colt AXS 140 User manual

Colt International Ltd
Installation, Operation and Maintenance Manual
AXS 140
v1.0 09-2022

© Colt International Licensing Ltd. 2022 Page
2
of
27 v1.0 09/2022
AXS 140 IOM MANUAL
Table of Contents
1. About this manual ..................................................................................................................4
1.1 Associated documents................................................................................................................................... 4
1.2
Explanationofsafety symbols
.................................................................................................................... 4
2.
Using aNSHEV
........................................................................................................................5
2.1
How itworks
................................................................................................................................................. 5
2.2 Smoke control ventilation ............................................................................................................................. 5
2.3
Day-to-dayventilation
.............................................................................................................................. 5
2.4
Acceptableapplications
.............................................................................................................................. 5
2.5
Improperuse
............................................................................................................................................... 6
3.
Essential safety information
.............................................................................................6
4.
Safety notices attached to the NSHEV
.................................................................................8
5.
Delivery
...............................................................................................................................10
6.
Unitcomponents
..............................................................................................................11
7.
Technicaldata
..................................................................................................................12
7.1
M1B24–electric control channel
............................................................................................................ 12
8.
Soundemissions
.................................................................................................................13
9.
PID label
...............................................................................................................................13
10.
Transport andstorage
.....................................................................................................15
11.
Installation
.........................................................................................................................16
11.1
Beforeinstallation
..................................................................................................................................... 16
11.2
Fixing theNSHEV
......................................................................................................................................... 16
11.3
Unitdescription
........................................................................................................................................ 18
12. Recommended/required Tools .............................................................................................19
12.1
Cordless screwdriver
............................................................................................................................... 19
13.
Connectingthe sourceofenergy
.......................................................................................20
14.
Functionaltests
.................................................................................................................20
15.
Commissioning
...................................................................................................................21
16.
Operation
...........................................................................................................................21
17.
Inspection,maintenanceandrepair
...............................................................................22

© Colt International Licensing Ltd. 2022 Page
3
of
27 v1.0 09/2022
AXS 140 IOM MANUAL
17.1 Inspection .................................................................................................................................................... 22
17.2 Maintenance................................................................................................................................................ 22
17.3
Cleaning andmaintenance
..................................................................................................................... 23
17.4
Repairs
........................................................................................................................................................ 24
18.
Decommissioning,disassemblyanddisposal
................................................................25
18.1
Decommissioning
....................................................................................................................................... 25
18.2
Disassembly
............................................................................................................................................... 26
18.3
Disposal
...................................................................................................................................................... 27
19.
Service and Guarantee
....................................................................................................27

© Colt International Licensing Ltd. 2022 Page
4
of
27 v1.0 09/2022
AXS 140 IOM MANUAL
1. About this manual
Pleasecheck thatyouhavethe latestversionofthe manual before reading this manual. You are also welcome tocontactyour
Colt representative. Please take time to read this instruction manual thoroughly before using the product. Thank you.
This document forms an integral part of the product and needs to be retained for use at a later time. Its contents are
important for anyone who uses, operates or maintains an AXS 140 Natural smoke and heat exhaust ventilators (hereafter
known as NSHEV) and access hatch - a copy of it needs to be kept near to the control box.
1.1 Associated documents
The following documents also contain important information. If you don’t have them, you can obtain them from your Colt
representative.
•
Spare Parts List
•
Installation and Operation Manual for the complete Colt Installation
1.2
Explanation of safety symbols
This instruction manualcontains important safety symbols. It is necessary totake note of any safety notices in order to avoid
damage to equipment and also to ensure that the Colt guarantee is maintained. In extreme situations non-observance of
safety instructions can lead to injury and even death.
Symbols used in this manual:
DANGER
indicates a hazardous situation which, if not avoided, will result in
death or seriousinjury.
WARNING
indicatesa hazardoussituationwhich,ifnotavoided,could result in
death or seriousinjury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NO
TE
indicatesasituationmayarisewheretheremaybepropertydamage,
or givespracticaltipsforinstallation,operationandmaintenance.

5
© Colt International Licensing Ltd. 2022 Page
5
of
27 v1.0 09/2022
AXS 140 IOM MANUAL
2.
Using aNSHEV
2.1
How itworks
Air moves through an open NSHEV as a result of the pressure difference between the inside and the outside of the
building. This pressure difference is a result of thermal buoyancy, convection, wind pressure or mechanical ventilation.
The direction of the airflowandalso its speed depends onthe prevailing conditions and can change while the NSHEV is being
used.
2.2 Smoke control ventilation
Opening and closing with M1B24 –electric control channel
The flap is moved by one 24 V
DC
electric actuator. The flap moves to its open position, opening angle ~140°. The flap is closed
using a 24 V
DC
electric actuator.
2.3
Day-to-dayventilation
Day-to-day ventilation with M1B24–electric control channel
The electric actuator used for day-to-day ventilation is identical to the electric actuator for the smoke control function,
the flap will open completely to its SHEV position of 140°. In this instance it is recommended that the ventilator is not
opened for day to day ventilation in high winds, otherwise damage to the unit may occur. Further, without a rain sensor
override, rain entry may occur if the ventilator is left open.
2.4
Acceptableapplications
The NSHEV is suited as a roof ventilator for industrial, commercial, residential and public buildings to provide:
•
Smoke control and exhaust ventilation.
•
Day-to-day ventilation. Not in high winds or without rain sensor.
•
Providing an access route from inside the building to the roof.
•
Allowing the movement of building components, machines or similar objects onto or off from the roof, within size
limits.
•
Daylight entry with polycarbonate lid option.

6
© Colt International Licensing Ltd. 2022 Page
6
of
27 v1.0 09/2022
AXS 140 IOM MANUAL
2.5
Improper use
Such NSHEV may only be used in the manner described on these pages. In particular they are:
•
Not suitable for use in places where there is likely to be an explosion.
•
Not suitable for use in extreme conditions (for instance where there is high condensation, very high temperature
or corrosive substances within the air stream).
•
Not suited to being walked upon.
•
The maximum installation height depends on local wind load conditions. For further information, please contact
your Colt representative.
3.
Essential safety information
Itisessentialto takenoteofthese basic warning signs. There are additional warnings given within other pages of thismanual.
WARNING
Danger of flaps breaking when they are trodden upon
•
Do not walk on a NSHEV since the flaps are not designed for such loads and can
break.The dangerofthis canariseparticularlyif therehasbeensnoworiftheNSHEV
isvery dirty orif the visibility is poor and as a result the safety labels are not clearly
visible. If someone falls through the unit, this can lead to injury or death as well as
damage to property
•
It is important to inform all those who have access to the roof about the danger
of falling through such a unit, particularly when it is snowing, when the roof is dirty
orwhenvisibility is poor.
WARNING
Injury as a result of the height of the installed ventilators
•
Persons working on the unit at height need to avoid the possibility of tools or unit
components dropping. If this is not observed, there can be fatal consequences.
Those working at height should always observe all applicable health and safety
regulations. Those who are installing or working on a NSHEV need to be qualified
and trainedsuitably.
•
The optional associated components are not stable enough to be used as
positions to fix safety harnesses to, which would have the purpose of stopping
people from falling off buildings. If this is not observed, there can be fatal
consequences.
WARNING
Risks related to unsuitable positioning of the ventilator
•
Ifit isinstalledonto anunsuitable roof there isa riskof collapse caused byitsweight,
among other things. If this is not observed, there can befatal consequences. Before
installation the engineering calculations must be checked in accordance with
applicable rules, to check whether the roof is suitable for installation of theNSHEV.
•
A NSHEV is designed for extract ventilation and may not to be used for inlet air unless
the ventilator position and operation are considered carefully. Polluted air or exhaust
gas can harm people within the building.

7
© Colt International Licensing Ltd. 2022 Page
7
of
27 v1.0 09/2022
AXS 140 IOM MANUAL
WARNING
Risk of smoke not being vented from the building
If the unit is not appropriately installed or commissioned, it is possible that the
NSHEV will not function as a smoke ventilator in the case of fire. This can lead
to damage, injury or death.
Such NSHEV need to be installed by trained personnel and commissioned
appropriately. If there are any malfunctions or if people are working on the
NSHEV, appropriate measures need to be taken to remedy them. The NSHEV
must be regularly inspected, maintained and if necessary, repaired.
CAUTION
Unexpected opening or closing of the flaps
•
It is possible to trap a part of the body between the flap if it opens or closes unexpectedly
whilst working on a NSHEV.
•
When working on a NSHEV it is necessary to ensure that the control system cannot be
accessed and the ventilator cannot be opened or closed in an unexpected manner. It is
also important to keep in mind that the smoke exhaust and ventilation control function
canopen theunitunexpectedly.ThosewhoareinstallingorworkingonaNSHEVneedtobe
qualified and trained suitably.
CAUTION
Damage as a result of rain ingress through open flaps or damaged
seals
•
If a ventilator is left open when it rains or if seals are damaged, water can enter the
building and can damage the ventilator mechanism. Water can result in damage
to property or injury to persons.
•
Clear any water and check if the flap closes correctly when there is rainfall.
Damaged seals or flaps need to be replaced in a timely fashion.
CAUTION
Danger as a result of high weight
•
The product identification (PID) label shows the unit's weight. The PID label is affixed
to the outside of the unit.
•
The unit’s weight can lead to injury or damage if the unit is not correctly handled.
•
Iftheunitismovedmanually sufficientnumbersofpeoplemustbeavailable.Thereis
Health and Safety guidance which provides information on the correct handling,
lifting and carrying of heavyweights.
ALWAYS CARRY OUT A RISK ASSESSMENT BEFORE STARTING OFFLOADING, INSTALLATION OR MAINTENANCE
Please note additional safety warnings within the following chapters of this manual.

© Colt International Licensing Ltd. 2022 Page
8
of
27 v1.0 09/2022
AXS 140 IOM MANUAL
4.
Safety notices attached to the NSHEV
Take note of the safety labels attached to the NSHEV.
This label warns the user not to walk onto the unit, fixed on outside of vent
This label warns the person about the possibility of flap opening and closing, fixed on outside of vent.

© Colt International Licensing Ltd. 2022 Page
9
of
27 v1.0 09/2022
AXS 140 IOM MANUAL
Warning label affixed to actuator frame, inside the unit.
This label advises personnel not to put their hands into the ventilator. Additionally, the label indicates the need for the unit
only to be maintained by trained personnel.

© Colt International Licensing Ltd. 2022 Page
10
of
27 v1.0 09/2022
AXS 140 IOM MANUAL
5.
Delivery
Included in the delivery is:
•
NSHEV –fully assembled with controls and ready to install
•
Adaptor flange (only when ordered)
Please make sure that the delivery is complete when unloading these components. Please report any damages or
shortages within 2 working days.
NO
TE
Not included in the delivery is:
•
Sealing tape
•
Screws for fixing the NSHEV to the supporting structure.
•
Control lines to the panel

© Colt International Licensing Ltd. 2022 Page
11
of
27 v1.0 09/2022
AXS 140 IOM MANUAL
6.
Unitcomponents
A Colt AXS 140 NSHEV comprises the following parts:
Flap variants
•
Double skin insulated aluminium, 24 mm thick on the smaller unit & 12mm thick on the larger unit.
•
PC10 Polycarbonate multi-skin sheet, clear, 10 mm thick
With EPDM seal.
Controls options
Electric control channel
Smoke ventilation / day-to-day ventilation controls
G26C & G40G –24 Vdc electric actuator, power to open and close
Upstand Options
The NSHEV is suitable for installation onto horizontal upstands only. The upstand can be insulated with mineral wool,
upstands must be prepared, insulated and weathered prior to installation.
Control panel
The optional control panel is supplied separately. A description of how to operate the control panel is provided in a
separate “Installation, Operation and Maintenance Manual”. These Instructions are provided together with the control
panel.

© Colt International Licensing Ltd. 2022 Page
12
of
27 v1.0 09/2022
AXS 140 IOM MANUAL
7.
Technical data
The AXS 140 NSHEV issupplied with electrical controls only. The type of controls isset out on the PID label. The PID label also
shows the electrical supply voltage.
7.1 G26C & G40G
–electric control channel
Smoke control & Day-to-day control (electric controls only)
:
G26C
: 24 Vdc, 2.6 A
G40G
24 Vdc, 2.6 A

© Colt International Licensing Ltd. 2022 Page
13
of
27 v1.0 09/2022
AXS 140 IOM MANUAL
8.
Sound emissions
In all operating modes the sound emission from the NSHEV as it opens or closes is less than 70 dB (A).
9.
PID label
A PID label, in accordance with the Construction Products Regulation is affixed to the inside of the ventilator with the
following information:
See typical image below.

© Colt International Licensing Ltd. 2022 Page
14
of
27 v1.0 09/2022
AXS 140 IOM MANUAL
For the UK, a UKCA Mark PID will be affixed to the inside of the ventilator as follows:

© Colt International Licensing Ltd. 2022 Page
15
of
27 v1.0
09/2022
AXS 140 IOM MANUAL
10.
Transport andstorage
It is necessary to observe the essential safety information published here.
On-site storage
The NSHEV must be stored in a clean, dry place and protected from possible damage. The NSHEV is delivered on a
pallet and a suitable protection is provided between parts. Protection is provided to prevent surface damage.
Transport to the place of assembly
It is recommended to use either nylon ropes or mechanical lifting equipment for lifting ventilators to the place of
assembly. Do not use chains or wires without adequate protection of the product’s surfaces. The weight of the
unit is as indicated. There is a PID label on each of the outside of the ventilator.
It is recommended that larger units (where the weight is more than 50 kg) are always picked up by at least four
people b
efore Installation

© Colt International Licensing Ltd. 2022 Page
16
of
27 v1.0
09/2022
AXS 140 IOM MANUAL
11.
Installation
11.1
Beforeinstallation
Before any roof work is carried out ensure that adequate access is given at the place of installation. Take any
appropriate safety precautions in accordance with local safety regulations.
The location of the installation must be chosen so that there is sufficient space to inspect, maintain and repair the
NSHEV.
Before beginning installation it is necessary to check the drawing and specifications to ensure that the nature and
location of the installation are correct and conform to that drawing, including the layout of any power cables.
Any variances need to be clarified with the construction management before starting installation. It is necessary
to provide appropriate support for the unit.
Ensure that all loads (the ventilator's own weight, snow load, wind suction loads, opening forces) can be
accommodatedby the building structure (frames, glazing bars, etc.).
Also ensure enough unobstructed clear space is provided for the opening of the NSHEV ventilator flap.
For each kind of load, a maximum deflection of L/300 is allowed for the unit's base.
As regards the ventilator's own weight, an additional maximum deflection of 5 mm and a flatness tolerance is to be
allowed for.
Agreater deflectionorsideways movement ofthe base can lead to increased stresses within the unit, which can lead
to leaks, a reduced life or even damage or destruction of equipment.
11.2
Fixing theNSHEV
It is necessary to observe the essential safety information published here.
The unit is fixed from the roof. However the connection of any power cables is carried out from inside the building.
The upstand should be complete with all insulation and weathering in place prior to installation.
1.
Apply two rows of sealant, Tremco Illbruck TP600 Compriband self adhesive sealant tape is
recommended
2.
Lay the ventilator base over the sealant
3.
If the upstand is of steel construction, fix the ventilator base to the upstand using 5.5 x 25 self
drilling/tapping screws with sealing washers at a minimum 200mm centres.
4.
If the upstand is of concrete construction then suitable M8 anchors should be used at 500mm
centres.

© Colt International Licensing Ltd. 2022 Page
17
of
27 v1.0
09/2022
AXS 140 IOM MANUAL

© Colt International Licensing Ltd. 2022 Page
18
of
27 v1.0
09/2022
AXS 140 IOM MANUAL
11.3
Unit description
The NSHEV is delivered fully assembled. The fixing instructions are provided in detail in the appendix of this document.
The designation or unit specification can be found on the PID label. If the PID label (or the coding of the NSHEV) is not
available, please contact your Colt office.
Example coding: AXS140
/ TB
/ PCLID
/ 1.25 x 1.0

© Colt International Licensing Ltd. 2022 Page
19
of
27 v1.0 09/2022
AXS 140 IOM MANUAL
12. Recommended/required Tools
12.1
Cordless screwdriver
Recommended: Bosch GSR 18 V-Li or similar
Technical
data
Figure 9.3: Bosch GSR 18 V-Li
•
Voltage:
•
Battery
capacity:
•
Torque max.:
Torque level:
•
2 speed:
•
Weight:
18 V Li-Ion
2 x 3 Ah
56 Nm
20 + 1
0-500 / 1600 1/min
1.8 kg

© Colt International Licensing Ltd. 2022 Page
20
of
27
v1.0 09/2022
AXS 140 IOM MANUAL
13.
Connecting the source of energy
It is necessary to observe the essential safety information published here.
Electrical connection:
G26C: 24VDC (direct current), 2.6A per actuator
or
G40G: 24VDC (direct current), 4.0A per actuator
•
M1B24: 24 V DC (direct current), 2.6 A per actuator
Before connecting any supply it is essential to make sure that electric supply is turned off.
⚠
WARNING
Danger throughelectrocution
•
Danger of electrocution and death.
•
Ensure that electrical supplies are always switched off before working on
electrical components.
•
Work on electrical components is only to be carried by qualified personnel.
14.
Functional tests
The final stage of installation of an NSHEV is the functional test.
It is necessary to check whether the NSHEV can be operated from the control panel in accordance with the
Operation Instructions, and that the flap opens and closes without problems.
The flap must close onto the seals, there should be no air gaps. Where electrical controls are fitted, the electric
motors must drive to their end positions.
The ventilator flap is factory set and checked before dispatch. However, if the flap does not open and close correctly,
it is generally possible to adjust the ventilator on site. This adjustment is predominantly latch position and tension.
A correct functional check does not replace the necessity to carry out a complete commissioning of the system.
Table of contents
Other colt Fan manuals