Contec PIO-32/32F(PCI)H User manual

D igital I/O Board with High-Speed I solation
for PCI
P I O -32/32F(PCI)H
Us er’s Guide
C ONT EC CO.,LTD.

PIO-32/32F(P CI)H
C heck Your Package
Thank you for purcha
sing the CONTEC product.
The product consists of the items listed below.
Check, with the following list, that your package is complete. If you discover damaged or missing items,
contact your retailer.
Product Configuration List
- Board [PIO-32/32F(PCI)H] …1
- First step guide …1
- CD-RO
M *1 [API-PAC(W32)] …1
- Warranty Certificate…1
- Serial number label…1
*1 The CD-ROM contains the driver software and User’s Guide (this guide)

PIO-32/32F(PCI)H
Co pyright
Copyright 2013 CONTEC CO., LTD. ALL RIGHTS RESERVED
No part of this document may be copied or reproduced in any form by any means without prior written
consent of CONTEC CO., LTD.
CONTEC CO., LTD. makes no commitment to update or keep current the information contained in this
document. The information in this document is subject to change without notice.
All relevant issues have been considered in the preparation of this document. Should you notice an
omission or any questionable item in this document, please feel free to notify CONTEC CO., LTD.
Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may
appear in this document nor for results obtained by the user as a result of using this product.
Trademark s
MS, Microsoft, Windows, Windows NT are trademarks of Microsoft Corporation. Other brand and
product names are trademarks of their respective holder.

PIO-32/32F(PCI)H
Table of Contents
Check Your Package............................................................................................................................ i
Copyright ............................................................................................................................................ ii
Trademarks ......................................................................................................................................... ii
Table of Contents ..............................................................................................................................iii
1. BE FORE USING THE PRODUCT 7
About the Board.................................................................................................................................. 7
Features........................................................................................................................................ 7
Support Software ......................................................................................................................... 8
Cable & Connector (Option) ...................................................................................................... 9
Accessories (Option) ................................................................................................................ 10
Customer Support ............................................................................................................................. 11
Web Site..................................................................................................................................... 11
Limited Three-Years Warranty ........................................................................................................ 11
How to Obtain Service ..................................................................................................................... 11
Liability ............................................................................................................................................ 11
Safety Precautions ............................................................................................................................ 12
Safety Information..................................................................................................................... 12
Handling Precautions................................................................................................................. 13
Environment .............................................................................................................................. 14
Inspection................................................................................................................................... 14
Storage ....................................................................................................................................... 14
Disposal ..................................................................................................................................... 14
2. SETUP 15
What is Setup? .................................................................................................................................. 15
Using the Board under Windows Using the Driver Library API-PAC(W32) .......................... 15
Using the Board under Windows Using Software Other than the Driver Library API-PAC(W32)
.................................................................................................................................................... 15
Using the Board under an OS Other than Windows ................................................................. 16
Step 1 Installing the Software .......................................................................................................... 17
About the driver to be used ....................................................................................................... 17
Starting the Install Program....................................................................................................... 18
Select API-DIO(WDM)............................................................................................................. 19
Select API-DIO(98/PC)............................................................................................................. 20
Step 2 Setting the Hardware............................................................................................................. 22
Parts of the Board and Factory Defaults ................................................................................... 22
Setting the Board ID .................................................................................................................. 23
Plugging the Board .................................................................................................................... 24
Step 3 Installing the Hardware ......................................................................................................... 25

PIO-32/32F(PCI)H
Turning on the PC...................................................................................................................... 25
Setting with the Found New Hardware Wizard ........................................................................ 25
When Using API-DIO(WDM)...................................................................................................... 25
When Using API-DIO(98/PC) ......................................................................................................28
Step 4 Initializing the Software........................................................................................................ 31
When Using API-DIO(WDM) .................................................................................................... 31
When Using API-DIO(98/PC) .................................................................................................... 33
Updating the Settings................................................................................................................. 33
Step 5 Checking Operations with the Diagnosis Program ............................................................... 34
What is the Diagnosis Program? ............................................................................................... 34
Check Method............................................................................................................................ 34
Using the Diagnosis Program ....................................................................................................35
Setup Troubleshooting...................................................................................................................... 39
Symptoms and Actions .............................................................................................................. 39
If your problem cannot be resolved........................................................................................... 39
3. EXTERNAL CONNECTION 41
How to connect the connectors......................................................................................................... 41
Connector shape......................................................................................................................... 41
Connector Pin Assignment ........................................................................................................ 42
Relationships between API-PAC(W32) Logical Ports/Bits and Connector Signal Pins.......... 45
Connecting Input Signals ................................................................................................................. 46
Input Circuit............................................................................................................................... 46
Connecting a Switch .................................................................................................................. 46
Connecting Output Signals............................................................................................................... 47
Output Circuit ............................................................................................................................ 47
Connection to the LED .............................................................................................................. 48
Surge Protection ............................................................................................................................... 49
4. FUNCTION 51
Data I/O Function ............................................................................................................................. 51
Data Input .................................................................................................................................. 51
Data Output................................................................................................................................ 51
Monitoring Output Data ............................................................................................................ 51
Digital Filter Function ...................................................................................................................... 52
Digital Filter Function Principle................................................................................................ 52
Set Digital Filter Time............................................................................................................... 52
Interrupt Control Function................................................................................................................ 53
Disabling/enabling Interrupts .................................................................................................... 53
Selecting the Edge of input signals, at which to generate an iterrupt....................................... 53
Clearing the Interrupt Status and Interrupt Signal .................................................................... 53
5. ABOUT SOFTWARE 55

PIO-32/32F(PCI)H
CD-ROM Directory Structure .......................................................................................................... 55
About Software for Windows........................................................................................................... 56
Accessing the Help File............................................................................................................. 56
Using Sample Programs ............................................................................................................ 56
Uninstalling the Driver Libraries ..............................................................................................58
About Software for Linux ................................................................................................................ 61
Driver Software Install Procedure............................................................................................. 61
Accessing the Help File............................................................................................................. 62
Using Sample Programs ............................................................................................................ 62
Uninstalling the driver............................................................................................................... 62
6. ABOUT HARDWARE 63
For detailed technical information ................................................................................................... 63
Hardware specification..................................................................................................................... 63
Block Diagram.................................................................................................................................. 65
Differences between the PIO-32/32F(PCI)H and PIO-32/32F(PCI) ............................................... 66

PIO-32/32F(PCI)H

1. Before Using the Product
PIO-32/32F(PCI)H
1. Before Using the Product
This chapter provides information you should know before using the product.
About the Board
The PIO-32/32F(PCI)H is a PCI-compliant interface board for isolated high-speed input/output of
digital signals.
The PIO-32/32F(PCI)H installs the high-speed opto-coupler within 5 sec of response time, and can
input up to 32 signals and output up to 32 signals.
Windows/Linux driver is bundled with this product.
The PIO-32/32F(PCI)H has the difference point in the specification though past PIO-32/32F(PCI)
and the connector shape and the signal arrangement are compatible. The difference point is shown in
“Differences between the PIO-32/32F(PCI)H and PIO-32/32F(PCI)”.
Feat ure s
- The opto-coupler isolated input 32 points and the opto-coupler isolated open-collector output 32
points are installed. Moreover, it is possible to correspond to a different external power supply by a
common composition in every 16 points.
- The high-speed opto-coupler within 5 sec of response time is installed.
- The PCI bus (personal computer) and the I/O interface are isolated from each other by high-speed
opto-couplers, offering good noise immunity.
- The connector shape and the signal arrangement is compatible with the PIO-32/32F(PCI).
- You can use all of the input signals as interrupt events.
You can also select the interrupt trigger edge of the input signal.
- The board has a digital filter to prevent wrong recognition of input signals from carrying noise or a
chattering.
- The protection circuit (surge voltage and overcurrent) is built into the output transistor.
- Up to 35VDC, 50mA per output signal, max.

1. Before Using the Product
PIO-32/32F(PCI)H
Support Software
You should use CONTEC support software according to your purpose and development environment.
Windows version of digital I/O driver
AP I-DIO(WDM) /API-DIO(98/PC)
[
Stored on the bundled CD-ROM driver library API-PAC(W32)]
The A PI-DIO(98/P C) i s the Windows version driver library software that provides products in the form of Win32 API
functions (DLL). Various sample programms such as Visual Basic and Visual C
++, etc and diagnostic program useful
for checking operation is provided.
< Operating environment >
OS Windows Vista, XP, Server 2003, 2000
Adaptation language Visual Basic, Visual C++, Visual C#, Delphi, C++ Builder
You can download the updated version from the CONTEC’s Web site (http://www.contec.com/apipac/). For more
details on the supported OS, applicable language and new information, please visit the CONTEC’s Web site.
Linux version of digital I/O driver
API-DIO( LNX)
[
Stored on the bundled CD-ROM driver library API-PAC(W32)]
The API-DIO(LNX) is the Linux version driver software which provides device drivers (modules) by shared library
and kernel version. Various sample programs of gcc are provided.
< Operating environment >
OS RedHatLinux, TurboLinux
(For details on supported distributions, refer to Help available after installation.)
Adaptation language gcc
You can download the updated version from the CONTEC’s Web site (http://www.contec.com/apipac/). For more
details on the supported OS, applicable language and new information, please visit the CONTEC’s Web site.
Data acquisition VI library for LabVIEW
VI-DAQ
(Available for downloading (free of charge) from
the CONTEC web site.)
This is a VI library to use in National Instruments LabVIEW.
VI-DAQ is created with a function form similar to that of LabVIEW's Data Acquisition VI, allowing you
to use various devices without complicated settings.
See http://www.contec.com/vidaq/ for details and download of VI-DAQ.

1. Before Using the Product
PIO-32/32F(PCI)H
Cable & Connector (Option)
Shield Cable with 96-Pin Half-Pitch Connectors at Both Ends
: PCB96PS-0.5P (0.5m)
: PCB96PS-1.5P (1.5m)
: PCB96PS-3P (3m)
: PCB96PS-5P (5m)
Flat Cable with 96-Pin Half-Pitch Connectors at Both Ends
: PCB96P-1.5 (1.5m)
: PCB96P-3 (3m)
: PCB96P-5 (5m)
Shield Cable with 96-Pin Half-Pitch Connectors at One End
: PCA96PS-0.5P (0.5m)
: PCA96PS-1.5P (1.5m)
: PCA96PS-3P (3m)
: PCA96PS-5P (5m)
Flat Cable with 96-Pin Half-Pitch Connectors at One End
: PCA96P-1.5 (1.5m)
: PCA96P-3 (3m)
: PCA96P-5 (5m)
Distribution Shield Cable with 96-Pin Half-Pitch Connectors (96Pin 37Pin x 2)
: PCB96WS-1.5P (1.5m)
: PCB96WS-3P (3m)
: PCB96WS-5P (5m)
Half Pitch 96P Female Connector Set(5 Pieces) : CN5-H96F

1. Before Using the Product
PIO-32/32F(PCI)H
Accessories (Option)
Screw Terminal Unit (M3 x 96P) : EPD-96A *1*3
Screw Terminal Unit (M3.5 x 96P) : EPD-96 *1
Terminal Unit for Cables (M3 x 96P) : DTP-64A *1
Screw Terminal Unit (M3 x 37P) : EPD-37A *2*3
Screw Terminal Unit (M3.5 x 37P) : EPD-37 *2
General Purpose Terminal (M3 x 37P) : DTP-3C *2
Screw Terminal (M2.5 x 37P) : DTP-4C *2
Signal Monitor / Output Accessory for Digital I/O (32P) : CM-32(PC)E *2
Connection Conversion Board (96-Pin 37-Pin x 2) : CCB-96 *1
*1 A PCB96P or PCB96PS optional cable is required separately.
*2 A PCB96WS optional cable is required separately.
*3 "Spring-up" type terminal is used to prevent terminal screws from falling off.
* Check the CONTEC’s Web site for more information on these options.

1. Before Using the Product
PIO-32/32F(PCI)H
Customer Support
CONTEC provides the following support services for you to use CONTEC products more efficiently and
comfortably.
Web Site
Japanese http://www.contec.co.jp/
English http://www.contec.com/
Chinese http://www.contec.com.cn/
Latest product information
CONTEC provides up-to-date information on products.
CONTEC also provides product manuals and various technical documents in the PDF.
Free download
You can download updated driver software and differential files as well as sample programs available in
several languages.
Note! For product information
Contact your retailer if you have any technical question about a CONTEC product or need its price,
delivery time, or estimate information.
Limited Three-Years Warranty
CONTEC Interface boards are warranted by CONTEC CO., LTD. to be free from defects in material and
workmanship for up to three years from the date of purchase by the original purchaser.
Repair will be free of charge only when this device is returned freight prepaid with a copy of the original
invoice and a Return Merchandise Authorization to the distributor or the CONTEC group office, from
which it was purchased.
This warranty is not applicable for scratches or normal wear, but only for the electronic circuitry and
original boards. The warranty is not applicable if the device has been tampered with or damaged through
abuse, mistreatment, neglect, or unreasonable use, or if the original invoice is not included, in which case
repairs will be considered beyond the warranty policy.
How to Obtain Service
For replacement or repair, return the device freight prepaid, with a copy of the original invoice. Please
obtain a Return Merchandise Authorization number (RMA) from the CONTEC group office where you
purchased before returning any product.
* No product will be accepted by CONTEC group without the RMA number.
Liability
The obligation of the warrantor is solely to repair or replace the product. In no event will the warrantor
be liable for any incidental or consequential damages due to such defect or consequences that arise from
inexperienced usage, misuse, or malfunction of this device.

1. Before Using the Product
PIO-32/32F(PCI)H
Safety Precautions
Understand the following definitions and precautions to use the product safely.
Safety Information
This document provides safety information using the following symbols to prevent accidents resulting in
injury or death and the destruction of equipment and resources. Understand the meanings of these labels
to operate the equipment safely.
DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury or in property damage.

1. Before Using the Product
PIO-32/32F(PCI)H
Handling Precautions
Do not use the product where it is exposed to flammable or corrosive gas. Doing so may result in an
explosion, fire, electric shock, or failure.
- There are switches and jumpers on the board that need to be set in advance. Be sure to check these
before installing the board.
- Only set the switches and jumpers on the board to the specified settings.
Otherwise, the board may malfunction, overheat, or cause a failure.
- Do not strike or bend the board.
Otherwise, the board may malfunction, overheat, cause a failure or breakage.
- Do not touch the board's metal plated terminals (edge connector) with your hands.
Otherwise, the board may malfunction, overheat, or cause a failure.
If the terminals are touched by someone's hands, clean the terminals with industrial alcohol.
- Do not install or remove the board to or from the slot while the computer's power is turned on.
Otherwise, the board may malfunction, overheat, or cause a failure.
Be sure that the personal computer or the I/O expansion unit power is turned off.
- Make sure that your PC or expansion unit can supply ample power to all the boards installed.
Insufficiently energized boards could malfunction, overheat, or cause a failure.
- The specifications of this product are subject to change without notice for enhancement and quality
improvement.
Even when using the product continuously, be sure to read the manual and understand the contents.
- Do not modify the product. CONTEC will bear no responsibility for any problems, etc., resulting
from modifying this product.
- Regardless of the foregoing statements, CONTEC is not liable for any damages whatsoever
(including damages for loss of business profits) arising out of the use or inability to use this
CONTEC product or the information contained herein.

1. Before Using the Product
PIO-32/32F(PCI)H
Environment
Use this product in the following environment. If used in an unauthorized environment, the board may
overheat, malfunction, or cause a failure.
Operating temperature
Humidity
Corrosive gases
Floating dust particles
Inspection
Storage
When storing this product, keep it in its original packing form.
(1) Put the board in the storage bag.
(2) Wrap it in the packing material, then put it in the box.
(3) Store the package at room temperature at a place free from direct sunlight, moisture, shock,
vibration, magnetism, and static electricity.
Disposal
When disposing of the product, follow the disposal procedures stipulated under the relevant laws and
municipal ordinances.

2. Setup
PIO-32/32F(PCI)H
2. Setup
This chapter explains how to set up the board.
What is Setup?
Setup means a series of steps to take before the product can be used.
Different steps are required for software and hardware.
The setup procedure varies with the OS and applications used.
Using the Board under Windows
Using the Driver Library API-PAC(W32)
This section describes the setup procedure to be performed before you can start developing application
programs for the board using the bundled CD-ROM “Driver Library API-PAC(W32)”.
Taking the following steps sets up the software and hardware. You can use the diagnosis program later
to check whether the software and hardware function normally.
Step 1 Installing the Software
Step 2 Setting the Hardware
Step 3 Installing the Hardware
Step 4 Initializing the Software
Step 5 Checking Operations with the Diagnosis Program
If Setup fails to be performed normally, see the “Setup Troubleshooting” section at the end of this
chapter.
Using the Board under Windows
Using Software Other than the Driver Library
API-PAC(W32)
For setting up software other than API-PAC(W32), refer to the manual for that software. See also the
following parts of this manual as required.
This chapter Step 2 Setting the Hardware
This chapter Step 3 Installing the Hardware
Chapter 3 External Connection
Chapter 6 About Hardware

2. Setup
PIO-32/32F(PCI)H
Using the Board under an OS Other than Windows
For using the board under Linux, see the following parts of this manual.
This chapter Step 2 Setting the Hardware
Chapter 3 External Connection
Chapter 5 About Software
Chapter 6 About Hardware
For using the board under an OS other than Windows, Linux, see the following parts of this manual.
This chapter Step 2 Setting the Hardware
Chapter 3 External Connection
Chapter 6 About Hardware

2. Setup
PIO-32/32F(PCI)H
Step 1 Installing the Software
This section describes how to install the Driver libraries.
Before installing the hardware on your PC, install the Driver libraries from the bundled
API-PAC(W32) CD-ROM
.
The following description assumes the operating system as Windows XP. Although some user
interfaces are different depending on the OS used, the basic procedure is the same.
About the driver to be used
Two digital I/O drivers are available : API-DIO(WDM) and API-DIO(98/PC).
API-DIO(WDM) is a new driver to perform digital I/O under Windows.
API-DIO(WDM) was developed to improve the conventional product version of API-DIO(98/PC) in the
ease of use and functionality.
It is advisable to use API-DIO(WDM) for you to use an digital I/O device. API-DIO(WDM) will
support new OS and devices in the future but will not support Windows NT 4.0, Windows 95, ISA bus.
Use API-DIO(98/PC) if your operating environment contains such an unsupported piece of software or
hardware.
Check the following selection guide to easily select the driver to be used.

2. Setup
PIO-32/32F(PCI)H
Starting the Install Program
(1)
Load the CD-ROM [API-PAC(W32)] on your PC.
(2)
The API-PAC(W32) Installer window appears automatically.
If the panel does not appear, run (CD-ROM drive letter):\AUTORUN.exe.
(3)
Click on the [Install Development or Execution Environment] button.
* When using the Windows 7, Vista, driver is automatically installed.
Before installing the software in Windows 7, Vista, XP, Server 2003 and 2000, log in as a user with
administrator privileges.

2. Setup
PIO-32/32F(PCI)H
Select API-DIO(WDM)
Selecting API-DIO(WDM)
(1)
The following dialog box appears to select “Driver to install” and “Install option”, “Usage of
driver library”.
(2)
Select the "Advanced Digital I/O driver".
(3)
Click on the [Install] button.
* Clicking the [API-DIO] button displays detailed information about API-DIO(WDM) and
API-DIO(98/PC).
Run the installation
(1)
Complete the installation by following the instructions on the screen.
(2)
The Readme file appears when the installation is complete.