Cleanfix E-Box 3.0 User manual

212336 (2019/03) EN
Hägele GmbH
Am Niederfeld 13
D-73614 Schorndorf
Service:
[phone]
[e-mail]
Cleanfix North America Inc.
250 Wright Blvd
Stratford ON, N4Z 1H3
Phone: [phone]
Toll free number: 1-855-REV-FANS
www.cleanfix.org
E-BOX 3.0
Installation instructions

EN
CONTENTS
2
Contents
1General information........................................................................... 4
1.1 Legal notice.......................................................................................4
1.1.1 Copyright...............................................................................4
1.1.2 Manufacturer’s and service address ......................................4
1.2 Introduction .......................................................................................5
1.2.1 Target group of these operating instructions..........................5
1.2.2 Liability and damages............................................................6
1.2.3 Validity ..................................................................................6
1.2.4 Product identification.............................................................7
1.2.5 Typographical conventions....................................................8
1.2.6 Safety information in the text.................................................9
1.3 Product description..........................................................................10
1.3.1 Components........................................................................10
1.3.2 Specifications......................................................................11
2Safety................................................................................................ 12
2.1 Intended use....................................................................................12
2.2 Other regulations.............................................................................12
2.3 Warning messages..........................................................................13
3Required tools.................................................................................. 16
4Mounting the Cleanfix®E-Box 3.0................................................... 17
5Setting the timer............................................................................... 23
5.1 Setting the Multi-Timer ....................................................................24
5.1.1 Multi-Timer default setting ...................................................24
5.1.2 Setting the Multi-Timer interval............................................24
5.1.3 Activating the Multi-Timer intermediate cleaning cycle.........26
6Operation.......................................................................................... 27
7Maintenance..................................................................................... 28
8Storage ............................................................................................. 29

CONTENTS
EN
3
9Decommissioning............................................................................ 30
10 Troubleshooting............................................................................... 31

EN
GENERAL INFORMATION
LEGAL NOTICE
4
1 General information
1.1 Legal notice
1.1.1 Copyright
The copyright is owned by Hägele GmbH, Germany. Copies, incorporation
in other media, translations, or the use of excerpt or parts is not permitted
without the explicit consent of Hägele GmbH. All rights reserved. The
contents of these operating instructions are subject to change without
notice. Technical data subject to change.
1.1.2 Manufacturer’s and service address
Hägele GmbH
Am Niederfeld 13
73614 Schorndorf
Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]g
Website: http://www.cleanfix.org
Service:
Tel.: [phone]
E-mail: [e-mail]
For additional information, feel free to contact our customer service team
and our worldwide representatives at any time.

GENERAL INFORMATION
INTRODUCTION
EN
5
1.2 Introduction
Before installing or commissioning the Cleanfix®E-Box 3.0, familiarize
yourself with the contents of these operating instructions. This will help you
achieve optimal results and work safely. The operating instructions are a
component of the product and must always be close at hand. By doing so,
you will:
avoid accidents.
comply with the warranty terms.
1.2.1 Target group of these operating instructions
These operating instructions are intended exclusively for trained mechanics
for the following:
agricultural machinery
construction machinery
forestry machinery
recycling machinery
municipal machinery
The product may be installed and commissioned only by persons who are
familiar with the operating instructions, the product, as well as the national
laws and regulations concerning work, safety, and accident prevention.

EN
GENERAL INFORMATION
INTRODUCTION
6
1.2.2 Liability and damages
Since we are not included in technical service updates from the
manufacturer, you may be required to make adjustments when installing
this product. Hägele GmbH does not assume responsibility for installation
and modification costs.
On account of the information provided in these operating instructions, the
manufacturer accepts no liability for direct damages or indirect losses
arising from improper operation or maintenance. We disclaim all liability for
personal injury or property damage caused by untrained personnel or
through failure to comply with regulations concerning work, safety, and
accident prevention.
No claims for the modification of products that have already been delivered
may be made on the basis of the data, illustrations, and descriptions in
these operating instructions.
For your safety, use only original spare parts and original accessories.
We assume no liability for the use of other products and any resulting
damages.
►Inspect delivery for damage in transit and for completeness.
►Immediately document in writing any defects and damages.
►Photograph damaged components.
►Send in a written damage report.
1.2.3 Validity
These instructions contain information required for installation and
commissioning of the product.
In addition to the description of the standard accessories, the instructions
contain a number of abstractions and exemplary illustrations of optional
accessories. The product accessories may therefore partially deviate from
the descriptions and depictions.

GENERAL INFORMATION
INTRODUCTION
EN
7
1.2.4 Product identification
Inquiries addressed to the manufacturer must include the article number
and the E-Box 3.0 serial number. You can find these numbers at the
following locations:
(1) Article number
(2) Serial number

EN
GENERAL INFORMATION
INTRODUCTION
8
1.2.5 Typographical conventions
The following symbols and terms are used in these operating instructions:
A dot is used for bulleted lists.
►A triangle is used for actions to be performed.
An arrowhead is used for measures to avoid risks.
A plus sign indicates an optional accessory that is not included in the
standard accessories.
(3) A number in parentheses is used for labeling of illustrations.
The “Information” pictograph points out tips and additional information.
The “Additional information” pictograph points out cross-references to
information from other documentation.

GENERAL INFORMATION
INTRODUCTION
EN
9
1.2.6 Safety information in the text
The safety information warns users about risks and informs them how to
avoid the risks.
General safety information is provided at the beginning of these instructions
in chapter 2.
Specific warning information appears before a dangerous step.
Safety and warning information that must be followed is highlighted as
follows:
NOTE
Warns of situations in which failure to observe the information may result
in property damage.
CAUTION!
Warns of a dangerous situation in which failure to observe the hazard
warning may result in minor reversible injury.
WARNING!
Warns of a dangerous situation in which failure to observe the hazard
warning may result in death or major irreversible injury.
DANGER!
Warns of an extremely dangerous situation in which failure to observe the
hazard warning will result in death or major irreversible injury.
In addition, the information and safety rules provided by the manufacturer in
the respective vehicle documentation must be observed.
Danger to property
Danger to people

EN
GENERAL INFORMATION
PRODUCT DESCRIPTION
10
1.3 Product description
The E-Box 3.0 is used to control a Cleanfix reversible fan in vehicles
without a compressed air system. When the E-Box 3.0 is used to control
the fan, the fan blades rotate around their own axis and effectively clean
the radiator and intake grille. Switching from cooling to cleaning is time-
controlled, for example, every 30 minutes. This interval can be changed as
desired. Intermediate cleaning can be performed at any time by pressing
the push button in the driver’s cab. A compressor ensures quick switching.
The component is secured by a protective box with a high-quality filter.
1.3.1 Components
The E-Box 3.0 contains a compressor, a valve unit, and a timer.

GENERAL INFORMATION
PRODUCT DESCRIPTION
EN
11
1.3.2 Specifications
Dimensions:
Weight: 3.2 kg
Electrical connection:
12 V version: voltage: 12 V / current: 12 A
24 V version: voltage: 24 V / current: 7 A
Working pressure of compressed air:
Max. 8.5 bar / 130 psi

EN
SAFETY
INTENDED USE
12
2 Safety
This chapter provides general safety information. The individual chapters of
the operating instructions also contain specific safety information that is not
provided in the “Safety” chapter. Observe the safety information:
for your own safety.
for the safety of others.
to ensure machine safety.
When commercial vehicles are involved, a number of risks can arise due to
improper behavior. For this reason, work with special care and never under
time pressure.
2.1 Intended use
The product may be used only for the following purposes:
Controlling a Cleanfix reversible fan
Only persons authorized by the manufacturer may make modifications,
alterations, and repairs.
Unauthorized modifications, alterations, or improper use fundamentally
exempt the manufacturer from liability for resulting damages.
2.2 Other regulations
In addition to these instructions, the respective national laws and
regulations as amended must be observed (e.g., protective clothing,
accident prevention regulations, and occupational health and environmental
rules).

SAFETY
WARNING MESSAGES
EN
13
2.3 Warning messages
WARNING!
Rolling of the vehicle may result in serious injury or death!
An unsecured vehicle can run over or crush you. This can result in serious
injury or death.
Turn off the vehicle.
Remove the ignition key.
Secure the vehicle against rolling.
Wearing loose-fitting work clothes may cause serious injury or death!
Do not wear loose-fitting clothes because they can become entangled in
rotating parts.
Wear work and protective clothing stipulated by the employer's liability
insurance association.
Working on a machine while it is running may cause serious injury or
death!
No work may be performed on the machine while it is running. Objects or
persons may be caught, pulled in, or crushed.
Work only on machines that have been turned off.

EN
SAFETY
WARNING MESSAGES
14
CAUTION!
Failure to resolve malfunctions can result in accidents or damage!
Operation of a defective E-Box can lead to accidents or damage.
Immediately stop the machine.
Shut down the machine.
Secure the machine.
Resolve the fault promptly or engage a workshop.
Activation of the reversing function while persons are standing in
front of the vehicle may cause accidents!
The fan generates strong air currents when it is in the cleaning position.
Persons standing in front of the vehicle can be struck by flying dirt when
the reversing function is activated.
Make sure that no persons are standing in front of the vehicle.
Activation of the reversing function in closed rooms may cause
accidents!
The fan generates strong air currents when it is in the cleaning position. In
closed rooms, this can generate dust and lead to damage or accidents due
to flying parts.
Use the reversing function only in a safe location and only outside of
rooms.

SAFETY
WARNING MESSAGES
EN
15
NOTE
Switching while the vehicle is in the red temperature range may
cause property damage!
The cooling effect is interrupted during the switching function. Switching
while the vehicle is in the red temperature range causes the engine to
overheat.
Avoid switching while the vehicle is in the red temperature range.
Park the vehicle and open the hood so that the vehicle can cool down.

EN
REQUIRED TOOLS
WARNING MESSAGES
16
3 Required tools
Standard power and hand tools

MOUNTING THE CLEANFIX® E-BOX 3.0
WARNING MESSAGES
EN
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4 Mounting the Cleanfix®E-Box 3.0
This chapter describes how to mount the Cleanfix® E-Box 3.0.
NOTE
An incorrect power supply may cause property damage!
The Cleanfix®E-Box 3.0 is available for vehicles with 12 V and 24 V power
supplies.
Make sure that the unit is suitable for the existing voltage source.
High temperatures may cause property damage!
The temperature of the Cleanfix®E-Box 3.0 must not exceed 60°C / 140°F.
Attach the unit at a heat-protected location.
Splashing water may cause property damage!
The Cleanfix®E-Box 3.0 can be damaged by splashing water that
penetrates through the filter.
The unit must not be mounted with the filter facing downward.
Vibrations may cause property damage!
The Cleanfix® E-Box 3.0 can be damaged by strong vibrations.
Attach the unit at a vibration-protected location.
The orientation of the E-Box must be suitable for vibrations that occur.
Max. 8.9 g / up to 400 Hz on the Z-axis
Max. 4.5 g / up to 400 Hz on the X-axis and Y-axis
Overview:

EN
MOUNTING THE CLEANFIX® E-BOX 3.0
WARNING MESSAGES
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(1) Pressure hose (fuel line)
(2) Hose screw connection
(3) Hose clamp
(4) Radiator
(5) Shroud
(6) Cleanfix® reversible fan (pneumatic)
(7) Flange
(8) Cleanfix® E-Box 3.0 with Multi-Timer
(9) Switch (push button)
(10) Fuse (12 V : 20 A / 24 V : 15 A)
(11) Keyed power (terminal 15) [red cable]
(12) Vehicle ground (terminal 31) [black cable]

MOUNTING THE CLEANFIX® E-BOX 3.0
WARNING MESSAGES
EN
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Mounting the Cleanfix®E-Box 3.0
►Determine the mounting location for the Cleanfix®E-Box.
Cleanfix®E-Box 3.0 mounting location
The Cleanfix®E-Box 3.0 may be mounted in the vehicle cab, on the vehicle
chassis, near the hydraulic system, or in the engine compartment.
One consideration in choosing the mounting location is the fact that the
Cleanfix®E-Box 3.0 compressor generates a faint noise and vibrations
when it operates.
One consideration in choosing the mounting location is ensuring that the air
filter of the Cleanfix®E-Box 3.0 is sufficiently protected from water.
Rain
Splashing water and spray mist from high-pressure cleaners
Splashing water and spray mist from water on the wheel
If the component is mounted in the engine compartment, the preferred
location is on the cooler side of the engine (away from the exhaust manifold
and muffler).
NOTE
Using screws that are too long or using excessive torque may cause
property damage!
The rubber-metal dampers may be damaged if the E-Box 3.0 is mounted
using screws that are too long or using excessive torque.
Screws may be screwed no farther than 6 mm into the rubber-metal
dampers.
Screws may be tightened at a maximum torque of 3 Nm.
►Mount the Cleanfix®E-Box 3.0 with suitable screws and a maximum
torque of 3 Nm.

EN
MOUNTING THE CLEANFIX® E-BOX 3.0
WARNING MESSAGES
20
Connecting the Cleanfix®E-Box 3.0 with the pressure hose of the
Cleanfix®reversible fan
►Cut the pressure hose to a suitable length.
►Slide the hose clamp over the pressure hose.
►Slide the pressure hose over the hose fitting of the Cleanfix®E-Box.
►Secure the pressure hose by pinching the ears of the hose clamp with
pincers.
Installing the push button
►Determine the installation location for the push button in the vehicle
cab.
Push button installation location
If an unassigned OEM push button is available in the vehicle cab, this push
button can be used to save installation time.
If no unassigned OEM push buttons are available on the vehicle, the
supplied push button can be used.