Club Car Gasoline/Electric DS Golf Car 1996 User manual

WARNING
• THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS
CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE
CANCER, BIRTH DEFECTS, OR OTHER REPRODUCTIVE HARM.

NOTICE
The Club Car Limited Warranty appears on the pages following this notice, and the Limited Lifetime
Fleet Warranty appears on the last pages of this manual. No other warranties, express or implied, are
contained herein. Your authorized representative checked this vehicle before it was delivered to you
and will provide you with a completed warranty registration card.
Club Car is not liable for errors in this manual or for incidental or consequential damages that result
from the use of the material in this manual.
This vehicle conforms to the current American National Standards Institute’s Z130 Safety and Per-
formance Requirements for Golf Cars. This standard, which promotes safety in the design, application,
and operation of golf cars, defines a golf car as “a vehicle used to convey a person or persons and
equipment to play the game of golf in an area designated as a golf course”. Throughout this manual,
the words “golf car” and “vehicle” are used interchangeably.
This manual contains proprietary information that is protected by copyright. All rights are reserved. No
part of this manual may be photocopied, reproduced, or translated to another language without the writ-
ten consent of Club Car, Inc.
The information contained in this document is subject to change without notice.
Club Car reserves the right to make design changes to either gasoline or electric vehicles without oblig-
ation to make these changes on units previously sold.
These vehicles are designed and manufactured for off-road use only. They do not conform to Federal
Motor Vehicle Safety Standards or EPA regulations and are not equipped for operation on public
streets, roads, or highways.
©1995 Club Car, Inc.
This manual effective August 1, 1995
i

CLUB CAR LIMITED THREE (3) YEAR WARRANTY FOR 1996 INDI-
VIDUAL GOLF CAR IN THE UNITED STATES AND CANADA
1. WARRANTY:
CLUB CAR, INC. (“CLUB CAR”) hereby warrants to the original retail purchaser that its new 1996 Model
DS golf car purchased from CLUB CAR or an authorized distributor or dealer for use in the United
States or Canada shall be free from defects in materials and workmanship under normal use and ser-
vice as a golf car for the periods stated below, subject to the provisions, limitations, and exclusions con-
tained in this limited warranty.
LIMITED THREE YEAR WARRANTY:
The golf car frame (excluding the front and rear bumper mounts), rack and pinion steering gearbox unit,
suspension system (defined as the shock absorbers, shock mounts, A-plate, leaf springs, shackles,
and associated hardware), gasoline engine, transmission, torque converters (drive and driven),
drive unit, starter generator, and electric motor are warranted with respect to parts and labor against
defects in materials and workmanship for a period of three years from the date of purchase.
LIMITED TWO YEAR WARRANTY:
All remaining components of the golf car not specified otherwise are warranted with respect to parts
and labor against defects in materials and workmanship for a period of two years from the date of pur-
chase.
This limited warranty covers materials, workmanship, and repair labor cost as to those items specif-
ically listed above for the periods specified. Such repair labor shall be performed only by CLUB CAR,
its authorized distributors or dealers, or a service agency approved by CLUB CAR.
IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO CLUB CAR
AT THE TIME OF THE ORIGINAL RETAIL SALE, PURCHASER MUST PROVIDE PROOF OF DATE
OF PURCHASE WITH ANY WARRANTY CLAIM.
2. EXCLUSIONS:
Excluded from any CLUB CAR warranty are all optional equipment and accessories, fuses, filters,
decals, spark plugs, lubricants, the front body, rear body and trim pieces, seats, routine wear items such
as the charger plug and receptacle, brake shoes, belts, brushes, bushings, engine mounts, mats and
pads, maintenance adjustments, cosmetic deterioration, and items which deteriorate or fail due to expo-
sure or ordinary wear and tear. Batteries, battery charger, on-board computer, and solid state controller
are covered by separate CLUB CAR warranties. Tires are warranted by their manufacturer. Also exclud-
ed from any CLUB CAR warranty is damage to a golf car or component resulting from a cause
other than a defect including unreasonable or unintended strain or use, improper installation of
accessories, installation of parts or accessories that are not original equipment, overloading, accident,
alteration, abuse, or neglect.
Transportation expenses for warranty service are also excluded from this warranty.
3. VOIDING OF WARRANTY:
THIS AND ANY OTHER WARRANTY SHALL BE VOID IF THE GOLF CAR IS ABUSED OR USED
IN AN UNINTENDED MANNER OR SHOWS INDICATIONS THAT IT HAS BEEN ALTERED IN
ANY WAY, INCLUDING, BUT NOT LIMITED TO, MODIFICATION OF THE SPEED GOVERNOR,
BRAKING SYSTEM, STEERING, DRIVE UNIT, OR OTHER OPERATING SYSTEMS OF THE CAR
TO CAUSE IT TO PERFORM OUTSIDE CLUB CAR SPECIFICATIONS. THE WARRANTY IS LIKE-
WISE VOID IF THE CAR SHOWS INDICATIONS THAT REASONABLE OR NECESSARY MAIN-
TENANCE AS OUTLINED IN THE OWNER’S MANUAL AND MAINTENANCE AND SERVICE
MANUAL WAS NOT PERFORMED AT THE TIME AND IN THE MANNER SPECIFIED IN SUCH MAN-
UALS.
ii

4. SOLE REMEDY:
CLUB CAR’S ONLY LIABILITY UNDER THIS LIMITED WARRANTY, OR IN ANY ACTION,
WHETHER BASED UPON WARRANTY, CONTRACT, NEGLIGENCE, STRICT PRODUCT LIA-
BILITY, OR OTHERWISE, IS LIMITED TO THE REPAIR OR REPLACEMENT, AT CLUB CAR’S
OPTION, OF A GOLF CAR OR COMPONENT THEREOF THAT CLUB CAR DEEMS TO BE DEFEC-
TIVE. REPLACEMENT SHALL MEAN FURNISHING, DURING THE APPLICABLE LIMITED WAR-
RANTY PERIOD, A NEW GOLF CAR OR FACTORY RECONDITIONED VEHICLE OR COMPONENT
THEREOF WHICH IS IDENTICAL OR REASONABLY EQUIVALENT TO THE WARRANTED PROD-
UCT OR COMPONENT AT NO COST TO THE PURCHASER. REPAIR SHALL MEAN REMEDYING
A DEFECT IN THE GOLF CAR OR COMPONENT THEREOF AT NO COST TO THE PURCHASER
DURING THE APPLICABLE LIMITED WARRANTY PERIOD. IF CLUB CAR ELECTS TO REPAIR
THE GOLF CAR, IT MAY PROVIDE FACTORY RECONDITIONED PARTS OR COMPONENTS. ALL
PARTS AND COMPONENTS REPLACED UNDER WARRANTY SHALL BECOME THE PROPERTY
OF CLUB CAR.
5. HOW TO MAKE A WARRANTY CLAIM:
To make a warranty claim under this limited warranty, you must present the golf car or defective com-
ponent to an authorized CLUB CAR distributor or dealer or send the defective component, freight pre-
paid, to WARRANTY ADMINISTRATION, CLUB CAR, INC., 4152 Washington Road, P.O. Box
204658, Augusta, Georgia 30917-4658.
6. DISCLAIMER:
THIS LIMITED WARRANTY IS EXCLUSIVE. CLUB CAR MAKES NO OTHER WARRANTY OF
ANY KIND, EXPRESS OR IMPLIED. ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS
STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED
FROM THIS WARRANTY. THE PURCHASER AND CLUB CAR EXPRESSLY AGREE THAT THE
REMEDY OF REPLACEMENT OR REPAIR OF THE DEFECTIVE GOLF CAR OR COMPONENT
THEREOF IS THE EXCLUSIVE AND SOLE REMEDY OF THE PURCHASER. CLUB CAR MAKES
NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND, AND NO REPRESENTATIVE,
EMPLOYEE, DISTRIBUTOR OR DEALER OF CLUB CAR HAS THE AUTHORITY TO MAKE OR
IMPLY ANY REPRESENTATION, PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE
TERMS OF THIS WARRANTY.
7. NO CONSEQUENTIAL DAMAGES:
IN NO EVENT SHALL CLUB CAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAM-
AGES INCLUDING, BUT NOT LIMITED TO, LOSS RELATED TO PROPERTY OTHER THAN THE
GOLF CAR, LOSS OF USE, LOSS OF TIME, INCONVENIENCE, OR ANY OTHER ECONOMIC
LOSS.
Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitation
of incidental or consequential damages. Therefore, the above limitations or exclusions may not
apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.
8. INFORMATION:
For further information contact WARRANTY ADMINISTRATION, CLUB CAR, INC., P.O. Box 204658,
Augusta, Georgia 30917-4658, U.S.A., 706-863-3000.
9. WARNING:
ANY MODIFICATION OR ALTERATION OF ANY GOLF CAR BEYOND FACTORY SPECIFICA-
TIONS, INCLUDING THOSE THAT AFFECT THE WEIGHT DISTRIBUTION, STABILITY, OR SPEED
OF THE GOLF CAR, CAN CAUSE SERIOUS PERSONAL INJURY OR DEATH.
iii

FOREWORD
Thank you for choosing Club Car. Whether you have chosen the DS Gasoline or DS Electric, you have
chosen the finest golf car on the market-- the golf car most widely recognized as the industry leader
in vehicle efficiency and long-lasting value. Please protect your investment and ensure that your Club
Car provides years of reliable, superior performance by returning your Warranty Registration (provided
by your distributor/dealer), and by reading and following the maintenance instructions in this manual.
Your comfort and safety are important to us as well, so we urge you to read and follow the step-by-step
operating instructions and safety procedures in this manual. These instructions must be followed in
order to avoid the risk of severe personal injury. If you rent or loan your vehicle to others, we rec-
ommend that you ask them to read this manual before they operate the vehicle.
Club Car products are backed by a customer support system designed to offer you fast, courteous ser-
vice. In the event that your golf car needs repairs or services, we recommend that your local authorized
Club Car representative perform them. For the name and address of the Club Car representative near-
est you, call 706-863-3000, Ext. 261. If you would prefer to write to us, direct your letter to: Club Car,
Attention: Product Development Department, P.O. Box 204658, Augusta, Ga. 30917-4658 USA.
Your local authorized Club Car representative can also provide technical advice, parts, and service
manuals.
We hope you will consider this owner’s manual a permanent part of your golf car. If you sell the vehi-
cle, please include the manual so that the next owner will have the important operating, safety, and
maintenance information it contains.
iv

TABLE OF CONTENTS
Safety Details .......................................................................................................................... 1
General Warnings .................................................................................................................... 2
Vehicle Feature Identification ................................................................................................... 3
General Information ................................................................................................................. 5
Model Identification ................................................................................................................. 5
Safety Committee .................................................................................................................... 5
Pre-Operation Checklist ........................................................................................................... 6
Controls ... 7
Driving Instructions .................................................................................................................. 12
Towing ..... 14
Transporting on a Trailer .......................................................................................................... 14
Storage - Gasoline Vehicle ...................................................................................................... 15
Storage - Electric Vehicle ......................................................................................................... 16
Maintenance ............................................................................................................................ 17
Periodic Service Schedule ....................................................................................................... 19
Periodic Lubrication Schedule - Gasoline Vehicles ................................................................... 20
Periodic Lubrication Schedule - Electric Vehicles ..................................................................... 21
Capacities ............................................................................................................................... 22
Engine Oil - Gasoline Vehicle ................................................................................................... 23
Fueling Instructions - Gasoline Vehicle .................................................................................... 23
Battery - Gasoline Vehicle ....................................................................................................... 24
Battery - Electric Vehicle .......................................................................................................... 25
Battery Charger - Electric Vehicle ............................................................................................ 26
Cleaning ... 30
Vehicle Controllers - Electric Vehicle ........................................................................................ 31
Accessories and Options ......................................................................................................... 31
Subsequent Owner Registration ............................................................................................... 32
Fairway Villager ....................................................................................................................... 32
Vehicle Specifications .............................................................................................................. 34
v

SAFETY DETAILS
It is important to note that some vital statements throughout this manual and on the labels affixed to
the vehicle are preceded by the words DANGER, WARNING, CAUTION, or NOTE. For your protec-
tion, we recommend that you take special notice of these safety procedures. Safety procedures are
essential and must be followed.
Throughout this manual and on the labels affixed to the vehicle, the words “golf car” and “vehicle” are
used interchangeably. “Golf car” is defined in the Notice of this manual and no other representation is
stated or implied.
If any of the labels on the vehicle become damaged, have been removed or cannot be easily read they
should be replaced immediately to avoid possible personal injury, property damage, or death. Contact
your CLUB CAR distributor/dealer.
The safety procedures listed must be followed whenever the vehicle is being operated, repaired, or ser-
viced. Other specific warnings appear throughout this manual and on the vehicle.
1
DANGER
• A DANGER INDICATES AN IMMEDIATE HAZARD WHICH WILL RESULT IN SEVERE PER-
SONAL INJURY OR DEATH.
WARNING
• THIS OWNER’S MANUAL SHOULD BE READ COMPLETELY BEFORE ATTEMPTING TO
DRIVE OR SERVICE THE VEHICLE. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS
MANUAL COULD RESULT IN SEVERE PERSONAL INJURY, PROPERTY DAMAGE OR
DEATH.
WARNING
• A WARNING INDICATES AN IMMEDIATE HAZARD WHICH COULD RESULT IN SEVERE
PERSONAL INJURY OR DEATH.
CAUTION
• A CAUTION INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN
PRODUCT OR PROPERTY DAMAGE OR MINOR PERSONAL INJURY.
NOTE
• A NOTE PROVIDES KEY INFORMATION TO MAKE PROCEDURES MORE EASILY UNDER-
STOOD.

GENERAL WARNINGS
2
Figure 1 Figure 2
DANGER
• GASOLINE VAPORS - FLAMMABLE - EXPLOSIVE - DO NOT SMOKE. KEEP SPARKS AND
FLAMES AWAY FROM THE AREA OF THE VEHICLE. SERVICE ONLY IN WELL-VENTI-
LATED AREAS.
• BATTERY VAPORS - FLAMMABLE - EXPLOSIVE - DO NOT SMOKE. KEEP SPARKS AND
FLAMES AWAY FROM THE AREA OF THE VEHICLE. SERVICE ONLY IN WELL-VENTI-
LATED AREAS.
• DO NOT OPERATE IN AN ENCLOSED AREA WITHOUT PROPER VENTILATION. ENGINE
PRODUCES CARBON MONOXIDE WHICH IS AN ODORLESS, DEADLY POISON.
• A GOLF CAR WILL NOT PROVIDE PROTECTION FROM LIGHTNING, FLYING OBJECTS, OR
OTHER STORM RELATED HAZARDS. IF CAUGHT IN A STORM WHILE DRIVING A GOLF
CAR, EXIT THE VEHICLE AND SEEK SHELTER IN ACCORDANCE WITH SAFETY GUIDE-
LINES APPLICABLE TO YOUR LOCATION.
WARNING
• ONLY TRAINED TECHNICIANS SHOULD REPAIR OR SERVICE THE VEHICLE. ANYONE
DOING EVEN SIMPLE REPAIRS OR SERVICE SHOULD FOLLOW THE CORRECT PROCE-
DURES AND OBEY THE WARNINGS LISTED IN THIS MANUAL AS WELL AS THOSE IN THE
MAINTENANCE AND SERVICE MANUAL.
• ALWAYS WEAR SAFETY GLASSES OR EYE PROTECTION WHEN SERVICING THE VEHI-
CLE.
• TURN KEY SWITCH TO “OFF”, REMOVE KEY, BLOCK TIRES, PLACE FORWARD/REVERSE
LEVER IN “NEUTRAL” AND DISCONNECT BATTERY(IES) PRIOR TO SERVICING. (ON
GASOLINE VEHCLES, DISCONNECT THE NEGATIVE BATTERY LEAD FIRST, FOR ELEC-
TRIC VEHICLES, SEE FIGURES 1 AND 2)
• ALWAYS USE INSULATED TOOLS WHEN WORKING AROUND BATTERIES OR ELECTRICAL
CONNECTIONS.
• IMPROPER USE OF THE VEHICLE, OR FAILURE TO PROPERLY MAINTAIN IT, COULD
RESULT IN DECREASED VEHICLE PERFORMANCE OR SEVERE PERSONAL INJURY.
• ANY MODIFICATION OR CHANGE TO THE VEHICLE WHICH AFFECTS THE STABILITY OR
INCREASES THE SPEED BEYOND THE FACTORY SPECIFICATIONS COULD RESULT IN
SEVERE PERSONAL INJURY OR DEATH.

3
DS GASOLINE VEHICLE FEATURE IDENTIFICATION

4
DS ELECTRIC VEHICLE FEATURE IDENTIFICATION

5
GENERAL INFORMATION
There are four DS Golf Car models: the DS gasoline powered vehicle, the DS V-Glide 36 volt electric
powered vehicle, the DS PowerDrive System 48 (48 volt) electric vehicle, and the DS PowerDrive Sys-
tem 48 vehicle with regenerative braking. Throughout this manual, important features unique to
each model are highlighted. We urge the owner/operator to read and understand this manual, and to
pay special attention to the features specific to his/her vehicle .
MODEL IDENTIFICATION
The serial number of your CLUB CAR is stamped on the data plate mounted on the frame directly
above the accelerator pedal (Example: A9601-123456 for Electric or AG9601-123456 for Gasoline)
(See Figure 3).
SAFETY COMMITTEE
If the golf car is to be rented or is part of a fleet, we strongly recommend that a safety committee be
appointed. One of the main concerns of this committee should be the safe operation of the golf cars.
This should include at a minimum:
• Where golf cars should be driven.
• Ensuring that proper warnings of driving hazards displayed and visible.
• Who should and who should not drive
golf cars.
• Instructing first time drivers.
• Maintaining golf cars in a safe driving
condition.
• How various rules are to be enforced.
The safety committee should include all
these items and such others as the com-
mittee feels necessary or appropriate.
NOTE
Figure 3
• ALWAYS MENTION THIS NUMBER WHEN ORDERING PARTS OR MAKING INQUIRIES. IF
THIS VEHICLE IS EQUIPPED AS A FAIRWAY VILLAGER FOUR-PASSENGER VEHICLE,
READ THE SPECIAL INSTRUCTIONS ON PAGES 32-33.
NOTE
• SIGNS SUCH AS STEEP HILL AND SHARP TURN ARE AVAILABLE FROM GOLF CAR
MANUFACTURERS ASSOCIATION MEMBERS.

PRE-OPERATION CHECKLIST
Your CLUB CAR has been thoroughly inspected and adjusted at the factory, and also by your CLUB
CAR distributor/ dealer. However, upon arrival of your new CLUB CAR(s), you should become
familiar with its controls and operation, and carefully inspect each vehicle to be satisfied that it is in prop-
er working condition before accepting delivery.
Use the following checklist as a guide to inspect your new vehicle. Any problems should be correct-
ed only by your CLUB CAR distributor/dealer or a trained technician.
•General: All the parts should be in place and properly installed. Be sure that all nuts, bolts, and
screws are tight. On the DS Gasoline vehicle, check all hose clamps for tight fit as well as the
starter belt for tightness.
•Warning Labels: Check to ensure that all warning and operation labels are in place (See
Pages 3 and 4).
•Tires: Check for proper tire pressure (See Capacities, Page 22).
•DS Electric Batteries (all models): Check electrolyte to ensure that it is at its proper level
(See Figure 22, Page 25). Check battery posts. Wires should be tight and free of corrosion.
Charge batteries fully before first use of vehicle.
•DS V-Glide Speed Switch: Be sure speed switch cover is properly secured prior to operating the
vehicle.
•DS Gasoline Engine: Check for proper engine oil level (See Engine Oil, Page 23).
•DS Gasoline Fuel: Check fuel level (See Fueling Instructions, Page 23).
PERFORMANCE INSPECTION:
After you have familiarized yourself with the vehicle’s controls and have read and understood the dri-
ving instructions, take the vehicle for a test drive. Check the following:
All vehicles:
•Brakes: Be sure that the brakes function properly. Both rear wheels should brake simultaneously.
The pedal should not go more than halfway to the floor. If it does, have the brake system
checked.
•Park Brake: The park brake should lock the wheels when latched, and should release when either
the accelerator or brake pedal is depressed.
•Steering: The vehicle should be easy to steer and should not have any play in the steering wheel.
•Accelerator: As the accelerator pedal is depressed, the engine or motor should start and the vehi-
cle should come up smoothly to full speed. When the pedal is released it should return to the orig-
inal position and the engine or motor should stop. The DS Electric vehicle runs at reduced speed
in reverse.
•DS Gasoline Governor: Check the speed of the vehicle. The vehicle should run at 19-24
KPH (12-15 MPH) on a level surface.
•General: Listen for any unusual noises such as squeaks or rattles. Check the vehicle’s ride and
performance. Have a CLUB CAR distributor/dealer or a trained mechanic investigate anything
unusual.
6
WARNING
• BE SURE THE PLASTIC HAS BEEN REMOVED FROM THE SEAT BOTTOM BEFORE OPER-
ATING VEHICLE. FAILURE TO DO SO MAY RESULT IN A FIRE, PROPERTY DAMAGE,
PERSONAL INJURY, OR DEATH.

DS PowerDrive System 48 Vehicles with Regenerative Braking:
• Zero Speed Detect: With the vehicle parked on level ground and the park brake disengaged, turn
the ignition key to the ON position and attempt to push the vehicle. It should resist rolling with the
forward and reverse switch in any position.
• “Pedal Up” Motor Braking: Accelerate the vehicle to full speed and then release the accelerator
pedal. The vehicle should quickly and smoothly slow to approximately 9 mph.
• “Pedal Down” Motor Braking: Accelerate down an incline with the accelerator pedal depressed.
When the vehicle reaches approximately 15 mph, the regenerative braking should engage and
moderate vehicle speed between 15 and 18 mph, depending upon the grade of the hill.
CONTROLS
KEY SWITCH -
The key switch is mounted on the dash to the right of the steering column (See Figure 4, Page 8). It
has two positions, “OFF” and “ON”, which are clearly labeled.
7
WARNING
• THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE
STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, OR OTHER REPRODUC-
TIVE HARM.
• IF RENTING OR LOANING THE VEHICLE, MAKE SURE THE DRIVER IS FAMILIAR WITH ALL
CONTROLS AND OPERATING PROCEDURES BEFORE ALLOWING THE VEHICLE TO BE
DRIVEN.
• DO NOT TAMPER WITH THE GASOLINE VEHICLE’S GOVERNOR. DOING SO WILL VOID
THE WARRANTY, AS WELL AS DAMAGE THE ENGINE AND OTHER COMPONENTS, AND
COULD RESULT IN PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH DUE TO UNSAFE
SPEEDS.
• DO NOT MODIFY OR CHANGE THE VEHICLE IN ANY WAY WHICH MAY AFFECT THE
STABILITY OR INCREASE THE SPEED BEYOND FACTORY SPECIFICATIONS. PROPERTY
DAMAGE, PERSONAL INJURY, OR DEATH COULD RESULT.
• DO NOT SHIFT THE FORWARD/REVERSE LEVER WHILE THE VEHICLE IS IN MOTION. TO
AVOID INJURY TO AN UNSUSPECTING PASSENGER OR DAMAGE TO THE VEHICLE,
ALWAYS BRING THE VEHICLE TO A FULL STOP BEFORE SHIFTING LEVER. BUZZER
WILL SOUND AS A WARNING WHEN THE VEHICLE IS IN REVERSE.
• DEPRESS THE BRAKE PEDAL FIRMLY UNTIL STOPPED. SET THE PARK BRAKE, TURN
KEY SWITCH “OFF”, AND REMOVE THE KEY WHEN LEAVING THE VEHICLE TO AVOID
UNINTENTIONAL STARTING OR ROLLING OF THE VEHICLE.
DANGER
• DO NOT OPERATE GASOLINE VEHICLE IN AN ENCLOSED AREA WITHOUT PROPER
VENTILATION. GASOLINE ENGINES PRODUCE CARBON MONOXIDE GAS, WHICH IS
AN ODORLESS, DEADLY POISON.
NOTE
• KEY IS REMOVABLE IN THE “OFF” POSITION ONLY.

FORWARD/REVERSE CONTROL -
DS Gasoline, DS V-Glide Electric, and DS PowerDrive System 48:
The forward/reverse shift lever is located on the seat support panel, below and to the right of the dri-
ver’s right knee (See Figure 5). The lever has three distinct positions: F(forward), N(neutral), and R
(reverse). Rotate the lever towards the driver, F(forward), to run the vehicle in the forward direction,
or towards the passenger, R(reverse), to run the vehicle in reverse. When the lever is in the
straight up, or N(neutral) position, the vehicle will not run. The engine on the DS Gasoline will stop if
it is shifted to this position while running. The DS Electric vehicle operates at reduced speed in reverse.
DS PowerDrive System 48 With Regenerative Braking:
The forward/reverse shift switch is located in the same place as the forward/reverse shift lever on all
other DS models; on the seat support panel below and to the right of the driver’s right knee. The For-
ward (F) and Reverse (R) positions are clearly marked on the switch. Push down the F(forward) side
of the switch to run the vehicle in the forward direction, or push down the R(reverse) side of the switch
to run the vehicle in reverse. When the switch is positioned with neither side down, the vehicle is in the
“neutral” position and the vehicle will not run if the accelerator is depressed (See Figure 6).
ACCELERATOR PEDAL -
The accelerator pedal is the pedal on the right, with the word GO molded into it (See Figure 7).
8
NOTE
NOTE
Figure 4 Figure 5
• THE REVERSE BUZZER WILL SOUND AS A WARNING WHEN THE VEHICLE IS IN REVERSE.
•THE OPERATION OF THE ACCELERATOR PEDAL DIFFERS FROM THAT OF AN AUTO-
MOBILE. WHEN THE KEY SWITCH IS “ON”, AND THE SHIFT LEVER IS IN EITHER FOR-
WARD OR REVERSE, DEPRESSING THE ACCELERATOR PEDAL WILL AUTOMATICALLY
RELEASE THE PARK BRAKE AND START THE VEHICLE MOVING IN THE DIRECTION
SELECTED (FORWARD OR REVERSE). AS THE ACCELERATOR PEDAL IS DEPRESSED,
SPEED WILL INCREASE UNTIL FULL SPEED IS REACHED. WHEN THE ACCELERATOR IS
RELEASED, POWER WILL BE CUT OFF AND THE ENGINE OR MOTOR WILL STOP RUN-
NING.
• POWERDRIVE SYSTEM 48 VEHICLES WITH REGENERATIVE BRAKING ONLY: SEE
“PEDAL UP” AND “PEDAL DOWN” MOTOR BRAKING AT TOP OF PAGE 7.

BRAKE PEDAL -
The brake pedal is the large pedal on the left with the word STOP molded into it (See Figure 7). To
slow or stop the vehicle, depress the brake pedal with your right foot.
PARK BRAKE PEDAL -
The park brake pedal is the small raised portion in the upper left corner of the brake pedal. It has the
word PARK molded into it and the words PARK BRAKE marked on top of it (See Figure 8). To set the
park brake, depress the brake pedal firmly and tilt the park brake portion of the pedal forward with your
foot (See Figure 9).
GASOLINE VEHICLE ONLY:
NEUTRAL LOCK-OUT -
The vehicle has a neutral lock-out circuit that prevents the driver from starting the vehicle in NEUTRAL.
If the vehicle is started in forward or reverse and then shifted to neutral, the engine will stop running.
9
Figure 6 Figure 7
Figure 8 Figure 9
WARNING
• THE PARK BRAKE WILL RELEASE AUTOMATICALLY WHEN EITHER THE ACCELERA-
TOR OR BRAKE PEDAL IS DEPRESSED. THE PARK BRAKE HAS MULTIPLE LOCKING
POSITIONS AND SHOULD BE FIRMLY PRESSED TO PREVENT THE VEHICLE FROM
ROLLING.

Neutral Lock-out Continued:
For the convenience of the trained mechanic, there is a neutral lock-out cam located on the back of the
forward/reverse lever. If the neutral lock-out cam is pulled out approximately 10 millimeters (3/8 inch)
and then rotated one-half turn until it snaps into place, the vehicle will be in the SERVICE position (See
Figure 10). This will allow the mechanic to run the engine in NEUTRAL for certain maintenance pro-
cedures. With the cam in this position, the vehicle will not operate if the forward/reverse lever is placed
in either the forward or reverse position. To put the vehicle back into the OPERATE position, pull the
cam out approximately 10 millimeters (3/8 inch) and rotate it one-half turn until it snaps into place (See
Figure 11).
CHOKE -
The choke is located on the seat support panel below and to the left of the driver’s left knee (See Fig-
ure 12). If the vehicle is hard to start in cool or cold temperatures, simply push in the choke cover with
your left hand to activate it. Hold it during start up and release the choke cover after the engine starts
and runs smoothly.
OIL LIGHT -
The DS Gasoline golf car is equipped with a low oil warning light, located on the dash panel just above
the steering column (See Figure 13). If the oil warning light comes on, oil should be checked and
added to the engine as necessary before continuing to use the vehicle. The vehicle should never be
driven with the oil warning light remaining on. If the oil warning light goes on and off, you may proceed,
but oil should be added at the first opportunity. If the oil level is correct and the light stays on, have a
trained mechanic check the vehicle.
POWERDRIVE™ SYSTEM 48 ELECTRIC VEHICLES ONLY:
BATTERY WARNING LIGHT -
The PowerDrive System 48 vehicle features a dash mounted warning light (above steering column) that,
when the vehicle is in operation, indicates low battery voltage, or, when the vehicle is being charged,
indicates a charging problem. The battery warning light is controlled by the PowerDrive System 48 on-
board computer.
10
NOTE
• BE SURE TO RETURN THE CAM TO THE OPERATE POSITION AFTER SERVICING THE
VEHICLE, OR IT WILL NOT RUN WITH THE DIRECTION SELECTOR IN EITHER THE FOR-
WARD OR REVERSE POSITION.
WARNING
• WITH THE CAM IN THE SERVICE POSITION AND THE ENGINE RUNNING, THE VEHICLE
MAY MOVE SUDDENLY IF THE FORWARD/REVERSE LEVER IS SHIFTED OR ACCIDEN-
TALLY BUMPED. TO PREVENT THIS, BLOCK THE FRONT AND REAR TIRES AND ALWAYS
FIRMLY SET THE PARK BRAKE BEFORE SERVICING OR LEAVING THE VEHICLE.
WARNING
• FAILURE TO ADD OIL IMMEDIATELY WHEN OIL WARNING LIGHT STAYS ON MAY RESULT
IN PERMANENT ENGINE DAMAGE.

When the vehicle is in operation, the warning light will come on and remain illuminated if:
• Batteries voltage drops below 48 when there is no load on the batteries (the vehicle is stopped and
there are no accessories on).
• Batteries have discharged to less than 25% of rated capacity.
If the warning light comes on during a round of golf, there is enough power remaining to finish the round,
but the car should be charged before being used again. If the warning light comes on and the vehicle
is unable to finish the round, have your Club Car distributor/dealer check the vehicle for a possible bat-
tery or electrical system problem.
When the batteries receive an incomplete charge because 1) the DC power cord is disconnected, 2)
AC power to the charger is interrupted, 3) automatic charger shut-off occurs after 16 hours of oper-
ation, or 4) the charger malfunctions, the warning light will indicate as follows:
• The warning light will not come on if the charge is 90% or more complete. The on-board computer
will retain in memory the amount of charge needed to fully replenish the batteries and will com-
plete the charge during the next charge cycle.
• When the charger is unplugged, the warning light will come on and remain illuminated for 10 sec-
onds if the charge is less than 90% complete but the car has enough power to complete 36 holes
of golf. This will alert the fleet operator that the car may be used, but that it must be charged to
completion as soon as possible.
• The warning light will come on and remain illuminated if the charger times out at 16 hours (see
charger manual) and the batteries are not sufficiently charged. This indicates an abnormal
charge cycle. The charger and batteries should be checked by your Club Car distributor/dealer.
11
Figure 10 Figure 11
Figure 12 Figure 13

Battery Warning Light continued:
• The warning light will come on during a charge cycle (DC plug is still connected) if AC power to
the charger is interrupted. The light will go out when AC power is restored.
DRIVING INSTRUCTIONS
No one should drive the vehicle without first being instructed in the proper operation and use of the vehi-
cle’s controls. An experienced operator should accompany each first-time driver on a test drive before
allowing him(her) to operate the vehicle alone. Only licensed drivers should be allowed to drive this
vehicle.
12
WARNING
• IF RENTING OR LOANING THE VEHICLE, MAKE SURE THE DRIVER IS FAMILIAR WITH ALL
CONTROLS AND OPERATING PROCEDURES BEFORE ALLOWING THE VEHICLE TO BE
DRIVEN.
• NO MORE THAN TWO PEOPLE SHOULD BE ON THE VEHICLE AT ONE TIME.
• THE VEHICLE IS NOT SPECIALLY EQUIPPED FOR HANDICAPPED PERSONS. BE SURE
ALL PERSONS CAN PROPERLY OPERATE VEHICLE PRIOR TO ALLOWING THEM TO
DRIVE THE VEHICLE.
• FOR NIGHT USE, VEHICLE MUST BE EQUIPPED WITH HEADLIGHTS, TAILLIGHTS, AND
REFLECTORS.
• STOP VEHICLE BEFORE SHIFTING THE FORWARD/REVERSE LEVER. FAILURE TO DO SO
MAY RESULT IN INJURY TO AN UNSUSPECTING PASSENGER AND (OR) DAMAGE TO THE
VEHICLE. BUZZER WILL SOUND AS A WARNING WHEN THE VEHICLE IS IN REVERSE.
WHEN DRIVING THE VEHICLE:
• OPERATE THE VEHICLE FROM THE DRIVER’S SEAT ONLY.
• REMAIN SEATED IN A MOVING VEHICLE AND HOLD ON TO SEAT HANDLES OR
HANDRAILS AT ALL TIMES TO PREVENT FALLS. DRIVER SHOULD KEEP BOTH HANDS ON
STEERING WHEEL AT ALL TIMES.
• KEEP ALL BODY PARTS INSIDE THE VEHICLE TO PREVENT THEM FROM GETTING
CAUGHT BETWEEN THE VEHICLE AND THE GROUND OR OTHER OBJECTS.
• DRIVE SLOWLY IN TURNS AND DRIVE STRAIGHT UP OR DOWN SLOPES TO PREVENT
OVERTURNING OF THE VEHICLE. VEHICLE SHOULD NOT BE DRIVEN ON SLOPES
EXCEEDING 20% OF GRADE.
• AVOID SUDDEN STARTS, STOPS AND ABRUPT TURNS TO AVOID INJURY TO AN UNSUS-
PECTING PASSENGER AND (OR) DAMAGE TO THE VEHICLE.
• TO AVOID THE POSSIBILITY OF LOSING CONTROL OF OR OVERTURNING THE VEHICLE,
REDUCE SPEED FOR ADVERSE DRIVING CONDITIONS SUCH AS WET GRASS OR ROUGH
TERRAIN.
• DO NOT USE ON PUBLIC ROADS. THE VEHICLE IS NOT DESIGNED OR INTENDED FOR
STREET USE AND SHOULD NOT BE LICENSED FOR USE ON PUBLIC ROADS.
• OBEY ALL LOCAL RULES CONCERNING GOLF CARS.
• THE VEHICLE SHOULD ONLY BE DRIVEN IN SPECIFIED AREAS BY TRAINED PEOPLE.
• TO AVOID BEING STRUCK, DO NOT STAND IN FRONT OF OR BEHIND VEHICLE.
• DO NOT DRIVE WHILE UNDER THE INFLUENCE OF ALCOHOL, DRUGS, OR MEDICA-
TIONS.