COMPLETE COMFORT CCWB3-12 User manual

Introduction
Thank you for your recent Complete Comfort™Humidifier purchase.
We sincerely appreciate your business and are pleased to add your
name to our growing list of customers. Now, please take a few min-
utes and read this booklet. This will familiarize you with the benefits
you will receive from the equipment you just purchased and help you
understand the routine maintenance that will be required.
Principle of Operation
You have purchased a humidifier that operates on the evaporative
principle. It will provide the proper relative humidity (see operating
instructions) all during the heating season. It is very possible that
you have questions concerning what your new humidifier can do for
you, and what you should do to receive maximum benefits from it.
This booklet is intended to answer these questions.
The humidifier operates in conjunction with the furnace blower
motor. When the humidifier control calls for humidity and the blow-
er motor is operating, water flows to the distribution tray located at
the top of the humidifier. The water is uniformly distributed across
the width of the tray and through a scientifically designed system of
outlets. It flows by gravity over the humidifier pad. Dry, hot air is
moved through the moisture-laden humidifier pad where evapora-
tion takes place. The now-humidified air carries moisture in vapor
form throughout the home.
The correct water flow is determined by an orifice in each humid-
ifier. When the humidifier is operating, there will be a small, steady
stream of water to drain, which flushes away most of the trouble-
causing minerals.
The minerals and solid residue (white dust) not trapped by the
replaceable humidifier pad are flushed down the drain. The drain also
eliminates the problems caused by stagnant water. This is the most
effective and least expensive method to dispose of trouble-causing
minerals.
Trouble-free performance and minimum maintenance are assured by
the design features of the Complete Comfort™Humidifier. All humidifi-
er housing parts that come in contact with water are non-metal and
will never rust or corrode. Neither heat nor water will affect them
under normal operating conditions.
The humidifier pad, designed especially for uniform, high evaporation,
and the scale control insert also efficiently trap mineral deposits
which are often the cause of damage to working parts in ordinary
humidifiers. When properly maintained, no “white dust” will be distrib-
uted through the living quarters. The humidifier pad must be in good
condition to assure high capacity trouble-free performance. It should
be changed at least annually.
Older design water distribution trays have a granular coating in the
bottom of the distribution tray to provide equal distribution of water to
each of the openings assuring an even flow of water over the humid-
ifier pad. Do not clean the mineral scale off the bottom of the water
distribution tray at the end of the humidification season. If the granu-
lar coating is removed, it is not necessary to purchase a new
distribution tray. You can accomplish the same uniform performance
by applying a small amount of liquid dishwashing soap over the entire
inside surface of the water distribution tray. This will allow the water
to flow evenly through each of the openings, provided the humidifier
is level, in order to achieve maximum capacity.
The current distribution tray incorporates a synthetic fabric liner that
replaces the granular coating and is designed to deliver water uni-
formly over the entire top surface of the humidifier pad, provided it is
mounted level. It is normal for some mineral deposits to form in the dis-
tribution tray as it dries out between humidification cycles. These
deposits can actually help distribute water in the tray, but if they form
enough to block the openings, they should be removed as described
in the “Required Maintenance” section of this manual.
WARNING
Electrical Shock Hazard
Can cause injury or death.
Disconnect all electrical power supplies before
servicing.
Shut off water supply before disconnecting or
tapping into any water supply line.
CAUTION
Risk of Equipment Damage
After humidifier installation is completed, turn water supply
back on.
CAUTION
Risk of Equipment Damage
Do not use the saddle valve to regulate water flow.
It is designed to be completely opened or closed.
1
COMPLETE COMFORT™HUMIDIFIER
HUMIDIFIERS
506826-01
07/2011
Includes Safety, Operating, and Maintenance Instructions
OPERATING INSTRUCTIONS FOR COMPLETE COMFORT HUMIDIFIER MODELS
CCWB3-12, CCWB3-12K, CCWB3-12A, CCWB3-12AK, CCWB3-17, CCWB3-17K,
CCWB3-17A, CCWB3-17AK, CCWP3-18 & CCWP3-18A

Operating Instructions
(Humidifier Models CCWB3-12, CCWB3-12K, CCWB3-17,
CCWB3-17K & CCWP3-18)
Your new Complete Comfort™Humidifier is controlled by a manual
humidifier control installed either in the living area or in the cold air
return. It is important to anticipate a drop in temperature and reduce
the setting accordingly to avoid excessive condensation. For
example, with an outside temperature of 20° the correct setting will
be 35% relative humidity. If the temperature is expected to fall to 0°
that evening, then reduce the setting to 25% several hours prior to
the temperature change.
Observance of the
recommended relative
humidity level on your
humidifier control (see
table) is an important
safeguard. Conden-
sation of water on
inside windows in the
form of fogging or
frost is usually an indi-
cation of excessive relative humidity. The same condensation can
take place in other areas in your home with the possibility of result-
ing damage.
Be sure to keep fireplace dampers closed when not in use. They pro-
vide an excellent escape route for heat, as well as humidity.
The humidifier control can be used to determine the relative humid-
ity in your home during the winter. Turn the dial to the lower setting
then reverse the dial direction slowly until a “click” is heard. At this
point, read the relative humidity on the dial. This will be very close to
the actual relative humidity in your home.
To check the humidifier operation, set the humidifier control above
the click point, make sure that the water saddle valve is open and
that there is electricity to the humidifier. The furnace blower motor
must be operating for the humidifier to function. After the humidifier
has operated for several minutes and water is entering the humidifi-
er and coming out at the drain, reduce the humidifier control setting
below the click point and the humidifier should automatically shut
off. Now, set the humidifier control dial at the recommended inside
relative humidity, depending on the outside temperature. Follow the
suggested settings prior to a drop in the outside temperature.
Automatic Humidifier Controls
(Humidifier Models CCWB3-12A, CCWB3-12AK, CCWB3-17A,
CCWB3-17AK & CCWP3-18A)
CCWB3-12A, CCWB3-12AK, CCWB3-17A, CCWB3-17AK and
CCWB3-1 A humidifiers are controlled by an automatic humidifier
control, which offers two modes of operation: automatic and manual.
When installed in the automatic mode, the system benefits you in the
following ways:
1. The control automatically adjusts your home’s RH based on the
outdoor temperature.
2. The control eliminates the need to manually adjust the control.
3. The automatic humidifier control precisely controls the RH in your
home, ensuring maximum comfort for a greater percentage of
time. The automatic humidifier control also prevents excess con-
densation or low humidity in the home.
4. The automatic humidifier control also eliminates the need to turn
the dial setting to OFF during the summer season.
Operating Instructions Automatic Mode
Immediately after installation, the automatic humidifier control must
be set to match your home’s condition. Follow these steps to adjust
the automatic humidifier control. See Figure A.
1. Turn the knob to setting 5, which is within the normal range.
During the next 24 to 4 hours, it may be necessary to adjust the
dial for more or less humidity, depending on your personal comfort
and home’s requirements. See Table 1.
OUTDOOR-INDOOR RELATIVE HUMIDITY TABLE
Outside Temperature Recommended R.H.
+40° 45%
+30° 40%
+20° 35%
+10° 30%
0° 25%
–10° 20%
–20° 15%
CAUTION
Excess humidity can cause moisture accumulation which
allows possible mold growth in your home.
2
Figure A
Table 1 OPERATION GUIDE
Condition Solution
Condensation on windows. Reduce the setting on the control dial by one
increment at a time.
Lack of humidity. Increase the setting on the control dial by one
increment at a time.
Humidifier does not operate.
(solenoid does not “click”
when control is moved to
TEST position).
Make sure power is available to the solenoid valve.
Turn dial to TEST. Make certain furnace blower is
operating and furnace is calling for heat. If unit still
does not operate, consult a heating contractor.
Humidifier won’t shut off. Turn dial to OFF. If unit continues to operate, consult
a heating contractor.
Test Mode. System operation is checked by setting the knob to
TEST. Make certain that the furnace blower is
operating and furnace is calling for heat. Humidifier
will operate for one minute.
90-1054

2. During the coldest portion of the first heating season, minor
adjustments may be necessary, depending on the home’s con-
struction. See Table 1.
The RH in your home will be accurately controlled to meet your
needs and should not need further adjustment during future heating
seasons. Make note of the dial setting in the event the knob gets
moved.
Your humidifier is part of a system that will accurately maintain the
RH in your home. For every 1°F change in outdoor temperature, the
automatic humidifier control will automatically adjust the indoor rel-
ative humidity by 0.5% RH. If you would like to determine the RH in
your home, follow these steps:
1. Determine the outdoor temperature.
2. Activate the furnace blower by setting your thermostat fan switch
to the ON position, or by setting your thermostat to a higher temper-
ature.
3. Turn the control dial setting to the OFF position. Then, slowly turn
the dial clockwise until you hear the solenoid valve click on. Slowly
turn the dial counterclockwise until you hear the solenoid valve
click off. At this point, make note of the dial setting.
4. Locate your dial setting on Table 2. Follow the dial setting to the
right until it intersects with the current outdoor temperature. This
is the RH in your home under existing conditions.
5. Return the thermostat and control to their original settings.
As an example, if the outdoor temperature is 20°F and, follo ing step
3, the humidifier turns off at “5”on the dial range, then the RH in your
home is 35%.
The automatic humidifier control will accurately control the humidi-
ty in your home to a maximum of 45% RH and a minimum of 10% RH.
The values of outdoor temperature and dial settings may fall in
between or outside of the listed values in Table 2. In these cases, you
will be able to approximate your home’s actual indoor RH.
Operating Instructions Manual Mode
If an outdoor temperature sensor has not been installed with your
automatic humidifier control, the control is installed in the cold air
return and is set for manual mode operation. In this case, it is impor-
tant to keep the humidifier control setting at the recommended level
in order to avoid excessive indoor RH. This will prevent the formation
of condensation on inside windows (fogging or frost on windows).
For example, with an outside temperature of 20°F, the correct setting
will be 35% RH. If the temperature is expected to fall to 0°F that
evening, then adjust the setting to provide 25% RH several hours
prior to the temperature change.
The recommended settings on the sticker on the front of the control
and in the table on page 2 are based on years of research and expe-
rience. For example, a winter time indoor RH of 50% may be
considered ideal for your personal comfort, however, this setting
may result in damage to your home. Observance of the recommend-
ed RH levels on your humidifier control, therefore, is an important
safeguard. These settings represent a compromise between RH lev-
els that are desirable for comfort reasons and humidity levels, which
will avoid condensation on your windows.
The humidifier control can be used to accurately determine the RH
in your home during the winter. With the furnace blower operating at
the heating speed, turn the dial to the lowest setting, then reverse
the dial direction slowly until you hear the solenoid valve click on. At
this point, read the RH on the dial. This will be very close to the actu-
al RH in your home. To check the humidifier operation, set the knob
to TEST. Make sure that the water saddle valve is open and that
there is electricity to the unit. Generally, the furnace blower motor
must be operating for the humidifier to function. After the humidifier
has operated for one minute and water is entering the unit and com-
ing out at the drain, reduce the humidifier control setting to the
recommended inside RH, depending on the outside temperature. Do
not leave the control in the test mode. The humidifier will not oper-
ate properly in the test mode. Anticipate a drop in the outside
temperature and lower the setting several hours before the drop in
outside temperature occurs.
Effect of Water Characteristics
Your humidifier will operate effectively using either hard or mechan-
ically softened water.
Any type of water (hard, soft, hot, or cold) is acceptable for use with
the CCWB3 or CCWP3 drain-type humidifiers. Hot supply water, 140°
maximum, is recommended for all heat pump applications. The use
of hot supply water will also increase the humidifier’s capacity.
Table 2 % RELATIVE HUMIDITY GUIDE
Outdoor Temperature (˚F)
-10 0 10 20 30 40
110 10 10 15 20 25
210 10 15 20 25 30
310 15 20 25 30 35
415 20 25 30 35 40
520 25 30 35 40 45
625 30 35 40 45 45
730 35 40 45 45 45
Dial Setting
WARNING
Risk of Scalding
Water temperature over 125˚F can cause severe burns and
scald instantly.
Shut off the hot water supply before disconnecting or tapping
into any hot water supply line.
3

Annual Maintenance
For best performance, you should replace the humidifier pad in your
humidifier at least annually.
• Call your AlliedAir dealer for preventative maintenance and
replacement components.
Annual Summer Shutdown
For the summer humidifier shutdown, simply turn the humidifier con-
trol to the “OFF” setting (all humidifier models) and close the damper
(Models CCWB3-12, CCWB3-12K, CCWB3-12A, CCWB3-12AK,
CCWB3-17, CCWB3-17K, CCWB3-17A and CCWB3-17AK).
Dealer Instructions for Preventative Maintenance
NOTE: Annual inspection and preventative maintenance of your total
heating system is important for efficient and safe operation. Call your
AlliedAir dealer for humidifier service and maintenance inspection.
Your humidifier is equipped with an in-line water strainer and orifice
as shown below. These parts should be inspected and cleaned peri-
odically to assure continued proper humidifier performance. Inspect
more often if seeing “white dust”.
I. Water Line Inspection and Service Instructions
II. Required Maintenance (Humidifier Models
CCWB3-12, CCWB3-12K, CCWB3-12A, CCWB3-12AK,
CCWB3-17, CCWB3-17K, CCWB3-17A & CCWB3-17AK)
1. Disconnect main power to furnace.
2. Note Humidifier Control setting and turn dial to the “OFF” position.
3. Turn off water supply. Turn the integral bypass damper (3) to the
SUMMER position.
4. Press the tabs in the latches on the top and bottom of front cover
(1) and pull cover off base with both hands. Set aside.
5. Carefully pull the plastic feed tube (2) out of the distribution tray
(5) at the top of the evaporative assembly (4). Pull this assembly
out by grasping at top and tipping out.
6. Unsnap the distribution tray (5) from the scale control insert ( ).
Lightly scrape out or brush off any mineral deposits, being care-
ful not to stretch or loosen the synthetic fabric liner. Soaking the
tray in vinegar or a lime-removing agent is helpful when trying to
remove stubborn mineral deposits.
7. Slide the Humidifier Pad (7) out from the scale control insert ( ).
Clean the scale control insert of mineral deposits. Replace the
Humidifier Pad annually or if performance drops (Catalog No.
CC130 for Models CCWB3-12, CCWB3-12K, CCWB3-12A and
CCWB3-12AK, and Catalog No. CC131 for Models CCWB3-17,
CCWB3-17K, CCWB3-17A and CCWB3-17AK). Slide the Humidifier
Pad back into the scale control insert with the colored spot up and
snap the distribution tray (5) back into place.
. Inspect the plastic feed tube (2) by gently flexing it and looking for
cracks or signs of wear. Replace tube if it is cracked, brittle, or
has been damaged.
9. Reinstall the evaporative assembly (4) into the humidifier by fitting its
drain into the round receptacle at the base of the humidifier. Push the
assembly in at the top until it snaps into place. Push the end of the
feed tube (2) back firmly into the distribution tray and replace the
front cover (1).
4
1. Disconnect elect ical powe to the
fu nace and shut off wate supply.
2. Disconnect the wate line at the
inlet comp ession nut.
3. Remove the in-line st aine f om
inside the inlet side of the valve by
using a small nail o wi e.
4. Flush the in-line st aine clean o
eplace with a new st aine ,
Se vice Depa tment, Catalog No.
22N14.
5. Reconnect the inlet wate line.
Use 7/16” wrench to hold valve
while tightenting compression
nut with 1/2” wrench to prevent
damage to valve bracket and to
ensure watertight connection.
6. Disconnect the wate feed tube at the outlet comp ession nut.
7. Inspect the wate feed tube by gently flexing it and looking fo
c acks o signs of wea . Replace tube if it is c acked, b ittle, o has
been damaged.
8. Remove the o ifice f om the coppe o plastic wate feed tube and
make su e this small opening is unplugged.
9. Replace the o ifice and econnect the wate feed tube. Use 7/16”
wrench to hold valve while tightenting compression nut
with 1/2” wrench to prevent damage to valve bracket and to
ensure watertight connection.
10. Remove the d ain line f om the bottom of the humidifie . If applicable,
flex it to loosen any mine al deposits o blockages. Flush the d ain
line with wate unde p essu e to clea it of any deb is, and slip it
back onto the d ain fitting. If d ain line does not clean p ope ly,
eplace it. Inspect the d ain line to make su e it has a constant
downwa d slope and is not flattened o blocked.
11. Tu n on wate supply and econnect elect ical powe to the fu nace.
9
6
3
7
8
5
2
1
4
INLET
COMPRESSION
NUT
INLET
SOLENOID
VALVE
ORIFICE
OUTLET
COMPRESSION
NUT
IN-LINE
STRAINER
WATER
FEED TUBE
90-1053
1. Front Cover
2. Feed Tube
3. Integral Bypass Damper
4. Evaporative Assembly
5. Distribution Tray
6. “V” Notches
7. Humidifier Pad
. Scale Control
Insert
9. Drain Line
90-1422
WARNING
Electrical Shock Hazard
Can cause injury or death.
Disconnect all electrical power supplies before
servicing.
Shut off water supply before disconnecting or
tapping into any water supply line.

10009397 7.11
B2205474A
10. Remove the drain line (9) from the bottom of the humidifier. If
applicable, flex it to loosen any mineral deposits or blockage.
Then flush it with water under pressure. If it does not properly
clear, replace it. Slip drain line back onto the drain fitting. Make
sure the drain line has a constant downward slope and is not flat-
tened or blocked.
11. Turn on the water supply. Return integral bypass damper (3) to
appropriate position.
12. Check system operation:
Manual Humidifier Control: With the furnace blower operating
and the furnace calling for heat, turn up Control and check sys-
tem operation.
Automatic Humidifier Control: (Automatic or Manual mode) Check
system operation and reset Change Humidifier Pad indicator by set-
ting the knob to “Test/Reset”. With furnace blower operating and
furnace calling for heat, humidifier will operate for one minute. DO
NOT LEAVE IN TEST MODE AS HUMIDIFIER WILL NOT OPERATE.
13. Set Humidifier Control to its original position.
III. Required Maintenance
(Humidifier Models CCWP3-18 & CCWP3-18A)
1. Disconnect main power to furnace.
2. Note humidifier control setting and turn humidifier control to the
“OFF” position.
3. Disconnect electrical power and turn off water supply.
4. Unlatch humidifier cover assembly (1) from base assembly (2) at
the bottom of the cover, lift, and set aside.
5. Pull out the evaporative assembly (3) by grasping at the top and
tipping out.
6. Remove the distribution tray (4) from the evaporative assembly (3)
by unsnapping the black plastic ends of the scale control insert (7),
from the tabs at the end of the tray. Follow the instructions below
depending upon the type of distribution tray in your humidifier:
For trays with a synthetic fabric liner: Lightly scrape out or brush
off any mineral deposits, being careful not to stretch or loosen the
synthetic fabric liner. Soaking the tray in vinegar or a lime-remov-
ing agent is helpful when trying to remove stubborn mineral
deposits.
For trays with granular coating: Do not scrape off the granular
coating, but lightly scrape any calcium deposits out of the “V”
notches (5). This textured surface helps ensure even water flow
for maximum performance. If the granular coating has been
removed, place several drops of liquid dishwashing soap on the
distribution tray. This will only need to be done if there is no gran-
ular coating.
7. Slide the humidifier pad (6) out from the plastic scale control
insert (7). Clean the insert frame by twisting and flexing it to
loosen the calcium deposits or use a putty knife. Replace humid-
ifier pad annually or if performance of the humidifier drops.
(Catalog No. CC131) Insert pad with the colored spot up and snap
the distribution tray (4) back into place.
. Reinstall the evaporative assembly (3) into the base assembly (2).
Push the evaporative assembly (3) in at the top between the
retaining ribs that hold the assembly in place in a vertical position.
9. Remove the drain line ( ) from the bottom of the humidifier. If
applicable, flex it to loosen any mineral deposits or blockage.
Then flush it with water under pressure. If it does not clear,
replace it. Slip drain line back onto the drain fitting. Make sure the
drain line has a constant downward slope and is not flattened or
blocked.
10. Reinstall cover assembly (1) by hooking at the top of base assem-
bly (2) and latching at the bottom.
11. Reconnect electrical power (9) and turn on water supply.
12. Check system operation:
Manual Humidifier Control: With the furnace blower operating
and the furnace calling for heat, turn up humidifier control and
check system operation.
Automatic Humidifier Control: (Automatic or Manual mode)
Check system operation and reset Change Humidifier Pad indica-
tor by setting the knob to “Test/Reset”. With furnace blower
operating and furnace calling for heat, humidifier will operate for
one minute. DO NOT LEAVE IN TEST MODE AS HUMIDIFIER WILL
NOT OPERATE.
13. Set Humidifier Control to its original position.
NOTE: The motor is permanently lubricated and does not need to be
oiled.
WARNING
Electrical Shock Hazard
Can cause injury or death.
Disconnect all electrical power supplies before
servicing.
Shut off water supply before disconnecting or
tapping into any water supply line.
5
5
4
72
6
8
1
3
9
1. Humidifier Cover Assembly
2. Base Assembly
3. Evaporative Assembly
4. Distribution Tray
5. ”V” Notches
6. Humidifier Pad
7. Scale Control Insert
. Drain Line
9. Power Cord
90-1075