Constructor HI280 User manual

USER AND ASSEMBLY GUIDE FOR
SMALL PARTS RACK HI280
Read this user guide carefully through before the small
parts rack is taken into use, and apply the information
continuously throughout the entire lifecycle of the rack.

Thanks for choosing small parts racking from Constructor.
It is of greatest importance that you follow the instructions in this guide in order for your rack to meet your require-
ments and to comply with the current standard.
The purpose of this guide is to inform the company’s warehouse staff and management about important facts
regarding the small parts rack, as well as precautions against potential danger risks.
If you have any questions, please contact us for further information.
The condition of the small parts rack in terms of security is best maintained through regular inspections and main-
tenance.
As for shelf and sections loads we refer to the load sign for each individual installation.
Each installation must be provided with a load sign.
page
- Technical data
Shelves, medium span, recommended cross beams, upright types 3
Stay plates 4-8
- Assembly guide
Frame stay / stay plates 9
Frame plate 10
Frame mesh 11
Base 12
Shelf and support beams 13
Shelves / support shelves 14
Back cross / back mesh / double rack 15
Door 16
Suspension trays and shelves 17
Reinforced shelves 18
Accessories 19
Working bench / tools panel / ttings 20
- Important control points 21
- Security issues 22
- Protocol for periodical control of the small parts rack 23
Contents
2

Technical data
Shelf length
(mm)
Shelf depth
(mm)
900 / 1000 300 - 500
900 / 1000 600
900 / 1000 800
1290 300 - 500
1290 600 - 800
Shelves
Length per
section
Frame depth
mm 500 mm 600 mm 800 mm 1000 mm
1500 310 kg 370 kg 390 kg 390 kg
1750 360 kg 435 kg 520 kg 520 kg
2000 415 kg 490 kg 490 kg 490 kg
2250 400 kg 400 kg 400 kg 400 kg
2500 330 kg 330 kg 330 kg 330 kg
Upright types
KEK
Recommended no. of cross beams Medium span
3
Small parts rack HI280
Length per section
(mm)
Frame depth
(mm)
1500 500
1750 600
2000 800
2250 1000
2500
Medium span

Technical data
Small parts rack - 2 stay plates assembled with key
Components Quantity
Upright 2
Foot plate 2
Anchoring in oor (when required) 2
Stay plate 2
Popnit 4,8 x 9 mm (only for popnitted frames) 8
Frame
height
H
Distance
measures
A
Distance
measures
B
Distance
measures
C
1000 mm 211 600 189
1600 mm 311 800 489
2100 mm 311 1300 489
2300 mm 311 1500 489
2500 mm 311 1700 489
Small parts rack - 2 stay plates, popnitted
Components Quantity
Upright 2
Foot plate 2
Anchoring in oor (when required) 2
Stay plate 2
Popnit 4,8 x 9 mm 12
Frame
height
H
Distance
measures
A
Distance
measures
B
Distance
measures
C
1000 mm 211 600 189
1600 mm 211 900 489
2100 mm 311 1300 489
2300 mm 311 1500 489
2500 mm 311 1700 489
4

Technical data
Small parts rack - 3 stay plates assembled with key
Components Quantity
Upright 2
Foot plate 2
Anchoring in oor (when required) 2
Stay plate 3
Popnit 4,8 x 9 mm (only for popnitted frames) 12
Frame
height
H
Distance
measures
A
Distance
measures
B
Distance
measures
C
Distance
measures
D
2100 mm 311 600 700 489
2300 mm 311 600 900 489
2500 mm 311 700 1000 489
3000 mm 311 900 1300 489
Small parts rack - 3 stay plates, popnitted
Components Quantity
Upright 2
Foot plate 2
Anchoring in oor (when required) 2
Stay plate 3
Popnit 4,8 x 9 mm 18
Frame
height
H
Distance
measures
A
Distance
measures
B
Distance
measures
C
Distance
measures
D
2100 mm 311 600 700 489
2300 mm 311 600 900 489
2500 mm 311 700 1000 489
3000 mm 311 900 1300 489
5
Small parts rack HI280

Technical data
Small parts rack - 4 stay plates assembled with key
Components Quantity
Upright 2
Foot plate 2
Anchoring in oor (when required) 2
Stay plate 4
Popnit 4,8 x 9 mm (only for popnitted frames) 16
Frame
height
H
Distan-
ce
meas.
A
Distan-
ce
meas.
B
Distan-
ce
meas.
C
Distan-
ce
meas.
D
Distan-
ce
meas.
E
2100 mm 211 400 500 500 489
2300 mm 211 400 500 700 489
2500 mm 211 400 600 800 489
3000 mm 311 500 800 900 489
Small parts rack - 4 stay plates, popnitted
Components Quantity
Upright 2
Foot plate 2
Anchoring in oor (when required) 2
Stay plate 4
Popnit 4,8 x 9 mm 24
Frame
height
H
Distan-
ce
meas.
A
Distan-
ce
meas.
B
Distan-
ce
meas.
C
Distan-
ce
meas.
D
Distan-
ce
meas.
E
2100 mm 211 400 500 500 489
2300 mm 211 400 500 700 489
2500 mm 211 400 600 800 489
3000 mm 311 500 800 900 489
6

Technical data
Small parts rack - 4 stay plates, assembled with key + 2 frame cross
Components Quantity
Upright 2
Foot plate 2
Anchoring in oor (when required) 2
Stay plate 4
Gavelstag 4
Popnit 4,8 x 9 mm 8
Small parts rack - 4 stay plates, popnitted + 2 frame cross
Components Quantity
Upright 2
Foot plate 2
Anchoring in oor (when required) 2
Stay plate (hul popnit) 4
Frame cross 4
Popnit 4,8 x 9 mm 24
7
Small parts rack HI280

Technical data
Small parts rack - 3 stay plates, popnitted + 2 frame cross
Components Quantity
Upright 2
Foot plate 2
Anchoring in  oor (when required) 2
Stay plate 3
Frame cross 4
Popnit 4,8 x 9 mm 26
Small parts rack with closed frame
Frame No. of Pro le No. of Types of frame plates
height
H
frame
plates
frame
plate
holes for
 xing
900
mm
1000
mm
1600
mm
2100
mm
2300
mm
2500
mm
1000 mm 1 - 12 1
1600 mm 1 - 12 1
2100 mm 1 - 12 1
2300 mm 1 - 12 1
2500 mm 1 - 12 1
3000 mm 2 1 24 1 1
’H’ = Frame height
Each frame plate must be  xed with 12 holes (6 for each upright), which
are placed at the top and bottom, the remaining holes are evenly distribu-
ted on the entire upright length.
For combination of frame plates for different frame heights, see table
below.
8

Assembly guide
Assembly of frames
In order to facilitate the assembly of frames, it is convenient to put them on a working bench or
table.
Frame cross / stay plate
Put the stay plate into the upright opening (1). Adjust the holes in the stay to the oval holes in
the upright (2). Make sure that the holes t together. Put the assembly key into the hole and turn
180° (3). Make sure that the connection on the back side is correct. All frame cross/stay
plates on rst upright must be assembled. Then the next upright is assembled (4). Finally, the
upright feet are assembled (5). Frame cross and stay plate 800 and 1000 are xed with a popnit
4,8 x 9. Frame stay is only required for special installations, e.g. heavy section loads and multi tier
installations.
Check that the feet are xed to the upright.
Small parts rack HI280
9

Assembly guide
Assembly of frame plate
Put the frame plate into the upright opening (1). Adjust the hole pattern in the frames to the
hole pattern in the uprights, so that the holes on the frame plate ts into the oval holes in the
upright (2). Put the assembly key into the oval hole and turn it 180° (3). Make sure that the
connection on the back side is correct. Sex holes per upright, one in each end, the other
evenly distributed, must be connected in this way . The frame plate must be assembled on one
upright, and then on the next upright. Finally the upright feet are assembled (5) .
Make sure that the upright feet are xed to the upright.
10