Club Car CARRYALL I 1997 User manual

19971997
CarryallCarryall
VehiclesVehicles
Manual Number: 101906302
Print Code: 0796A00000
Club CarClub Car
Owner’s ManualOwner’s Manual
RR

i
NOTICE
The Club Car Limited Warranty appears on the last pages of this manual. No other warranties, express or
implied, are contained herein. Please complete and return the warranty registration card included in this
manual.
Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the
use of the material in this manual.
This manual contains proprietary information that is protected by copyright. All rights are reserved. No part of
this manual may be photocopied, reproduced, or translated to another language without the written consent
of Club Car, Inc.
The information contained in this document is subject to change without notice.
Club Car reserves the right to make design changes to either gasoline or electric vehicles without obligation
to make these changes on units previously sold.
These vehicles are designed and manufactured for off-road use only. They do not conform to Federal Motor
Vehicle Safety Standards or EPA regulations and are not equipped for operation on public streets, roads, or
highways.
©1996 Club Car, Inc.
Club Car, Armorflex, PowerDrive, Carryall,
and Tranquility are registered trademarks of Club Car, Inc.
This manual effective August 1, 1996

ii
FOREWORD
Thank you for choosing Club Car. You have chosen the finest utility vehicle on the market; the vehicle most
widely recognized as the industry leader in vehicle efficiency and long-lasting value. Please protect your
investment and ensure that your Club Car provides years of reliable, superior performance by filling out and
returning your Warranty Registration Card (located between the last page and back cover of this manual),
and by reading and following the maintenance instructions in this manual.
Your comfort and safety are important to us as well, so we urge you to read and follow the step-by-step oper-
ating instructions and safety procedures in this manual. These instructions must be followed in order to avoid
the risk of severe personal injury. If you rent or loan your vehicle to others, we recommend that you ask them
to read this manual before they operate the vehicle.
Club Car products are backed by a customer support system designed to offer you fast, courteous service. In
the event that your golf car needs repairs or services, we recommend that your local authorized Club Car
representative perform them. For the name and address of the Club Car representative nearest you, call
706-863-3000, Ext. 822. If you would prefer to write to us, direct your letter to: Club Car, Attention: Product
Development Department, P.O. Box 204658, Augusta, Ga. 30917-4658 USA. Your local authorized Club Car
representative can also provide technical advice, parts, and service manuals.
We hope you will consider this owner’s manual a permanent part of your golf car. If you sell the vehicle,
please include the manual so that the next owner will have the important operating, safety, and maintenance
information it contains.

iii
TABLE OF CONTENTS
Safety Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Feature Identification - Carryall I and Carryall II Gasoline Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Feature Identification - Carryall I and Carryall II Electric Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Feature Identification - Carryall II Plus (Gasoline) Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Feature Identification - Carryall VI Electric Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Feature Identification - Carryall VI Gasoline Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pre-Operation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Controls - Carryall I Electric, Carryall II Electric, Carryall VI Electric,
Carryall I Gasoline, and Carryall II Gasoline Vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Driving Instructions - Carryall I Electric, Carryall II Electric, Carryall VI Electric,
Carryall I Gasoline, and Carryall II Gasoline Vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Controls - Carryall II Plus and Carryall VI Gasoline Vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Driving Instructions - Carryall II Plus and Carryall VI Gasoline Vehicles . . . . . . . . . . . . . . . . . . . . . . . . . 27
Bed Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Transporting on a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Storage - Gasoline Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Storage - Electric Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Periodic Service Schedule - Gasoline Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Periodic Service Schedule - Electric Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Periodic Lubrication Schedule - Gasoline Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Periodic Lubrication Schedule - Electric Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Liquid Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Tire Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Engine Oil - Gasoline Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Fueling Instructions - Gasoline Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Battery - Gasoline Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Batteries - Electric Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Battery Charger - Electric Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Cleaning The Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Vehicle Controller - Electric Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Accessories and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Subsequent Owner Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Vehicle Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

iv
Safety signs like you see above may at first seem shocking, but their impact is mild
compared with the reality of severe personal injury.
Your safey and satisfaction are of the utmost importance to Club Car.That is why we
urge you to study this owner’s manual, and to read, understand, and heed the warn-
ings in this manual, as well as the safety decals on your vehicle, before operating
the vehicle.
Take time to understand the language of safety. It is a language that can save your
life.
!
WARNING
Moving Parts
Practice Safety

1
SAFETY DETAILS
It is important to note that some vital statements throughout this manual and on the decals affixed to the
vehicle are preceded by the words DANGER, WARNING, CAUTION, or NOTE. For your protection, we rec-
ommend that you take special notice of these safety procedures. Safety procedures are essential and must
be followed.
If any of the operation or warning decals on the vehicle become damaged, have been removed or cannot be
easily read they should be replaced immediately to avoid possible personal injury, property damage, or
death. Contact your CLUB CAR distributor/dealer.
• THIS OWNER’S MANUAL SHOULD BE READ COMPLETELY BEFORE ATTEMPTING TO DRIVE
OR SERVICE THE VEHICLE. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN PROPERTY DAMAGE, SEVERE PERSONAL INJURY, OR DEATH.
• A DANGER INDICATES AN IMMEDIATE HAZARD WHICH WILL RESULT IN SEVERE PER-
SONAL INJURY OR DEATH.
• A WARNING INDICATES AN IMMEDIATE HAZARD WHICH COULD RESULT IN SEVERE PER-
SONAL INJURY OR DEATH.
• A CAUTION INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN PROD-
UCT OR PROPERTY DAMAGE OR MINOR PERSONAL INJURY.
• A NOTE PROVIDES KEY INFORMATION TO MAKE PROCEDURES MORE EASILY UNDER-
STOOD.
WARNING
DANGER
WARNING
CAUTION
NOTE

2
GENERAL WARNINGS
The safety procedures listed must be followed whenever the vehicle is being operated, repaired, or
serviced. Other specific warnings appear throughout this manual and on the vehicle.
•GASOLINE VAPORS - FLAMMMABLE! EXPLOSIVE! DO NOT SMOKE. KEEP SPARKS AND
FLAMES AWAY FROM THE AREA OF THE VEHICLE. SERVICE ONLY IN WELL-VENTILATED
AREAS.
•BATTERY VAPORS - FLAMMMABLE! EXPLOSIVE! DO NOT SMOKE. KEEP SPARKS AND
FLAMES AWAY FROM THE AREA OF THE VEHICLE. SERVICE ONLY IN WELL-VENTILATED
AREAS.
•DO NOT OPERATE GASOLINE VEHICLE IN ENCLOSED AREA WITHOUT PROPER VENTILA-
TION. ENGINE PRODUCES CARBON MONOXIDE WHICH IS AN ODORLESS, DEADLY POISON.
•A UTILITY VEHICLE WILL NOT PROVIDE PROTECTION FROM LIGHTNING, FLYING OBJECTS,
OR OTHER STORM RELATED HAZARDS. IF CAUGHT IN A STORM WHILE DRIVING A CLUB
CAR UTILITY VEHICLE, EXIT THE VEHICLE AND SEEK SHELTER IN ACCORDANCE WITH
APPLICABLE SAFETY GUIDELINES FOR YOUR LOCATION.
• THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE
STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, OR OTHER REPRODUCTIVE
HARM.
• ONLY TRAINED MECHANICS SHOULD REPAIR OR SERVICE THE VEHICLE. ANYONE DOING
EVEN SIMPLE REPAIRS OR SERVICE SHOULD FOLLOW THE PROCEDURES EXACTLY AS
STATED IN THIS MANUAL, AND OBEY ALL DANGERS , WARNINGS , AND CAUTIONS LISTED IN
THIS MANUAL AS WELL AS THOSE AFFIXED TO THE VEHICLE.
• ALWAYS WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHEN SERVICING THE
VEHICLE. WEAR A FULL FACE SHIELD WHEN WORKING WITH BATTERIES.
• ALWAYS USE INSULATED TOOLS WHEN WORKING AROUND BATTERIES OR ELECTRICAL
CONNECTIONS.
• IMPROPER USE OF THE VEHICLE OR FAILURE TO PROPERLY MAINTAIN IT, COULD RESULT
IN DECREASED VEHICLE PERFORMANCE OR SEVERE PERSONAL INJURY.
• ANY MODIFICATION OR CHANGE TO THE VEHICLE WHICH AFFECTS THE STABILITY OR
HANDLING OF THE VEHICLE, OR INCREASES MAXIMUM VEHICLE SPEED BEYOND FACTORY
SPECIFICATIONS COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH.
• FOLLOW ALL PROCEDURES LISTED IN THIS MANUAL FOR LOADING AND UNLOADING THE
VEHICLE.
GASOLINE VEHICLES ONLY:
• TO AVOID UNINTENTIONAL STARTING OF THE VEHICLE, BEFORE SERVICING ALWAYS:
- DISCONNECT THE BATTERY CABLES, NEGATIVE (-) FIRST.
- DISCONNECT THE SPARK PLUG WIRE FROM THE SPARK PLUG.
• FRAME GROUND - DO NOT ALLOW WRENCH OR OTHER METAL OBJECTS TO CONTACT
FRAME WHEN DISCONNECTING BATTERIES OR OTHER ELECTRICAL WIRING. NEVER
ALLOW A POSITIVE WIRE TO TOUCH THE VEHICLE FRAME, ENGINE, INNER FRAME, OR
OTHER METAL COMPONENT.
Warnings continued on next page.
DANGER
WARNING

3
General Warnings, Continued:
ELECTRIC VEHICLES ONLY:
• TO AVOID UNINTENTIONAL STARTING OF THE VEHICLE, DISCONNECT THE BATTERIES AS
SHOWN (SEE FIGURES 1 AND 2) AND DISCHARGE THE CONTROLLER AS FOLLOWS:
- TURN THE KEY SWITCH TO ON AND PLACE THE FORWARD AND REVERSE SWITCH IN THE
REVERSE POSITION.
- SLOWLY DEPRESS THE ACCELERATOR PEDAL AND KEEP IT DEPRESSED UNTIL THE
REVERSE WARNING BUZZER CAN NO LONGER BE HEARD. WHEN THE BUZZER STOPS
SOUNDING, THE CONTROLLER IS DISCHARGED.
FIGURE 1 FIGURE 2
WARNING
POS.
NEG.
POS.
NEG.
POS.
NEG.
POS.
NEG.
POS.
NEG.
POS.
NEG.
#1
#2#5
#6
#4
#3
FRONT OF CAR
POWERDRIVE SYSTEM 48
CARRYALL I
DISCONNECT HERE
POS.
NEG.
POS.
NEG.
POS.
NEG.
POS.
NEG.
POS.
NEG.
POS.
NEG.
#1
#2
#5
#4
#3
FRONT OF CAR
POWERDRIVE SYSTEM 48
CARRYALL II AND CARRYALL VI
DISCONNECT HERE
#6

4
•Vehicle rated capacity - 800 lbs. on level surface - See
Owner's manual.
•Maximum cargo bed load - 300 lbs.
•Avoid stopping on or backing down steep hills when
fully loaded.
•Do not load tailgate.
•Cargo should be evenly spread over the floor of cargo
bed as far forward as possible.
•Secure loads to prevent load shifting.
•For vehicle stability, drive slowly when loaded and avoid
top heavy loads. The center of gravity of load must not
exceed 15 inches above cargo bed bottom.
•Maximum trailer hitch tongue weight - 150 lbs.
VEHICLE LOADING
OPERATING INSTRUCTIONS
•Read owner’s manual prior to operation.
•Study and understand controls. Be sure everyone is seated.
•Before driving, read safety warnings located above pedals.
•Make sure wheels are turned in desired direction.
•Turn key to “ON”position and be sure nothing is in your path.
•Select direction by placing shift lever in desired direction.
Turn key to “ON”position and be sure nothing is in your path.
•Select direction by placing shift lever in desired position:
F - Forward N - Neutral R - Reverse
•Vehicle will start moving when accelerator pedal is depressed.
•Slowly depress accelerator pedal to increase speed. Park brake will
release when accelerator pedal is depressed.
•To stop, release accelerator pedal and depress brake pedal.
•After stopping, firmly depress park brake until it locks.
•Turn key to “OFF”position, remove key and place shift lever
in the straight up neutral position when not in use.
Pinch
point
!WARNING
!WARNING
Keep hands, body and other
persons away when closing bed.
L
A
T
C
H
O
P
E
N
•Read operating instructions before
using vehicle.
•Never stand in front or behind vehicle.
•Vehicle should be driven only in specified
areas by trained persons.
•Do not use on public roads.
•Only two persons per front seat.
•Operate vehicle from driver’s side only.
•Do not start vehicle until all people
are seated.
•Remain seated and hold on in moving vehicle.
•Keep arms, legs, feet and body inside vehicle.
•Stop vehicle before changing direction.
Buzzer will sound in reverse.
•Drive slowly in turns.
•Drive slowly straight up and down slopes.
•Set park brake before leaving vehicle.
•Remove key when vehicle is not in use.
•Place shift lever in neutral when vehicle
is not in use.
WARNING
!
Failure to follow these
instructions can cause
severe injury or death.
!WARNING
No persons in
cargo bed.
VEHICLE LOADING
LABEL
OPERATING
INSTRUCTIONS
TILT BED
WARNING
BED LATCH
DECAL
BED LATCH
PINCH
WARNING
DECAL
KEY SWITCH
SAFETY WARNING
LABEL
PARK BRAKE
PEDAL
ACCELERATOR
PEDAL
SERIAL
NUMBER
OIL WARNING
LIGHT
BRAKE
PEDAL
OFF ON
CARRYALL I AND CARRYALL II GASOLINE

5
CARRYALL
ClubCar
®
Checking Engine Oil Level
Service Regular Interval
Governor is factory adjusted for
12 - 14 mph max. Do not tamper with
adjustment. To do so:
1) will void the warranty; 2) may result in
damage to the engine or components;
3) could result in severe personal injury.
WARNING
!
SAE 30 above 32°F (0ºC) or
SAE 5 W20 below 32°F (0°C)
Classification SE, SF, SG or Higher
*Whichever comes first
1. Check Oil Level
2. Oil and Filter Change
3. Check Condition and Clean
Air Filter Element
4. Change Air Filter
5. Check Tire Pressure
6. Replace Fuel Filters
7. Check / Fill Drive Unit
8. Check / Fill Transmission
Monthly
First - 100 Hours
*Additional - Annually or 200 Hours
One Year Under Normal Use
Six Months Under Dusty Conditions
* Two Years or 300 Hours
Monthly (See Manual)
* Two Years or 300 Hours
* One Year or 150 Hours
* One Year or 150 Hours
WARNING
!
HOT manifold and muffler
can cause severe burns.
WARNING
!
Negative frame ground. Do not contact positive (+)
battery post or cable to frame as this can cause
battery explosion, electrical shocks, and burns.
DANGER
!
•Gasoline –extremely flammable.
•Keep heat, sparks and open flame away from fuel
tank and fuel lines.
•Do not add fuel while engine is running or hot.
•Service by trained personnel.
!WARNING
MOVING PARTS
DANGER / POISON
!
FLUSH EYES
IMMEDIATELY
WITH WATER
GET
MEDICAL
HELP
FAST
SULFURIC
ACID
CAN CAUSE
BLINDNESS OR
SEVERE BURNS
NO
•SPARKS
•FLAMES
•SMOKING
KEEP OUT OF THE REACH OF CHILDREN –DO NOT TIP –KEEP VENT CAPS TIGHT AND LEVEL
SHIELD
EYES
EXPLOSIVE
GASES
CAN CAUSE
BLINDNESS OR INJURY
HOT MANIFOLD
AND MUFFLER
(ON ENGINE)
FRAME GROUND
WARNING
(ON FRAME)
CHOKE
BATTERY DANGER
LABEL
(ON BODY UNDER SEAT)
GASOLINE TANK
DANGER LABEL
(ON BODY UNDER SEAT)
PERIODIC SERVICE
SCHEDULE
(ON INTAKE BOX)
MOVING PARTS
WARNING LABEL
(ON FRAME BESIDE FENDER)
FNR
FORWARD - REVERSE
LEVER
FORWARD - REVERSE
LEVER
Low
Level
Safe
Level
Full
Level
2
1
3
VEHICLE FEATURE IDENTIFICATION

6
•Vehicle rated capacity - 800 lbs. on level surface - See
Owner's manual.
•Maximum cargo bed load - 300 lbs.
•Avoid stopping on or backing down steep hills when
fully loaded.
•Do not load tailgate.
•Cargo should be evenly spread over the floor of cargo
bed as far forward as possible.
•Secure loads to prevent load shifting.
•For vehicle stability, drive slowly when loaded and avoid
top heavy loads. The center of gravity of load must not
exceed 15 inches above cargo bed bottom.
•Maximum trailer hitch tongue weight - 150 lbs.
VEHICLE LOADING
OPERATING INSTRUCTIONS
•Read owner’s manual prior to operation.
•Study and understand controls. Be sure everyone is seated.
•Before driving, read safety warnings located above pedals.
•Make sure wheels are turned in desired direction.
•Turn key to “ON”position and be sure nothing is in your path.
•Select direction by placing shift lever in desired direction.
Turn key to “ON”position and be sure nothing is in your path.
•Select direction by placing shift lever in desired position:
F - Forward N - Neutral R - Reverse
•Vehicle will start moving when accelerator pedal is depressed.
•Slowly depress accelerator pedal to increase speed. Park brake will
release when accelerator pedal is depressed.
•To stop, release accelerator pedal and depress brake pedal.
•After stopping, firmly depress park brake until it locks.
•Turn key to “OFF”position, remove key and place shift lever
in the straight up neutral position when not in use.
Pinch
point
!WARNING
!WARNING
Keep hands, body and other
persons away when closing bed.
L
A
T
C
H
O
P
E
N
•Read operating instructions before
using vehicle.
•Never stand in front or behind vehicle.
•Vehicle should be driven only in specified
areas by trained persons.
•Do not use on public roads.
•Only two persons per front seat.
•Operate vehicle from driver’s side only.
•Do not start vehicle until all people
are seated.
•Remain seated and hold on in moving vehicle.
•Keep arms, legs, feet and body inside vehicle.
•Stop vehicle before changing direction.
Buzzer will sound in reverse.
•Drive slowly in turns.
•Drive slowly straight up and down slopes.
•Set park brake before leaving vehicle.
•Remove key when vehicle is not in use.
•Place shift lever in neutral when vehicle
is not in use.
WARNING
!
Failure to follow these
instructions can cause
severe injury or death.
!WARNING
No persons in
cargo bed.
VEHICLE LOADING
LABEL
OPERATING
INSTRUCTIONS
TILT BED
WARNING
BED LATCH
DECAL
BED LATCH
PINCH
WARNING
DECAL
KEY SWITCH
SAFETY WARNING
LABEL
PARK BRAKE
PEDAL
ACCELERATOR
PEDAL
SERIAL
NUMBER
BATTERY WARNING
LIGHT
BRAKE
PEDAL
OFF ON
CARRYALL I AND CARRYALL II ELECTRIC

7
CARRYALL
DANGER / POISON
!
FLUSH EYES
IMMEDIATELY
WITH WATER
GET
MEDICAL
HELP
FAST
SULFURIC
ACID
CAN CAUSE
BLINDNESS OR
SEVERE BURNS
NO
•SPARKS
•FLAMES
•SMOKING
KEEP OUT OF THE REACH OF CHILDREN –DO NOT TIP –KEEP VENT CAPS TIGHT AND LEVEL
SHIELD
EYES
EXPLOSIVE
GASES
CAN CAUSE
BLINDNESS OR INJURY
BATTERY DANGER
LABEL
(ON BODY UNDER SEAT)
FUSE LINK
CHARGER RECEPTACLE
FNR
FORWARD - REVERSE
LEVER
FORWARD - REVERSE
LEVER
Do not operate vehicle without this cover properly installed.
See vehicle Maintenance and Service Manual before servicing.
CAUTION
!
ELECTRICAL COMPONENT
COVER CAUTION
(CARRYALL II ONLY)
VEHICLE FEATURE IDENTIFICATION

8
•Vehicle rated capacity - 800 lbs. on level surface - See
Owner's manual.
•Maximum cargo bed load - 300 lbs.
•Avoid stopping on or backing down steep hills when
fully loaded.
•Do not load tailgate.
•Cargo should be evenly spread over the floor of cargo
bed as far forward as possible.
•Secure loads to prevent load shifting.
•For vehicle stability, drive slowly when loaded and avoid
top heavy loads. The center of gravity of load must not
exceed 15 inches above cargo bed bottom.
•Maximum trailer hitch tongue weight - 150 lbs.
VEHICLE LOADING
OPERATING INSTRUCTIONS
•Read owner's manual prior to operation.
•Study and understand controls. Be sure everyone is seated.
•Before driving, read safety warnings located above pedals.
Pinch
point
!WARNING
!WARNING
Keep hands, body and other
persons away when closing bed.
L
A
T
C
H
O
P
E
N
•Read operating instructions before
using vehicle.
•Never stand in front or behind vehicle.
•Vehicle should be driven only in specified
areas by trained persons.
•Do not use on public roads.
•Only two persons per front seat.
•Operate vehicle from driver’s side only.
•Do not start vehicle until all people
are seated.
•Remain seated and hold on in moving vehicle.
•Keep arms, legs, feet and body inside vehicle.
•Stop vehicle before changing direction.
Buzzer will sound in reverse.
•Drive slowly in turns.
•Drive slowly straight up and down slopes.
•Set park brake before leaving vehicle.
•Remove key when vehicle is not in use.
•Place shift lever in neutral when vehicle
is not in use.
WARNING
!
Failure to follow these
instructions can cause
severe injury or death.
!WARNING
No persons in
cargo bed.
VEHICLE LOADING
LABEL
OPERATING
INSTRUCTIONS
TILT BED
WARNING
BED LATCH
DECAL
BED LATCH
PINCH
WARNING
DECAL
SAFETY WARNING
LABEL
PARK BRAKE
PEDAL
ACCELERATOR
PEDAL
SERIAL
NUMBER
OIL WARNING
LIGHT
BRAKE
PEDAL
•To start engine:
-Place shift lever in "N" - Neutral posistion.
-Depress brake pedal.
-Turn key switch to "START" position and release.
•To operate vehicle:
- Be sure nothing is in your path.
-Select vehicle direction by placing shift lever in desired position.
F-Forward N-Neutral R-Reverse
-Park brake will release when accelerator pedal is pushed.
-Slowly push accelerator pedal to increase speed.
-Accelerator pedal must be released to shift vehicle to neutral.
•To stop vehicle:
-Release accelerator pedal and push brake pedal.
-After stopping, firmly push park brake until it locks.
-Tur;n key to "OFF" position, remove key and place shift
lever in straight up neutral position when not in use.
OFF - ON - START
LABEL
(AT KEY SWITCH)
OFF ON START
CARRYALL II PLUS (GASOLINE)

9
CARRYALL- II Plus
ClubCar
®
Checking Engine Oil Level
Periodic Service Schedule
Service Regular Interval
Governor is factory adjusted for
12 - 14 mph max. Do not tamper with
adjustment. To do so:
1) will void the warranty; 2) may result in
damage to the engine or components;
3) could result in severe personal injury.
WARNING
!
SAE 30 above 32°F (0ºC) or
SAE 5 W20 below 32°F (0°C)
Classification SE, SF, SG or Higher
*Whichever comes first
1. Check Oil Level
2. Oil and Filter Change
3. Check Condition and Clean
Air Filter Element
4. Change Air Filter
5. Check Tire Pressure
6. Replace Fuel Filters
7. Check / Fill Drive Unit
8. Check / Fill Transmission
Monthly
First - 100 Hours
*Additional - Annually or 200 Hours
One Year Under Normal Use
Six Months Under Dusty Conditions
* Two Years or 300 Hours
Monthly (See Manual)
* Two Years or 300 Hours
* One Year or 150 Hours
* One Year or 150 Hours
WARNING
!
HOT manifold and muffler
can cause severe burns.
WARNING
!
Negative frame ground. Do not contact positive (+)
battery post or cable to frame as this can cause
battery explosion, electrical shocks, and burns.
DANGER
!
•Gasoline –extremely flammable.
•Keep heat, sparks and open flame away from fuel
tank and fuel lines.
•Do not add fuel while engine is running or hot.
•Service by trained personnel.
!WARNING
MOVING PARTS
HOT MANIFOLD
AND MUFFLER
(ON ENGINE)
FRAME GROUND
WARNING
(ON FRAME)
CHOKE
GASOLINE TANK
DANGER LABEL
(ON BODY UNDER SEAT)
PERIODIC SERVICE
SCHEDULE
(ON INTAKE BOX)
MOVING PARTS
WARNING LABEL
(ON FRAME BESIDE FENDER)
FNR
FORWARD - REVERSE
LEVER
FORWARD - REVERSE
LEVER
DANGER / POISON
!
FLUSH EYES
IMMEDIATELY
WITH WATER
GET
MEDICAL
HELP
FAST
SULFURIC
ACID
CAN CAUSE
BLINDNESS OR
SEVERE BURNS
NO
•SPARKS
•FLAMES
•SMOKING
KEEP OUT OF THE REACH OF CHILDREN –DO NOT TIP –KEEP VENT CAPS TIGHT AND LEVEL
SHIELD
EYES
EXPLOSIVE
GASES
CAN CAUSE
BLINDNESS OR INJURY
BATTERY DANGER
LABEL
(ON BODY UNDER SEAT)
Low
Level
Safe
Level
Full
Level
2
1
3
VEHICLE FEATURE IDENTIFICATION

10
CARRYALL-VI
•Read operating instructions before
using vehicle.
•Never stand in front or behind vehicle.
•Vehicle should be driven only in specified
areas by trained persons.
•Do not use on public roads.
•Only two persons per front seat.
•Operate vehicle from driver’s side only.
•Do not start vehicle until all people
are seated.
•Remain seated and hold on in moving vehicle.
•Keep arms, legs, feet and body inside vehicle.
•Stop vehicle before changing direction.
Buzzer will sound in reverse.
•Drive slowly in turns.
•Drive slowly straight up and down slopes.
•Set park brake before leaving vehicle.
•Remove key when vehicle is not in use.
•Place shift lever in neutral when vehicle
is not in use.
WARNING
!
Failure to follow these
instructions can cause
severe injury or death.
!WARNING
No persons in
cargo bed.
VEHICLE LOADING
LABEL
TILT BED
WARNING
SAFETY WARNING
LABEL
PARK BRAKE
PEDAL
ACCELERATOR
PEDAL
SERIAL
NUMBER
BATTERY WARNING
LIGHT
BRAKE
PEDAL
DANGER / POISON
!
FLUSH EYES
IMMEDIATELY
WITH WATER
GET
MEDICAL
HELP
FAST
SULFURIC
ACID
CAN CAUSE
BLINDNESS OR
SEVERE BURNS
NO
• SPARKS
• FLAMES
• SMOKING
KEEP OUT OF THE REACH OF CHILDREN – DO NOT TIP – KEEP VENT CAPS TIGHT AND LEVEL
SHIELD
EYES
EXPLOSIVE
GASES
CAN CAUSE
BLINDNESS OR INJURY
BATTERY DANGER
LABEL
(ON FRAME)
•Vehicle rated capacity - 1500 lbs. on level surface -
See Owner's manual.
•Maximum cargo bed load - 1000 lbs.
•No more than two people in front seat.
•Cargo should be evenly spread over the floor of cargo
bed as far forward as possible.
•Secure loads to prevent load shifting.
•For vehicle stability, drive slowly when loaded and avoid
top heavy loads.
•Rated capacity is for level surfaces only. When
driving up or down hills or on uneven terrain,
vehicle speed and load must be reduced.
VEHICLE LOADING
CARRYALL VI ELECTRIC

11
OPERATING INSTRUCTIONS
•Read owner’s manual prior to operation.
•Study and understand controls. Be sure everyone is seated.
•Before driving, read safety warnings located above pedals.
•Make sure wheels are turned in desired direction.
•Turn key to “ON”position and be sure nothing is in your path.
•Select direction by placing shift lever in desired direction.
Turn key to “ON”position and be sure nothing is in your path.
•Select direction by placing shift lever in desired position:
F - Forward N - Neutral R - Reverse
•Vehicle will start moving when accelerator pedal is depressed.
•Slowly depress accelerator pedal to increase speed. Park brake will
release when accelerator pedal is depressed.
•To stop, release accelerator pedal and depress brake pedal.
•After stopping, firmly depress park brake until it locks.
•Turn key to “OFF”position, remove key and place shift lever
in the straight up neutral position when not in use.
OPERATING
INSTRUCTIONS
BED HOLD DOWN BOLT
WARNING
ELECTRICAL COMPONENT
COVER CAUTION
KEY SWITCH
BED HOLD
DOWN BOLTS
CARRYALL-VI
!WARNING
Bed hold down bolts must be
securely fastened before loading.
FN R
FUSE LINK
CHARGER
RECEPTACLE
ON-BOARD
CHARGER
AC CORD REEL
FORWARD - REVERSE
LEVER
FORWARD - REVERSE
LEVER
OFF ON
Do not operate vehicle without this cover properly installed.
See vehicle Maintenance and Service Manual before servicing.
CAUTION
!
VEHICLE FEATURE IDENTIFICATION

12
CARRYALL-VI
•Read operating instructions before
using vehicle.
•Never stand in front or behind vehicle.
•Vehicle should be driven only in specified
areas by trained persons.
•Do not use on public roads.
•Only two persons per front seat.
•Operate vehicle from driver’s side only.
•Do not start vehicle until all people
are seated.
•Remain seated and hold on in moving vehicle.
•Keep arms, legs, feet and body inside vehicle.
•Stop vehicle before changing direction.
Buzzer will sound in reverse.
•Drive slowly in turns.
•Drive slowly straight up and down slopes.
•Set park brake before leaving vehicle.
•Remove key when vehicle is not in use.
•Place shift lever in neutral when vehicle
is not in use.
WARNING
!
Failure to follow these
instructions can cause
severe injury or death.
!WARNING
No persons in
cargo bed.
VEHICLE LOADING
LABEL
TILT BED
WARNING
SAFETY WARNING
LABEL
PARK BRAKE
PEDAL
ACCELERATOR
PEDAL
SERIAL
NUMBER
BRAKE
PEDAL
DANGER / POISON
!
FLUSH EYES
IMMEDIATELY
WITH WATER
GET
MEDICAL
HELP
FAST
SULFURIC
ACID
CAN CAUSE
BLINDNESS OR
SEVERE BURNS
NO
•SPARKS
•FLAMES
•SMOKING
KEEP OUT OF THE REACH OF CHILDREN –DO NOT TIP –KEEP VENT CAPS TIGHT AND LEVEL
SHIELD
EYES
EXPLOSIVE
GASES
CAN CAUSE
BLINDNESS OR INJURY
BATTERY DANGER
LABEL
(ON FRAME)
•Vehicle rated capacity - 1500 lbs. on level surface -
See Owner's manual.
•Maximum cargo bed load - 1000 lbs.
•No more than two people in front seat.
•Cargo should be evenly spread over the floor of cargo
bed as far forward as possible.
•Secure loads to prevent load shifting.
•For vehicle stability, drive slowly when loaded and avoid
top heavy loads.
•Rated capacity is for level surfaces only. When
driving up or down hills or on uneven terrain,
vehicle speed and load must be reduced.
VEHICLE LOADING
CARRYALL VI GASOLINE

13
CARRYALL-VI
BED HOLD DOWN BOLT
WARNING
BED HOLD
DOWN BOLTS
!WARNING
Bed hold down bolts must be
securely fastened before loading.
FN R
CHOKE
FORWARD - REVERSE
LEVER
FORWARD - REVERSE
LEVER
OPERATING INSTRUCTIONS
•Read owner's manual prior to operation.
•Study and understand controls. Be sure everyone is seated.
•Before driving, read safety warnings located above pedals.
OPERATING
INSTRUCTIONS
•To start engine:
-Place shift lever in "N" - Neutral posistion.
-Depress brake pedal.
-Turn key switch to "START" position and release.
•To operate vehicle:
- Be sure nothing is in your path.
-Select vehicle direction by placing shift lever in desired position.
F-Forward N-Neutral R-Reverse
-Park brake will release when accelerator pedal is pushed.
-Slowly push accelerator pedal to increase speed.
-Accelerator pedal must be released to shift vehicle to neutral.
•To stop vehicle:
-Release accelerator pedal and push brake pedal.
-After stopping, firmly push park brake until it locks.
-Tur;n key to "OFF" position, remove key and place shift
lever in straight up neutral position when not in use.
OFF - ON - START
LABEL
(AT KEY SWITCH)
OFF ON START
VEHICLE FEATURE IDENTIFICATION

14
CARRYALL-VI
ClubCar
®
Checking Engine Oil Level
Periodic Service Schedule
Service Regular Interval
Governor is factory adjusted for
12 - 14 mph max. Do not tamper with
adjustment. To do so:
1) will void the warranty; 2) may result in
damage to the engine or components;
3) could result in severe personal injury.
WARNING
!
SAE 30 above 32°F (0ºC) or
SAE 5 W20 below 32°F (0°C)
Classification SE, SF, SG or Higher
*Whichever comes first
1. Check Oil Level
2. Oil and Filter Change
3. Check Condition and Clean
Air Filter Element
4. Change Air Filter
5. Check Tire Pressure
6. Replace Fuel Filters
7. Check / Fill Drive Unit
8. Check / Fill Transmission
Monthly
First - 100 Hours
*Additional - Annually or 200 Hours
One Year Under Normal Use
Six Months Under Dusty Conditions
* Two Years or 300 Hours
Monthly (See Manual)
* Two Years or 300 Hours
* One Year or 150 Hours
* One Year or 150 Hours
WARNING
!
HOT manifold and muffler
can cause severe burns.
DANGER
!
•Gasoline –extremely flammable.
•Keep heat, sparks and open flame away from fuel
tank and fuel lines.
•Do not add fuel while engine is running or hot.
•Service by trained personnel.
!WARNING
MOVING PARTS
HOT MANIFOLD
AND MUFFLER
(ON ENGINE)
GASOLINE TANK
DANGER LABEL
(ON FRAME)
PERIODIC SERVICE
SCHEDULE
(ON INTAKE BOX)
MOVING PARTS
WARNING LABEL
(ON FRAME)
WARNING
!
Negative frame ground. Do not contact positive (+)
battery post or cable to frame as this can cause
battery explosion, electrical shocks, and burns.
FRAME GROUND
WARNING
(ON FRAME)
Low
Level
Safe
Level
Full
Level
2
1
3
CARRYALL VI GASOLINE
VEHICLE FEATURE IDENTIFICATION