Club Car Villager 6 User manual

Villager6and8
Owner’sManual
ElectricandGasoline
[Refertobackcoverforapplicablebuildcoderange]

NOTICE
Thismanualisvalidforvehiclesmanufacturedinthebuildcoderangeprovidedonthebackcoverofthismanual.Ifthe
vehiclebuildcodeisdifferentfromthatshownonthebackcoverofthismanual,pleasecontactyournearestdealerorgoto
www.clubcar.comtoretrievetheproperowner’smanualforthevehicle.SeealsoModelIdenticationinthismanual.
Warrantyinformationappearsattheendofthismanual.Nootherwarranties,expressorimplied,arecontainedherein.
Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyouacopyofthe
completedvehiclewarrantyregistrationform.
ClubCarisnotliableforerrorsinthismanualorforincidentalorconsequentialdamagesthatresultfromtheuseof
thematerialinthismanual.
Thismanualcontainsproprietaryinformationthatisprotectedbycopyright.Allrightsarereserved.Nopartofthismanual
maybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthewrittenconsentofClubCar,LLC.
Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.
ClubCarreservestherighttomakedesignchangestovehicleswithoutobligationtomakethesechangesonunits
previouslysold.
Theseutilityvehiclesarefour-wheel,general-purposevehiclesintendedtotransportpeopleandcargoonimproved
orgroomedsurfaces.ThesevehiclesdonotconformtoU.S.FederalMotorVehicleSafetyStandards(FMVSS)for
automobilesortoFMVSS500forlow-speedvehicles,andarenotequippedforoperationonpublicstreets,roads,
orhighways.
IfinEnglish,thismanualistheOriginalInstructionsprovidedbythemanufacturer.IfinanylanguageotherthanEnglish,
thismanualisatranslationoftheOriginalInstructions.
P .O.Box204658
Augusta,Georgia30917–4658USA
Telephone[phone]
ServicePartsFax706–855–7413
www.clubcar.com
Copyright©2013ClubCar,LLC
ClubCar,Tranquility,andArmorFlex
areregisteredtrademarksofClubCar,LLC
ThismanualeffectiveJanuary1,2014
Villager6and8Owner’sManualPage1

FOREWORD
ThankyouforchoosingClubCar,thenamemostwidelyrecognizedastheindustryleaderinvehicleefciencyand
long-lastingvalue.Youhavechosenthenestutilityvehicleonthemarket.Pleaseprotectyourinvestmentand
ensurethatyourClubCarvehicle(s)providesyearsofreliable,superiorperformancebyreadingandfollowingthe
maintenanceinstructionsinthismanual.
Yourcomfortandsafetyareimportanttous,soweurgeyoutoreadandfollowthestep-by-stepoperatinginstructions
andsafetyproceduresinthismanual.Theseinstructionsmustbefollowedinordertoavoidtheriskofseverepersonal
injury.Ifyourentorloanyourvehicletoothers,werecommendthatyouaskthemtoreadthismanualbeforethey
operatethevehicle.
ClubCarproductsarebackedbyacustomersupportsystemdesignedtoofferyoufast,courteousservice.Intheevent
yourClubCarvehicleneedsrepairsorservice,pleasecontactyourlocalauthorizedClubCardealerordistributor,who
willbeabletoprovidetechnicaladvice,performwarrantywork,andsellpartsandservicemanuals.Forthenameand
addressoftheauthorizedClubCardealerordistributornearestyou,logontoourwebsiteatwww.clubcar.comor
call1-800-ClubCar(258-2227).Ifyouwouldprefertowritetous,directyourlettertoClubCar,Attention:Marketing
Services,P .O.Box204658,Augusta,Georgia30917-4658USA.
Wehopeyouwillconsiderthisowner’smanualapermanentpartofyourClubCarvehicle.Ifyousellthevehicle,
pleaseincludethemanualsothatthenextownerwillhavetheimportantoperating,safety,andmaintenance
informationitcontains.
MAINTENANCEITEMS
ClubCarBatteryTerminalProtectorSpray
CCPN1014305
DryMolyLube
CCPN1012151
ChassisLube
EPNLGIGrade2(commerciallyavailable)
EngineAirFilter(404cc)
CCPN102558201
DeionizerFilterReplacementCartridge(SPWS)
CCPN104005901
SparkPlugO.H.C.(404cc)
CCPN105017801
DeionizerFilterReplacementCartridge(non-SPWS)
CCPNAM10975
Page2Villager6and8Owner’sManual

TABLEOFCONTENTS
SafetyDecalandFeatureIdentication..................................................................................................................4
PracticeSafety...................................................................................................................................................10
Proposition65–StateofCalifornia......................................................................................................................10
SafetyDetails......................................................................................................................................................11
GeneralWarnings................................................................................................................................................11
GeneralInformation............................................................................................................................................15
ModelIdentication.............................................................................................................................................15
ControlsandIndicators.......................................................................................................................................16
Pre-OperationandDailySafetyChecklist.............................................................................................................24
DrivingInstructions.............................................................................................................................................26
TransportingonaTrailer.....................................................................................................................................28
Storage–ElectricVehicles..................................................................................................................................29
Storage–GasolineVehicles................................................................................................................................31
Maintenance......................................................................................................................................................32
PeriodicServiceSchedules.................................................................................................................................33
PeriodicLubricationSchedules............................................................................................................................36
Batteries–ElectricVehicle..................................................................................................................................38
BatteryCharger,IQPlus–ElectricVehicle...........................................................................................................41
Battery–GasolineVehicle..................................................................................................................................45
EngineOil–GasolineVehicle..............................................................................................................................46
FuelingInstructions–GasolineVehicle................................................................................................................49
CleaningtheVehicle...........................................................................................................................................50
Accessories.......................................................................................................................................................51
SubsequentOwnerRegistration..........................................................................................................................51
VehicleSpecications.........................................................................................................................................52
Warranties..........................................................................................................................................................60
ECDeclarationofConformity..............................................................................................................................67
Villager6and8Owner’sManualPage3

SafetyDecalandFeatureIdentication
SAFETYDECALANDFEATUREIDENTIFICATION
Thefollowingpagescontainsafetydecalandfeatureidenticationinformation.Fordetailedinformationonspecic
features,readtheappropriatesectioninthismanual.
ELECTRICVILLAGER6AND8
2886
7
6
5
1
3
2
4
1101705701
Decal,FallingOffWarning(onrear-facingseat
handrailand/oronbacksideofforward-facing
seatbacks)
7BatteryWarningLight
2102845101Decal,T ow/RunSwitchWarning(onT ow/Run
switchplate,underseat)
3103205401Decal,RolloverWarning(oninstrumentpanel)
4103210301Decal,Forward/Reverse(oninstrumentpanel)
5103783001Decal,OperatingInstructions(onsteeringwheel)
6SerialNumber
Page4Villager6and8Owner’sManual

SafetyDecalandFeatureIdentication
ELECTRICVILLAGER6,CONTINUED
2891
2
1
3
1101705701
Decal,FallingOffWarning(onrear-facingseat
handrailand/oronbacksideofforward-facing
seatbacks)
3102967601Decal,4GaugeWireWarning(onframeinbattery
compartment)
2102518301Decal,ComponentCoverNotice(onelectrical
componentcover)
Villager6and8Owner’sManualPage5

SafetyDecalandFeatureIdentication
ELECTRICVILLAGER8,CONTINUED
2892
3
1
2
1101705701
Decal,FallingOffWarning(onrear-facingseat
handrailand/oronbacksideofforward-facing
seatbacks)
3102967601Decal,4GaugeWireWarning(onframeinbattery
compartment)
2102518301Decal,ComponentCoverNotice(onelectrical
componentcover)
Page6Villager6and8Owner’sManual

SafetyDecalandFeatureIdentication
GASOLINEVILLAGER6AND8
2887
3
6
4
1
52
1101705701
Decal,FallingOffWarning(onrear-facingseat
handrailand/oronbacksideofforward-facing
seatbacks)
6103783003Decal,OperatingInstructions(onsteeringwheel)
2101825102Decal,On/Off/StartKeySwitch(abovekeyswitch)
3103205401Decal,RolloverWarning(oninstrumentpanel)
4103205501Decal,Maintenance/OperateWarning(on
Maintenance/Operateswitchplate,underseat)
5103210201Decal,Forward/Reverse(oninstrumentpanel)
Villager6and8Owner’sManualPage7

SafetyDecalandFeatureIdentication
GASOLINEVILLAGER6AND8,CONTINUED
2919
CCI 1019152-01
4
2
1
3
1101915201Decal,FrameGround/GovernorWarning(on
vehicleframenearbattery)4105082301Decal,GasolineFuelWarning(onfueltank)
2101960501Decal,RotatingParts/HotManifoldWarning(on
starter/generator)
3102345901Decal,DiodeWarning(nearbattery)
Page8Villager6and8Owner’sManual