Cookson Speedline Technologies Electrovert Bravo... Operating manual

Bravo 8105®
CONVECTION REFLOW SYSTEM
PREVENTIVE MAINTENANCE GUIDE
Bravo™ 8105 Technical Manual P/N 110–00–0
Bravo™ 8105 Preventive Maintenance Guide P/N 3–9317–373–00–0

Bravo™ 8105 Preventive Maintenance Guide

2-9317-373-00-0 Bravo™ 8105 Preventive Maintenance Guide i
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Preface
Overview
In this section This preface covers the following information:
Topic See Page
To Our Customers ii
Customer Support Structure iii
Before You Call vi

PREFACE
To Our Customers
ii Bravo™ 8105 Preventive Maintenance Guide Rev. 2
To Our Customers
This Guide The purpose of this guide is to help the customer obtain the greatest return on
investment. Speedline suggests that operators, supervisors, and technicians
responsible for operating and maintaining this equipment become familiar with the
contents of these Guides prior to using the equipment.
This Technical Manual includes safety information, a machine overview, an
applications overview, program development instructions, standard operating
instructions, advanced operating instructions, process troubleshooting, scheduled
maintenance overview, and a list of error messages and audible alarms with
solutions.
Other Guides
in the Set The following list of guides make up the entire information set:
† Not Yet Released
Guide Name Part Number
Bravo™ 8105 Installation Guide 3-9317-370-00-0
Bravo™ 8105 General Information Guide† 3-9317-371-00-0
Bravo™ 8105 Programming and Operations Guide 3-9317-372-00-0
Bravo™ 8105 Preventive Maintenance Guide 3-9317-373-00-0
Bravo™ 8105 Repair Guide† 3-9317-374-00-0
Bravo™ 8105 Options Guide† 3-9317-375-00-0
Bravo™ 8105 Drawings† 3-9317-376-00-0

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PREFACE
Customer Support Structure
2-9317-373-00-0 Bravo™ 8105 Preventive Maintenance Guide iii
Customer Support Structure
Introduction Speedline has a number of offices throughout the world ready to support your
needs:
• Main Offices
• Regional Service Centers (USA)
• International Service Centers
Main Offices Office Location
Speedline Technologies, Inc.
Electrovert Main Sales and
Service Office
Technical Service Support Group
P.O. Box 709, Hwy. 5 South
Camdenton, MO 65020-0709
Fax: [phone]
Tel: [phone]
or call Toll Free @ Tel: [phone]
e-mail:
[e-mail]
Speedline Distribution Center Parts Sales
1605 Dundee
Elgin, IL 60120
Fax: [phone]
Local Tel: [phone]
Toll Free: 1-800-737-8110
Cookson Performance Solutions Training Center
580-A Tollgate Rd.
Elgin, IL 60123
Fax: [phone]
Local Tel: [phone]
Toll Free: 1-800-737-8110

PREFACE
Customer Support Structure
iv Bravo™ 8105 Preventive Maintenance Guide Rev. 2
Regional Service
Centers (USA) The following Service Centers are located throughout the United States:
Office Location
North East Regional Service
Center 472 Amherst St. Suite 6
Nashua, NH 03063
Fax:[phone]
Phone: [phone]
South East Regional Service
Center 1055 Windward Ridge Pkwy., Suite 140
Alpharetta, GA 30005
Fax: [phone]
Phone: [phone] ext. 16
North Central Regional Service
Center 580-A Tolllgate Road
Elgin, IL 60123
Fax: [phone]
Phone: [phone]
North West Regional Service
Center 2968 Scott Blvd.
Santa Clara, CA 95054
Fax:[phone]
Phone: [phone]
South West Regional Service
Center 1111 W. North Carrier Parkway
Grand Prairie, TX 75050
Fax:[phone]
Phone: [phone]

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PREFACE
Customer Support Structure
2-9317-373-00-0 Bravo™ 8105 Preventive Maintenance Guide v
International
Service Centers The following centers serve the international community:
Office Location
Speedline Technologies, LTD Unit 1
Pincents Kiln Industrial Park
Reading Bershire RG317SD
Fax: [phone]
Phone: [phone]
Speedline Technologies, Gmbh Daimlerstrasse 1E
63303 Dreieich
Germany
Fax: [phone]
Phone: [phone]
Speedline Technologies, Italy Via Liguria 2/28
I-20068 Peschiera Borromeo (MI)
Italy
Fax: 39-2 - 5530. 8468
Phone: [phone]
Speedline Technologies, Singapore 150 Kampong Ampat
KA Centre # 05-08
Singapore 368324
Fax: [phone]
Phone: [phone]
Speedline Technologies, Taiwan 1F, No. 11 Ching Kuo Road
Taoyuan
Taiwan, ROC
Fax: [phone]
Phone: [phone]
Speedline Technologies, Mexico Carretera a Base Aerea Militar
KM.5 No - 5850 Edificio #11
Zapopan, Jalixco C.P.
45100 MEX
Fax: [phone]
Phone: [phone]

PREFACE
Before You Call
vi Bravo™ 8105 Preventive Maintenance Guide Rev. 2
Before You Call
Introduction To help Electrovert support your machine in a timely fashion, have the following
specific information available when calling in:
• System Software Version
• Serial Tag Information
Machine Serial Tag The machine serial tag is located on side of the rear electrical panel. It provides
important information that will be helpful in servicing your machine.

2-9317-373-00-0 Bravo™ 8105 Preventive Maintenance Guide vii
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Table of Contents
Preface
To Our Customers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Customer Support Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Before You Call . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Chapter 1: Safety Information
Section A: Potential Hazards
Hot Surface Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fire and Smoke Hazard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electrical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mechanical Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Breathing Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Other Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Heavy Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Skin Irritation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Section B: Safety Precautions
Recommended Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety Lock-Out Tag-Out Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
No Smoking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fire Extinguisher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Flammables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Sound Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety Perimeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Chemical Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Protective Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Exhaust Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Document Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Good Housekeeping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Section C: Lock Out Tag Out
Attach Facility Lock-Out Tag-Out Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Attach Machine Lock-Out Tag-Out Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Perform Required Task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Remove Lock-Out Tag Out Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

TABLE OF CONTENTS
viii Bravo™ Preventive Maintenance Guide Rev. 2
Chapter 2: Technical Data
Section A: Facility Requirements and Specifications
Exhaust Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
ElectricalInformation. .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. 19
Standard Power Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Start Up Power Requirements Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Process Ready Power Requirements Table. . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electrical Codes and Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Underwriters Laboratory (UL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
CE Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Section B: Machine Components
Forced Convection Heating Module Table . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Convection Blower Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Forced Convection Air Cooling Module Table . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cooling Blower Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Conveyor Module Standard Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Conveyor Module Options Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Conveyor Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Section C: System Dimensions
Physical Characteristics Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Chapter 3: Preventive Maintenance Schedule
Safety Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Section B: Weekly PM Schedule
Weekly PM Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Section C: Monthly PM Schedule
Monthly PM Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Section D: Quarterly, Semi–Annual and Annual Maintenance PM Tables
Quarterly, Semi–Annual and Annual Maintenance PM Tables . . . . . . . . . . . . . . . 31
Quarterly Maintenance Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Semi–Annual Maintenance Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Annual Maintenance Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Chapter 4: Weekly Preventive Maintenance Procedures
Rail Width Limit Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Limit Switch Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Analog Transducer Wire Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Photocell(s) Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Chapter 5: Monthly Preventive Maintenance Procedures
Electrical Cabinet Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Vacuum Hood Exhaust Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Cleaning Machine Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Inspect Chamber Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Blower Inspection and Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Exhaust Vent Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45