Pump performance is best when the pump is placed
near the water level. The suction time and the required
pump performance increase proportionally to the hose
length.
Step 3: Put the suction screen at the end of the
If the pump is operated without water filling, it will
overheat, which will damage the pump seals and thus
cause leakage or even water ingress into the motor and
damage the motor. If the pump is not pumping water, the
motor must be switched off immediately and the pump
must be allowed to cool down before it can be filled with
water and restarted. The manufacturer is not responsible
for damage to the seals and the resulting consequential
damage caused by overheating. A Simmering (sealing
ring on a rotating shaft) is a wear part and is therefore
excluded from the warranty.
that the hose
The suction hose must be reinforced with a non-
collapsible wire construction and also be rated for
vacuum service. Normal hoses deform during
operation and thus impede the suction power.
connector seal is in good condition.
Insert the suction line and fasten it with help
Connecting the drain hose is the same procedure as
connecting the suction line.
Hose connector securely attaches to the
suction hose to prevent air leakage and suction
loss.
a hose clamp. The sieve becomes one of them
The suction strainer must always be installed
before starting the pump. It prevents foreign
objects from being sucked in, which can damage the
hose or the pump.
15
Before starting the engine, the pump must be
completely filled with water. Dry starting the engine
can cause serious damage.
Use a commercially available hose connection with
the associated hose clamp to mount the suction hose.
Do not use tubing smaller than the suction port size of
the pump.
help to ensure that the pump is not contaminated
or damaged by debris.
It is recommended to use a short, large diameter hose
as this reduces fluid friction and improves pump
performance. A long hose or small diameter increases
fluid friction and reduces pump performance.
FWP 80: 80mm
FWP Series | Version 1.05
,
Before starting the engine, the pump and the suction
line must be completely filled with water. The only
way to prevent the pump from overheating is to
completely fill the pump with water.
Step 4: Tighten all hose connections securely.
ATTENTION!
ATTENTION!
ATTENTION!
Installation
Machine Translated by Google

Step 4: Move the throttle roughly
The pump was designed for water and is therefore not
capable of pumping heavily polluted water or other substances.
For safety reasons, never use the pump for flammable and
corrosive liquids such as petrol or acid. To avoid corrosion, do not
pump seawater, chemicals, or other aggressive substances.
Step 3: When the engine is cold adjust the choke
pump without filled oil or fuel is not possible.
pump, fill the pump with clean water and check
the oil or petrol level. A start of the water
Step 1: Remove the locking screw
16
Make sure the pump is properly placed and ready for use. Check
that all hose connections are tight.
Step 2: Close the water filler neck
Step 6: To start with the pull starter, the
water filler neck and pour in clean water until
the water comes out of the opening. to the "UP" position. If the engine has already
warmed up, set the choke to "CLOSED".
Step 5: Turn the ignition switch to the "ON" position.
Slowly pull the cable out by the handle until you feel
resistance, then pull sharply.
Step 2: Set the fuel tap to "ON"
again with the locking screw.
1/3 left slowly (Fast).
Step 1: Connect all hoses to the water
FWP Series | Version 1.05
9.6 Starting the engine
Fig. 21: Actuate the pull starter
Fig. 16: Fill in water
Fig. 20: Turn on the ignition switch
Fig. 19: Turn on the throttle
Fig. 18: Switch on the choke
Fig. 17: Open the fuel tap
Installation
ATTENTION!
ATTENTION!
Machine Translated by Google

10 Care, maintenance and
repairs
10.1 Care through cleaning
9.7 Stopping the engine
To stop the engine in an emergency, simply turn the ignition switch
(Fig.20) to the "OFF" position.
drain plug and drain the water.
FWP Series | Version 1.05
draw.
The pump output is controlled by the engine speed setting.
Moving the throttle in the “FAST” direction increases pump
output, and moving the throttle in the “SLOW” direction decreases
pump output.
right to "SLOW"
Never use solvents to clean plastic parts or painted surfaces. A
dissolving of the surface and consequential damage resulting from
this can occur.
Otherwise, damage to the starter set and
into the quick position to turn the pump
Step 2: Now turn on the ignition switch of the engine
flush the pump with clean water.
engine coming.
- You must wait until the hot parts have cooled down.
Periodic adjustments must be made to ensure proper operation
of the water pump. Follow the instructions in the "Maintenance
Schedule".
Step 7: Allow the engine to warm up briefly and
to clean!
Step 4: After pumping, loosen the water
emergency shutdown:
Never use harsh cleaning agents for any cleaning work. This can
damage or destroy the device.
- Always remove the spark plug connector from the spark plug
Step 1: Fully adjust the throttle (Fig. 19).
17
Always pull the rope slowly until you feel resistance and then
quickly.
pump, it should be ensured that it is completely dry.
Step 8: After starting the engine, hit the throttle
The water pump must always be kept clean.
Step 5: Open the water filler neck and
to check suction.
The warranty does not cover those parts of the pump that have
been misused or neglected by the operator. For full warranty
coverage, the operator must operate the water pump as described
in the instructions.
(Fig.20) to "OFF".
Step 6: After flushing the pump, reseal the opening.
- All cleaning, care, maintenance and repair work may only be
carried out when the water pump is switched off.
Step 3: Close the fuel cock (Fig.17).
- Never use the machine with flammable products
set the choke to the "OFF" position.
- Before restarting the water
ATTENTION!
A NOTICE!
ATTENTION!
Care, maintenance and repair/repair
A NOTICE!
Wearing safety gloves!
ATTENTION!
A NOTICE!
Machine Translated by Google

A NOTICE!
ATTENTION!
Care, maintenance and repair/repair
Chapter 1.2 Customer Service.
Maintenance and repairs must always be carried out by
- Carbon monoxide poisoning from engine exhaust
exceeded, the engine manufacturer's service center should be
consulted for any fuel mixture adjustments.
All plastic parts and painted surfaces should be cleaned with a
soft, damp cloth and a little neutral detergent.
Make sure the engine is off before attempting any maintenance or
repairs. This eliminates several potential hazards:
Zen.
TEMPERATURE: the performance decreases by an
average of 2% for every 5 degrees Celsius at temperatures
above 20 degrees Celsius.
Maintenance and repair work may only be carried out by
qualified personnel.
- Burns from hot parts
skilled personnel are executed; any damaged parts are only to
be replaced with original spare parts
Wipe off excess grease or spilled oil with a dry, lint-free cloth. Should the water pump be used at high altitude or high
temperature, the ratio of air, fuel mixture may be excessively
rich; this leads to greater consumption and lower performance.
Check the actual performance of the pump using the following
correction factors:
- Injuries from moving parts
our customer service. The contact details can be found in
FWP Series | Version 1.05
If the water pump does not work properly, contact a specialist
dealer or
Always keep the cooling fins clean and free.
ALTITUDE: the performance decreases by an average of 1%
per 100 m compared to sea level. Used for operation at an
altitude of 2000 m above sea level
18
All protective and safety devices must be reassembled immediately
after the repair and maintenance work has been completed.
10.2 Maintenance and repairs
Machine Translated by Google

10.3 Maintenance intervals
19
FWP Series | Version 1.05
Care, maintenance and repair/repair
Fig. 22: Maintenance intervals
Machine Translated by Google

10.5 Clean the air filter
10.4 Oil change
Fig. 24: Engine oil as a function of temperature
Fig. 23: Oil change
ATTENTION!
ATTENTION!
ATTENTION!
Care, maintenance and repair/repair
ATTENTION!
ATTENTION!
tighten.
close.
Step 4: Submerge the air filter in clean air filter
Step 7: Properly dispose of the used oil.
Motor oil recommendations
Step 1: The area around the oil filler hole and the
- Hot oil can cause burns.
FWP Series | Version 1.05
Only use 4-stroke oil.
Starting the engine without an air filter or with a
defective or dirty air filter gets dirt into the engine
and leads to increased wear and, in the worst case,
to engine damage.
Step 2: The cap from the filler opening
troll. Never exceed the max. level
- Avoid skin contact with the used oil.
senior
Before doing any work on the water pump, switch off
the engine and pull off the spark plug connector!
Replace the filter when it is frayed, torn, damaged,
or becomes difficult to clean.
Step 5: The filler hole with the sealing cap well
The recommended operating range of the pump is -5°C
to 40°C.
Screw the drain screw back on and
Starting the engine when the oil level is too low can
damage the engine.
Warm oil is thinner and runs faster and completely
out of the engine.
Step 4: Slowly pour the new oil into the engine through
the oil filter until the level is reached.
Step 6: Wipe up spilled oil. Always check the oil level
before starting the engine!
Step 2: Remove the filter element and check for
damage.
teroil. Squeeze out excess oil.
Check the fill level several times in the meantime
Oil is an important factor in engine performance and
durability.
Clean the oil drain hole.
Allow the pump to cool down before changing the oil.
20
remove, loosen the oil drain screw and drain
the used oil into a suitable container
step!
Step 3: Clean the filter with soapy water and
A dirty air filter restricts airflow to the carburetor and
reduces engine performance. If you operate the pump in
very dusty areas, clean the air filter more frequently than
the MAINTENANCE SCHEDULE (see page 19).
We recommend SAE 10W-30 for general use. Other
viscosities shown in the table (Fig.23) can be used if the
average temperature in your area is within the
recommended range.
Step 3: When the oil is completely drained, the oil
let it dry off.
Drain the engine oil while the engine is still warm.
Step 1: Unscrew the filter cover screws and remove the
cover.
Machine Translated by Google