Co-Fastening CSF00490 User manual

Oil Free Silent
Air Compressor
Instruction Manual
Co-Fastening CSF00490 & CSF20240

Field Service Manual FSM
Page
Introduction………………………………..…………………………...……………………………………4
Safety First………………….……………………………………………………………………………….5
Exploded View and Parts List…………………………...………..…………………………………………6
Preventive Maintenance and Troubleshooting Guide…….…………….………………………………….9-10
Required Tools and Materials……………..………………………………………………………………..11
Component Repair…………………………………………..……………………………………………...11
Servicing the Head or ValveAssembly…………………….………………………………………………11
Servicing the connecting Rod Assembly and Eccentric Assembly……..………………………………….16
Reassembling the Compressor…………………….……………………………………………………….20
Table of Contents

1
This Field Service Manual is intended for use ONLY by an authorized service center and properly trained and
experienced repair personnel. Who employed by the authorized service center. THIS SERVICE MANUAL SHOULD NOT
BE USED OR DISTRIBUTED TO THEPUBLIC.
THE INSTRUCTIONS AND WARNINGS HEREIN PRESUME EXISTING FAMILIARITY WITH THE DESIGN
AND FUNCTION OF THESE AND SIMILAR PRODUCTS.AND THEIR COMPONENTS.
Please Note:
The model(s) represented in this manual may have additions and/or modifications made at any time. Pictures
represent a standard unit series and an actual unit may vary slightly. This manual is based on the latest products′
information available at the time of creation or last revision. It is believed to be generally accurate and reliable. Consult the
factory if detailed in formation is desired, or. Whenever there is a question about a given unit’s configuration or
performance specifications.
Introduction

It is recommended that you thoroughly read and understand this manual before you attempt to service the GSE series
of compressors to which this applies. PLEASE NOTE THE FOLLOWING CAUTIONS AND WARNINGS FOR
YOUR OWNSFETY.
Caution
To avoidpersonal injury and/orproperty damage, only authorized service personnel should service this unit.
Warning
.To avoid the risk of electrical shock, personal injury, or death, disconnect power before servicing this unit
Caution
To avoid personal injury, do not remove fan guards while unit is connected to power.
Caution
To avoid personal injury, especially to eyes and face, use eye and face protection when servicing this unit.
Caution
people in the area. Unit is capable of pressures of 600kPa.
To avoid personal injury, especially to eyes and face, never point the exhaust airflow at yourself or other
Caution
d te any component in your compressor.All moving parts are permanently lubricated.To avoi damage, never lubrica
Caution
To avoid damage or personal injury, always try rotating the fan by HAND prior to connecting the unit to the power
source. Check for suction at the air inlet port by placing your finger over the port and you turn the fan. You should
feel a slight suction with each rotation of the fan .If you don’t feel suction, or if you feel or hear a thump as you turn
the fan, DO NOT CONNECT THE UNIT TO A POWER SOURCE Review the assembly procedure for possible error.
2
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Safety First

3
Exploded View and Parts List
Model No: TAT0704HP
3
NO. DESC. SPEC. UNIT QTY.
1 OIL FREE AIR PUMP&MOTOR 230V/50Hz/400W/4POLE pcs 1
2 AIR FILTER pcs 1
3 ELBOW G1/4 pcs 1
4 SHOCK PAD M6 pcs 4
5 PRESSURE SWITCH pcs 1
6 CONNECTION G3/8-G1/4 pcs 1
7 SAFETY VALVE CE8.8kg pcs 1
8 CHECK VALVE G3/8 pcs 1
9 CAPACITOR SHELL pcs 1
10 CAPACITOR pcs 1
11 EXHAUST PIPE pcs 1
12 RELIEF PIPE pcs 1
13 TANK pcs 1
14 RUBBER FOOT M6 pcs 4
15 HOSE ELBOW G1/4Xφ10 pcs 2
16 CONNECTION HOSE φ10 pcs 1
17 PRESSURE GAUGE φ50 pcs 2
18 QUICK COUPLER pcs 1
19 REGULATOR pcs 1
20 POWERCORD VDE 16A 10METER WITH PLUG pcs 1
21 DRAIN VALVE G1/4 pcs 1
CSF00490

4
Model No: TAT0704HP
Item No. Part No. Qty. Per Amply Qty. Per Unit Description
1 040300
040303
M5×8
040301
040604
040501
040502
010506
M5×20
040100
040103
040109
070102
040101
010105
470107
040607
040608
—Connecting Rod, Eccentric & Bearing Assembly
2 1 Piston Cup
3 1 Screw-Piston Cup Retainer
4 1 Piston Cup Retainer
5 1 Cylinder Sleeve
6 — Left Head/Right Head
7 — O-Ring-Head Gasket
8 — Screw-Head
9 — Valve Plate Assembly
10 1 Valve Restraint
11 2 Valve Keeper Strip
12 2 Valve Flapper-Intake & Exhaust
13 1 Valve Plate
14 2 Screw-Valve Flapper
15 — O-Ring Valve Flapper
16 — Left Fan
17 —
2
2
2
2
2
1
2
12
2
2
4
4
2
4
2
1
1 Right Fan
CSF00490

5
Model No: TAT-2520P
CSF20240

6
Model No: TAT-2520P
NO. DESC. SPEC. UNIT QTY.
1 TANK 20L pcs 1
2 OIL FREE AIR PUMP & MOTOR 230V/50HZ/1500W/4POLE pcs 1
3 CAPACITOR SHELL pcs 1
4 CAPACITOR pcs 1
5 WHEEL 8" SOLID RUBBER WHEEL pcs 2
6 wheel shaft M14 pcs 2
7 SCREW M8*30 pcs 2
8 RUBBER FOOT φ8 pcs 2
9 DRAIN COCK G1/4 AIR COCK pcs 1
10 PRESSURE GAUGE 50 pcs 2
11 REGULATOR pcs 1
12 QUICK COUPLER pcs 2
13 PANEL pcs 1
14 SCREW M5X16 pcs 6
15 HANDLE SLEEVE φ32x120 pcs 3
16 CONNECTOR G3/8-G1/4 pcs 1
17 SAFETY VALVE CE 10kg pcs 1
18 PRESSURE SWITCH 7.5-9.5kg pcs 1
19 PANEL FOR TOOLS pcs 1
20 SCREW M5X16 pcs 4
21 PRESSURE BAR pcs 1
22 SPRING pcs 2
23 SCREW GROUP M4X20 pcs 2
24 HANDLE pcs 1
25 SCREW GROUP M10X50 pcs 2
26 POWERCORD VDE 16A 10METERS pcs 1
27 RELIEF PIPE pcs 1
28 EXHAUST PIPE pcs 1
29 CHECK VALVE PT3/8 pcs 1
30 SOLENOID VALVE 230V/50Hz pcs 1
31 RUBBER FOOT φ6 pcs 2
32 SCREW M6X30 pcs 2
33 AIR FILTER pcs 2
34 SHOCK PAD pcs 4
35 HOSE COUPLING G1/4Xφ10 pcs 2
36 CONNECTION HOSE φ10 pcs 1
CSF20240

7
Model No: TAT-2520P
Item No. Part No. Qty. Per Amply Qty. Per Unit Description
1 040300
040303
M5×8
040301
040604
040501
040502
010506
M5×20
040100
040103
040109
070102
040101
010105
470107
040607
040608
—Connecting Rod, Eccentric & Bearing Assembly
2 1 Piston Cup
3 1 Screw-Piston Cup Retainer
4 1 Piston Cup Retainer
5 1 Cylinder Sleeve
6 — Left Head/Right Head
7 — O-Ring-Head Gasket
8 — Screw-Head
9 — Valve Plate Assembly
10 1 Valve Restraint
11 2 Valve Keeper Strip
12 2 Valve Flapper-Intake & Exhaust
13 1 Valve Plate
14 2 Screw-Valve Flapper
15 — O-Ring Valve Flapper
16 — Left Fan
17 —
2
2
2
2
2
1
2
12
2
2
4
4
2
4
2
1
1 Right Fan
CSF20240

8
Preventive Maintenance and Troubleshooting Guide
GSE®recommends that you perform the following service to minimize unexpected downtime for your
compressor:
Replace the connecting rods or piston cups and sleeves
Replace the flapper valves
Replace the head O-ring Head gasket.
Replace the valve plate O-rings
If you are having a problem with your compressor, use this table to help determine the cause(s):
Problem
Low
Flow Low Pressure Unit Will Not Start Motor ① Overheats Loud Unit
Possible Cause Corrective Action
×High voltage at compressor Reduce voltage
× × × × Low voltage at compressor Increase voltage
× × × Damaged valves Replace flapper valves
× × × Debris in valves Remove debris and check for valve
damage
× × × Damaged gaskets Replace gaskets
× × × Worn Cup Replace connecting rod
× × × Loose head screws Tighten head screws
×Broken fan Replace fan
× × × Bent motor shaft Replace entire unit
× × Damaged capacitor Replace capacitor
×Loose fittings Tighten fittings
× × Insufficient ventilation in
enclosure
Increase air circulation to enclosure
× × Worn bearings Replace Eccentric Bearing assembly
①Thermal protector in motor will interrupt current when motor overheats.