Club Car IQDM User manual

PROGRAM
MORE INFO
SCROLL
DISPLAY
CHANGE
VALUE
TEST DIAGNOSTICS
IQ SYSTEM DISPLAY MODULE (IQDM)
OWNER’S MANUAL
The IQDM is a handheld diagnostic tool for use with
Club Car IQ System vehicles. This owner’s manual
includes all information required to operate the
IQDM with Club Car IQ System vehicles only, but
does not contain detailed information for trouble-
shooting the vehicle. Refer to the vehicle mainte-
nance and service manual and supplement for
detailed vehicle troubleshooting and service proce-
dures. For vehicle operation information refer to the
vehicle owner’s manual supplied with the vehicle. If
you do not have a vehicle owner’s manual or a vehi-
cle maintenance and service manual and supple-
ment, they may be obtained from your Club Car
dealer or distributor.
Manual No. 102249201
For use with Kit No. 102248801
Edition Code 0501B0601A

Page 2 IQDM Service Tool Owner’s Manual
NOTICE
This manual contains proprietary information that is protected by copyright. All rights are reserved. No part of
this manual may be photocopied, reproduced, or translated to another language without the written consent
of Club Car, Inc.
Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the
use of the material in this manual.
The information contained in this document is subject to change without notice.
Club Car reserves the right to make design changes to service tools and vehicles without obligation to make
these changes on units previously sold.
This manual effective June 11, 2001.
©2001 Club Car, Inc.
TABLE OF CONTENTS
Safety Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Parts Included in Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Test Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Diagnostics Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Special Diagnostics Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Special Program Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
IQDM Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Test Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Safety Details
IQDM Service Tool Owner’s Manual Page 3
SAFETY DETAILS
∆ DANGER
• Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and
service area. Ventilate when charging or using in an enclosed space. Wear a full face shield
and rubber gloves when working on or near batteries.
• Use extreme caution when using tools, wires, or metal objects near batteries! A short circuit
and (or) spark could cause an explosion.
• Battery – Poison! Contains acid! Causes severe burns. Avoid contact with skin, eyes, or
clothing. Antidotes:
- External: Flush with water. Call a physician immediately.
- Internal: Drink large quantities of milk or water. Follow with milk of magnesia or vegetable
oil. Call a physician immediately.
- Eyes: Flush with water for 15 minutes. Call a physician immediately.
∆
WARNING
• The vehicle operator should not monitor the IQDM while the vehicle is in motion. A technician
can monitor the IQDM while traveling as a passenger in the vehicle. Failure to heed this
warning could result in severe personal injury or death.
• This owner’s manual should be read completely before attempting to operate the IQDM.
Failure to follow the instructions in this manual could result in property damage, severe
personal injury, or death.
• Only trained technicians should repair or service the vehicle. Anyone doing even simple
repairs or service should have knowledge and experience in electrical and mechanical repair.
• Follow the procedures exactly as stated in this manual, and heed all DANGER, WARNING, and
CAUTION statements in this manual, as well as those affixed to the vehicle.
• Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle
performance or severe personal injury.
• Any modification or change to the vehicle that affects the stability or handling of the vehicle,
or increases maximum vehicle speed beyond factory specifications, could result in severe
personal injury or death.
• Check the vehicle owner’s manual for proper location of all vehicle warning decals and make
sure they are in place and are easy to read.
• Wear safety glasses or approved eye protection when servicing the vehicle. Wear a full face
shield and rubber gloves when working on or near batteries.
• Turn key switch OFF and remove key, place Forward/Reverse switch in the NEUTRAL position,
and chock the wheels prior to servicing the vehicle.
• Do not wear loose clothing or jewelry such as rings, watches, chains, etc., when servicing
vehicle.
• Moving parts! Do not attempt to service the vehicle while it is running.
• Use insulated tools when working near batteries or electrical connections. Use extreme
caution to avoid shorting of components or wiring.
• To avoid unintentionally starting the vehicle, place the Tow/Run switch in the TOW position,
then disconnect the batteries, negative cable (–) first, as shown in (Figure 1).
• After disconnecting the batteries, wait 90 seconds for the controller capacitors to discharge.
• If wires are removed or replaced make sure wiring and wire harness are properly routed and
secured. Failure to properly route and secure wiring could result in vehicle malfunction,
property damage or personal injury.

Parts Included in Kit
Page 4 IQDM Service Tool Owner’s Manual
∆
CAUTION
• Do not expose the IQDM to direct, bright sunlight for long periods of time. Failure to heed this
caution could result in damage or failure of the IQDM.
PARTS INCLUDED IN KIT
The IQDM kit should include the items shown (Figure 2) .
Figure 1 IQ System Battery Configuration
Figure 2 IQDM Parts
TOWRUN
WARNING
1
2
3
4
6
5
FRONT
OF VEHICLE
Place Tow/Run
Switch in TOW.
Remove negative
cable first.
PLACE TOW/RUN SWITCH
IN THE TOW POSITION BEFORE
DISCONNECTING OR
CONNECTING BATTERY CABLES
PROGRAM
MOREINFO
SCROLL
DISPLAY
CHANGE
VALUE
TESTDIAGNOSTICS
IQ SYSTEM DISPLAY MODULE IQDM CABLE
102241501
CABLE ADAPTER
102251501

Feature Identification
IQDM Service Tool Owner’s Manual Page 5
IQDM FEATURE IDENTIFICATION
PROGRAM
MORE INFO
SCROLL
DISPLAY
CHANGE
VALUE
TEST DIAGNOSTICS
TYPICAL
6 PLACES
DISPLAY SCREEN
CHANGE VALUE BUTTONS
(changes the value of the
selected item in the Program
and Special Program menus)
LED (LIGHT-EMITTING DIODE)
(above menu buttons:
indicates selected menu;
above and below CHANGE VALUE
buttons: indicates valid parameter
changes)
SCROLL DISPLAY BUTTONS
(scrolls through menu items
and is used to select items by
scrolling until the desired item is
displayed on the top line of the
display screen)
MENU SELECTION BUTTONS
(Selects the Test menu,
Diagnostics Menu, and, when
used in conjunction with the
MORE INFO button, selects
the Special Program menu,
and Special Diagnostics menu)
MORE INFO BUTTON
(Displays more information about
the selected item, or, when used
in conjunction with the menu
selection buttons, selects the
Special Program menu, and
Special Diagnostics menu)