Cooper Tools Cleco 88 Series Installation and operating instructions

1
Operation & Service Manual
823018 2/01
88 Series Screwdrivers
P
Handle:
PT
TP
L
Gear Train Designation:
Torque Control Mechanism:
A Clecomatic
88
Non-Rev. Screwdriver
Rev. Screwdriver
(Button or Slide)
88
Tool Type:
RS
S
Series:
XX A XX - X
(Push To Start)
(Push To Start)
(Push To Start)
(Trigger Start)
(Push & Trigger Start)Pistol
Pistol
Lever
Inline
Pistol 2
5
7
Output Drive:
Second
Generation:
C
-3
Q
X X
Finder Type
Quick Change
Sq. Drive3/8"
NORTH AMERICA EUROPE
CooperTools
P.O. Box 1410
Lexington, SC 29071
Cooper PowerTools GmbH & Co.
Postfach 30
D-73461 Westhausen

2
For your safety and the safety of others, read and under-
stand the safety recommendations and operating instruc-
tions before operating a screwdriver.
Always wear protective equipment:
For additional information on eye protection and face
protection, refer to Federal OSHA Regulations, 29 Code
ofFederalRegulations,Section1910.133.,EyeandFace
Protection, and American National Standards Institute,
ANSIZ87.1,OccupationalandEducational Eye andFace
Protection. Z87.1 is available from the American National
Standards Institute, Inc., 11 West 42nd Street, New York,
N.Y. 10036.
Hearing protection is recommended in high noise areas
85 dBA or greater. The operation of other tools and
equipmentinthearea,reflectivesurfaces,processnoises
and resonant structures can substantially contribute to,
and increase the noise level in the area. Excessive air
pressure above 90 PSIG or worn motor components can
also increase sound level emitted by tool. Proper hearing
conservation measures, including annual audiograms
andtrainingintheuseandfitofhearingprotectiondevices
may be necessary. For additional information on hearing
protection,refertoFederal Regulations,Section1910.95,
Occupational Noise Exposure, and American National
Standards Institute, ANSI S12.6, Hearing Protectors.
Cleco screwdrivers are designed to operate on 90 psig
(6.2 bar) maximum air pressure. If the tool is properly
sized and applied, higher air pressure is unnecessary.
Excessive air pressure increases the loads and stresses
onthetoolparts,sockets,andfastenersandmayresultin
breakage. Installation of a filter-regulator-lubricator in the
air supply line ahead of the tool is recommended.
Safety Recommendations
Before the tool is connected to the air supply, check the
throttleforproperoperation(i.e.,throttlemovesfreelyand
returns to closed position). Being careful not to endanger
adjacent personnel, clear the air hose of accumulated
dustandmoisture.Beforeconnectingatooltotheairhose,
removing a tool from service or changing bits, make sure
the air line is shut off and drained of air. This will prevent
thetoolfromoperatingifthethrottleisaccidentlyengaged.
Tools with clutches can stall if adjusted over maximum
power output of tool, or if there is a drop in air pressure.
Operator must then resist stall torque until throttle is
released.
Higher torque screwdrivers can be equipped with grip
sleeves and dead handles. Tool balance arms are avail-
abletoabsorbthetorque reaction of the tool while balanc-
ing the weight of the tool for improved ergonomic applica-
tions.
Poor quality fasteners and bits can cause vibration during
run down. Use quality fasteners and bits.
Some individuals may be susceptible to disorders of the
hands and arms when performing tasks consisting of
highly repetitive motions and/or exposure to extended
vibration. Cumulative trauma disorders such as carpal
tunnel syndrome and tendonitis may be caused or aggra-
vated by repetitious, forceful exertions of the hands and
arms. Vibration may contribute to a condition called
Raynaud'sSyndrome.These disorders develop gradually
over periods of weeks, months, and years. It is presently
unknown to what extent exposure to vibrations or repeti-
tive motions may contribute to the disorders. Hereditary
factors, vasculatory or circulatory problems, exposure to
cold and dampness, diet, smoking and work practices are
thought to contribute to the conditions.
WARNING!
Impact resistant eye protection
must be worn while operating
or working near this tool.
CAUTION!
Personal hearing protection is
recommended when operating
or working near this tool.
CAUTION!
Repetitive work motions and/or vibration
may cause injury to hands and arms.
Use minimum hand grip force consistent
with proper control and safe operation.
Keep body and hands warm and dry.
Avoid anything that inhibits blood circulation.
Avoid continuous vibration exposure.
Keep wrists straight.
WARNING
!
Avoid repeated bending of wrists and hands.

3
Safety Recommendations
Work gloves with vibration reducing liners and wrist sup-
ports are available from some manufacturers of industrial
work gloves. Tool wraps and grips are also available from
anumber of different manufacturers.Thesegloves,wraps,
and wrist supports are designed to reduce and moderate
the effects of extended vibration exposure and repetitive
wrist trauma. Since they vary widely in design, material,
thickness, vibration reduction, and wrist support qualities,
itisrecommendedthattheglove,toolwrap,orwristsupport
manufacturer be consulted for items designed for your
specific application. WARNING! Proper fit of gloves is
important. Improperly fitted gloves may restrict blood
flow to the fingers and can substantially reduce grip
strength.
For more information on the safe use of portable air tools,
see the latest edition of ANSI B186.1, Safety Code for
Portable Air Tools, available from the American National
Standards Institute, Inc. 11 West 42nd Street, New York,
N.Y. 10036.
Thisinformationisacompilationofgeneralsafetypractices
obtained from various sources available at the date of
production.However,ourcompanydoesnotrepresentthat
every acceptable safety practice is offered herein, or that
abnormal or unusual circumstances may not warrant or
require additional procedures. Your work may require
additional specific safety procedures. Follow these proce-
dures as required by your company.
Warning Labels
The warning labels found on these tools are an essential
part of this product. Labels should not be removed. Labels
should be checked periodically for ligibility. Replace warn-
ing labels when missing or when the information can no
longerberead.Replacementlabelscanbeorderedasany
spare part.
Anytool operator should be awareof the following warning
signs and symptoms so that a problem can be addressed
before it becomes a debilitating injury. Any user suffering
prolonged symptoms of tingling, numbness, blanching of
fingers,clumsiness orweakenedgrip, nocturnalpainin the
hand, or any other disorder of the shoulders, arms, wrists,
or fingers is advised to consult a physician. If it is deter-
mined that the symptoms are job related or aggravated by
movementsand postures dictatedbythejob design, it may
be necessary for the employer to take steps to prevent
furtheroccurrences.Thesestepsmightinclude,butarenot
limited to, repositioning the workpiece or redesigning the
workstation, reassigning workers to other jobs, rotating
jobs, changing work pace, and/or changing the type of tool
used so as to minimize stress on the operator. Some tasks
may require more than one type of tool to obtain the
optimum operator/tool/task relationship.
Thefollowing suggestionswillhelp reduceormoderate the
effectsofrepetitiveworkmotionsand/orextendedvibration
exposure:
• Use a minimum hand grip force consistent with proper
control and safe operation
• Keep body and hands warm and dry (cold weather is
reported to be a major factor contributing to Raynaud's
Syndrome)
• Avoid anything that inhibits blood circulation
—Smoking Tobacco (another contributing
factor)
—Cold Temperatures
—Certain Drugs
• Tasks should be performed in such a manner that the
wrists are maintained in a neutral position, which is not
flexed, hyperextended, or turned side to side.
• Stressful postures should be avoided — select a tool
appropriate for the job and work location
• Avoid highly repetitive movements of hands and wrists,
and continuous vibration exposure (after each period of
operation, exercise to increase blood circulation)
• Keep tool well maintained and replace worn parts
OVER
CAUTION!
Personal hearing protection is recommended when operating or working near this tool.
WARNING!
Impact resistant eye protection must be worn while operating or working near this tool.
Read Operating Instructions carefully. Follow the Safety Recommendations for your safety and the safety of others. Hearing protection is recommended in high noise areas (above 85 dBA). Close proximity of other tools, reflective surfaces, process noises, and resonant structures can substantially contribute to the sound level experienced by the user.
WARNING
!
Repetitive work motions and/or vibration can cause injury to hands and arms. Use minimum hand grip force consistent with proper control and safe operation. Keep body and hands warm and dry. Avoid anything that inhibits blood circulation. Avoid continuous vibration exposure. Keep wrists straight.
Avoid repeated bending of wrists and hands.
Do not remove this tag until the operator of this tool has read these safety precautions.
203288
203185-4
READ
OPERATING
INSTRUCTIONS
203185
Extension Neutral Flexion Radial Deviation Neutral Ulnar Deviation
Avoid Avoid Avoid OK Avoid OK

4
The No. 88C Series CLECOMATIC screwdrivers are push-to
start, automatic shutoff tools. Accurate torque is achieved by
settingthe CLECOMATIC clutch to thedesired torque. The tool
will automatically shut off at this preset torque. Removing the
tool from the work piece will reset the tool for the next cycle.
NOTE: The 88C SAPT and 88C RSAPT models are equipped
withatriggerwhichmustbedepressedbeforethepush-to-start,
automatic shutoff cycle will begin. The 88C RSAL models are
equipped with a lever which must be depressed before the
push-to-start, automatic shutoff cycle will begin.
CLUTCH ADJUSTMENT
Unscrew (left hand threads) the clutch housing, from the gear
case.Tighten theadjustmentnut (clockwise)toincrease torque
andloosen (counterclockwise) to decrease the torque outputof
the tool.
If the clutch is adjusted over the maximum power output of the
tool, the clutch will not function and the tool will operate like a
stall-type tool. Also, if the tool is being operated at its upper
torque limits, a drop in air pressure could cause the clutch not
tofunctiondueto alossof motorpowerandthetool willfunction
like a stall-type tool. While resisting torque operator must
remove tool from fastener to shut off tool.
OPERATIONALCHECK:Griptoolsecurelyandbepreparedto
counteract stall torque if clutch is improperly adjusted.
AIR SUPPLY
The tool is designed to operate at 90 psig air pressure. The air
pressure should be checked at the tool's air inlet while the tool
is running.
For maximum performance, use a 1/4" I.D. air hose up to 8' in
length. If additional length is required, a 3/8" I.D. or larger hose
should be connected to the 1/4" I.D. hose. The air hose should
be cleared of accumulated dirt and moisture.
LUBRICATION
An automatic in-line filter-lubricator is recommended as it in-
creases tool life and keeps the tool in sustained operation. The
in-line lubricator should be regularly checked and filled with a
good grade of 10W machine oil. For proper adjustment of the
in-line lubricator, place a sheet of paper next to the exhaust
ports and hold the throttle open approximately 30 seconds to
oneminute.The tool is receiving adequate oil whenalight stain
appears on the paper. If the oil mist is visible to the naked eye
itis generallyanexcessiveamount ofoil.Excessiveamounts of
oil should be avoided.
In the event that it becomes necessary to store the tool for an
extended period of time (overnight, weekend, etc.), it should
receive a generous amount of lubrication at that time and again
when returned to service. The tool should be stored in a clean
and dry environment.
Application of the tool should govern how frequently it is
greased. It is recommended that the idler gears receive a
generous amount of NLGI 2-EP grease after every 40 hours of
operation. The clutch housing (left hand threads) and clutch
mustberemoved and the grease applied throughthehex in the
spider.
DISASSEMBLY — GENERAL (All Models)
Clampthebackheadinasoft-jawedviseandunscrew(lefthand
threads) the clutch housing and remove the clutch assembly.
Unscrew and remove the gear case assembly. The trip rod and
motorunitmay now be removed from the front of the backhead.
Seethefollowingparagraphsforcompletedisassemblyinstruc-
tions on the various sub-assemblies.
CLUTCH DISASSEMBLY
Unscrew the adjustment nut, No. 202755. This will allow the
adjustment plate, No. 202754, thrust bearing, No. 847596,
thrust race, No. 202753, torque spring, release spring, No.
202752, release sleeve, No. 203271, two (2) steel balls, No.
8842161, ball retainer No. 203272 and five (5) steel balls to be
removed from the clutch spindle assembly. Wash the spindle
assembly in a solvent and rotate the cam, No. 203270, to
remove as much grease as possible. Remove the retainer ring,
No. 202749, ball plug, No. 202748, and twelve (12) steel balls,
No. 842161, from the cam. This will allow the trip plunger, No.
202745, reset spring, No. 202746, and pin, No. 843231, to be
removed from the rear of the clutch spindle.
GEAR CASE DISASSEMBLY
The spider should be pressed out the rear of the gear case, No.
867907. Remove the retainer ring, No. 844364, and press the
bearing, No. 847147, out the front of the gear case.
If replacement of the idler gear pins is necessary, they should
be pressed out the rear of the spider. See drawings below for
replacementpinheight.Thepinheightonthe gearcasespiders
are the same as the 1st reduction spider below.
2nd Reduction Spider 1st Reduction Spide
( Only) (all Models)
MOTOR DISASSEMBLY
Slip the front bearing plate and bearing off the front of the rotor
and remove the cylinder and four (4) rotor blades, 203223. Set
the rear bearing plate on the vise jaws with the rotor hanging
down. Use a 7/32" punch to drive the rotor out of the rear rotor
bearing.
.360
.375
Front Rear
.240
.255
Front Rear
CAUTION !
OPERATING & SERVICE INSTRUCTIONS

5
BACKHEAD DISASSEMBLY
Straight
Forinspectionorreplacementoftheshut-offvalve,No.867890,
or valve seal, No. 869201, unscrew the air inlet bushing, No.
867882. On reversible tools, the reversing valve, No. 869253,
may be removed by unscrewing the valve retainer screw, No.
867878.
Theairinletscreen,No.833300, shouldbewashedinasolvent
and blown out in the reverse of normal air flow. Replace the
screen if clogged or torn.
Reversible Lever
Unscrew and remove the inlet bushing, No. 869753. This will
allowthethrottlevalve,No.867005,andrelatedcomponents to
beremovedfromthebackhead.Unscrewingthereversingvalve
retainer screw, No. 867878, will allow removal of the reversing
valve, No. 869253. The inlet screen, No. 867008, should be
washed in a solvent and blown out in the reverse of normal air
flow. Replace the screen if clogged or torn.
Pistol Grip
Onnon-reversibletools,removingthemotorblock,No.869236,
fromthe frontofthe backheadwillallow the removalofthe shut-
off valve and related components.
On reversible tools, removing the reversing knob screw, No.
613749, will allow the reversing valve and related components
to be removed from the front of the backhead.
The air inlet bushing, No. 867929, should be removed for
cleaningand inspection of theair inlet screen, No. 412775. The
screen should be washed in a solvent and blown out in the
reverseofnormalairflow.Replacethescreeniftornorclogged.
Pistol Grip With Trigger
Onnon-reversibletools,removingthemotorblock,No.869236,
fromthe frontofthe backheadwillallow the removalofthe shut-
off valve and related components.
On reversible tools, removing the reversing knob screw, No.
613749, will allow the reversing valve and related components
to be removed from the front of the backhead.
Remove the air inlet bushing, No. 867929, for inspection of the
throttlevalve,No.867055,andairinletscreen,No.412775.The
screen should be washed in a solvent and blown out in the
reverseofnormalairflow.Replacethescreenifcloggedortorn.
REASSEMBLY —GENERAL
All parts should be washed in a solvent and inspected for
damage or wear. Particular attention should be given to all
bearings, gears, gear pins, and rotor blades as failure of these
parts could cause damage to more expensive parts. Rotor
bladesshouldbereplaced every repair cycle or if they measure
less than 3/16" (4.7mm) on either end.
Inspect and replace any "O"-rings or seals that show signs of
wear or deterioration. All gears, gear pins, and open bearings
should receive a generous amount of No. 2 Moly grease during
reassembly. Reassembly of all of the various sub-assembies is
in the reverse order of disassembly however, the following
paragraphs list some of the more important reassembly proce-
dures.
IMPORTANT NOTE: During final assembly of 88C RSATP
models, the three "O"-rings No. 844315, No. 844313, and No.
863009, must be in place on the spindle bushing, No. 202756
as needed.
CLUTCH REASSEMBLY
During reassembly of the clutch all parts should receive a thin
coating of a mixture of 10W machine oil and No. 2 Moly grease.
MOTOR REASSEMBLY
Install the rear rotor bearing, No. 847609, into the rear bearing
plate. Press the bearing plate assembly (press on the bearing's
inner race) onto the rear rotor shaft until there is approximately
.0015" clearance between the rear bearing plate and rotor.
Install the cylinder with the slotted end toward the front bearing
plate.
PISTOL GRIP BACKHEAD WITH TRIGGER ASSEMBLY
When installing the throttle link pin, No. 867939, the notched
end should be installed into the backhead in a vertical position
to engage the throttle valve stem.
TRIP ROD SIZING —NON-TP MODELS
Assemble the tool completely, less the clutch housing, and
connect the tool to the air supply. Screw (left hand threads) the
clutch housing onto the gear case until air exhausts from the
backhead. Measure the gap between the clutch housing and
gear case. Grind this amount plus 1/16" off the trip rod.
TRIP ROD SIZING —TP MODELS
Assemble the tool completely, less the clutch housing, and
connect the tool to the air supply. Screw (left hand threads) the
clutch housing onto the gear case until air begins to exhaust
from the backhead. Screw the clutch housing down one and
three-quarters turn more. Measure the gap between the clutch
housing and gear case. Grind this amount off the trip rod.
OLD TRIP ROD SIZING
The tool should be reassembled complete less the trip rod,
clutch,andclutchhousing.Withtheairon,installthetriprodand
clutch into the tool and measure the distance between the rear
face of the ball retainer, No. 203272, and the front face of the
gearcase. Turn theairoff and depresstheclutchassembly and
measureclutchtravel.Clutchtravelmust beatleast3/32"Ifnot,
the trip rod should be replaced and sized.
SAFETY CHECK
After repair or replacement of parts, tools equipped with an
automatic shut- off device should be tested to verify that the
device is functioning properly.
Must be replaced if less than
3/16" (4.7mm) on either end.
.0015" (.038mm)
Clearance

6
PART NO.
202744
202745
202746
202748
202749
202752
202753
202754
202755
202756
202757*
202789
202822*
202833
202842
203270
203271
203272
844013
202746
202744
844016 202789
844265
202756
202754 202753 202752
202757
203272
203271
TORQUE SPRING
TORQUE SPRING
Torque Range
Part No. In. Lbs. Nm. Color
202822 15- 55 2- 6 Green
869306 35- 160 4- 18 Yellow
869305 60- 180 7- 20 Red
847596
202755
863009
844313844315
RSATP
MODELS ONLY
843231 202745
844077 203270
842161
842161
844017
202748
202749 881393
869304
Complete Assembly
861006
CAUTION: Always use dead handle when operating
a tool with high torque capacities
(i.e., 100 in. lbs. (11.3 Nm ) or above).
202833
202842833688864249
NAME OF PART
"Q" Model Clutch Spindle
Trip Plunger
Reset Spring
Ball Plug
Retainer Ring
Release Spring
Thrust Race
Adjustment Plate
Adjustment Nut
SpindleBushing
Clutch Housing
3/8" Sq. Dr. Clutch Spindle (incl.
844013, 844016, 844017)
Optional Torque Spring (Green)
Release Collar
Release Collar Spring
Clutch Cam
Release Sleeve
Ball Retainer
833688
842161
843231
844013
844016
844017
844077
844265
844313
844315*
847596
861006
863009*
864249
869304*
869305*
869306
881393*
Retainer Ring
3/16" Steel Ball
Pin
Spring Retainer
Socket Lock Pin
Spring
5/16" Steel Ball
1/8" Steel Ball
"O"-Ring 3/4 x 7/8 x 3/32
"O"-Ring 3/4 x 1"
Thrust Bearing
Dead Handle Sub-Assembly (incl.
869304,881393)
"O"-Ring 3/4" x 7/8"
Release Collar Washer
Dead Handle Ring
Optional Torque Spring (Red)
Standard Torque Spring (Yellow)
Dead Handle
1
15
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PART NO. NAME OF PART QTY.
PARTS LIST —88C CLECOMATIC CLUTCH
* Denotes parts not included in subassemblies listed below.
The complete clutch can be purchased as a subassembly using the part numbers listed below:
"Q" Model - 5, - 7, - 10 —201384
- 20 —201389
3/8 Sq. Dr. - 2, - 5, - 7, - 10 —201386
88C CLECOMATIC CLUTCH

7
PART NO. NAME OF PART QTY.
203062 2nd Red. Gear Bushing 3
203143 - 5 2nd Red. Gear (15T) (incl. 203062) 3
203144 - 5 2nd Red. Spider 1
832125 - 5 2nd Red. Gear Pin 3
832128 - 7 2nd Red. Gear Pin 3
844364 Retainer Ring 1
847147 Ball Bearing 1
867904 - 7 2nd Red. Gear (15T) 3
867906 - 7 2nd Red. Spider (incl. 832128) 1
867907 Gear Case 1
867921 - 5 & - 7 1st Red. Gear Bearing 3
867922 - 5 & - 7 1st Red. Gear Pin 3
869254 - 5 1st Red. Gear (19T) (incl. 867921) 3
869256 - 5 1st Red. Spider (incl. 867922) 1
869258 - 7 1st Red. Gear (17T) (incl. 867921) 3
869259 - 7 1st Red. Spider (incl. 867922) 1
The complete gear train can be purchased as a subassembly using
Part No. - 5 - 201325, - 7 - 861719.
NAME OF PART
2nd Red. Spider- (Incl. 884125)
Gear Case (45T)
3rd Red. Idler Gear Bushing
3rd Red. Idler Gear (15T)
3rd Red. Spider
3rd Red. Idler Gear Pin
Retainer Ring
Ball Bearing
Thrust Race
Pinion (15T)
1st & 2nd Red. Idler Gear (15T) ( Incl. 867925)
1st Red. Spider (Incl. 884125)
1st & 2nd Red. Gear Bushing
Pinion Spacer
1st & 2nd Red. Idler Gear Pin
847147
844364
203143 203062
832125
884125
867925
-2 GEAR TRAIN
867903
884125
867925
867905
867902
869584
865576
203144
202263
202261
867903
PART NO.
202261
202263
203062
203143
203144
832125
844364
847147
865576
867902
867903
867905
867925
869584
884125
QTY.
1
1
3
3
1
3
1
1
1
1
6
1
6
1
6
The complete gear train can be purchased as a subassembly
using Code No. 201393.
847147
844364
867907
867906
832128 867904
203062
- 5 GEAR TRAIN
- 7 GEAR TRAIN
869259
867922 869258
867921
203143 203062
832125
869254
867922
867921
869256
203144

8
Trip Rod 4/16"
Trip Rod 5/16"
Trip Rod 5/4"
Trip Rod 6/16"
Cylinder Pin
Cylinder Pin
Cylinder Pin
Rotor Bearing
Alignrnent Pin
Rotor Bearing
Rotor Blade
Cylinder
Bearing Plate
Bearing Plate
Spacer
Rotor (6T)
Bearing Plate
Cylinder
Bearing Plate
Rotor (9T)
Bearing Plate
Spacer
Motor (does not include trip rod)
Motor (does not include trip rod)
Motor (does not include trip rod)
Motor (does not include trip rod)
Motor (does not include trip rod)
Motor (does not include trip rod)
Motor (does not include trip rod)
Motor (does not include trip rod)
MOTORS
PART NO. Non-Reversible ReversibleNon-Reversible Reversible
PARTS LIST —MOTORS
REAR BEARING PLATE
Non-Rev. 867854
Rev. 867937
REAR CYLINDER PIN
Non-Rev. Straight 833718
Rev. Straight 812167
Rev. Lever 812167
Non-Rev. Pistol 833718
Rev. Pistol 844234
847609
CYLINDER
Type Part No.
Non-Rev. 867853
Rev. 867936
863738
844234
847603
Pistol Models
Only
TRIP ROD
Model Straight Pistol
-5 867897 869052
-7 867897 869052
-10 867897 869052
-20 869052 869053
-30 869052 869053
-40 869052 869053
SPACER
Model Part No.
-7 869180
-30
-2 867873
-5
-10
-20
-40
FRONT BEARING
Model Part No.
-7 847095
-30
-2 847609
-5
-10
-20
-40
ROTOR
Model Part No.
-7 869178
-30
-2 867885
-5
-10
-20
-40
FRONT BEARING PLATE
Model Straight Pistol
-5 867855 867935
-7 869179 869179
-10 867855 867935
-20 867855 867935
-30 869179 869179
-40 867855 867935
MODEL
BACKHEAD PISTOLSTRAIGHT QUANTITY
NAME OF PART
- 7
-
1
-
-
1
-
1
1
-
1
4
-
-
-
-
-
-
1
1
1
1
1
-
-
1
-
-
-
-
-
- 5
-
1
-
-
1
-
1
-
-
2
4
-
-
1
1
1
-
1
1
-
-
-
1
-
-
-
-
-
-
-
- 2
-
-
-
1
1
-
1
-
-
2
4
-
-
1
1
1
-
1
1
-
-
-
1
-
-
-
-
-
-
-
- 7
-
1
-
-
-
1
1
1
-
1
4
1
1
-
-
-
-
-
-
1
1
1
-
-
-
-
-
-
1
-
- 5
-
1
-
-
-
1
1
-
-
2
4
1
1
1
1
1
-
-
-
-
-
-
-
-
-
-
1
-
-
-
- 2
-
-
1
-
-
1
1
-
1
2
4
1
1
-
1
1
1
-
-
-
-
-
-
-
-
-
-
1
-
-
- 5
1
-
-
-
-
1
1
-
1
2
4
1
1
-
1
1
1
-
-
-
-
-
-
-
-
-
1
-
-
MOTOR SUBASSEMBLIES
- 7
-
-
-
-
-
1
1
1
1
1
4
1
1
-
-
-
-
-
-
1
1
1
-
-
-
-
-
-
-
1
- 2
-
-
1
-
-
-
2
-
-
2
4
-
-
1
1
1
1
1
1
-
-
-
-
1
-
-
-
-
-
-
- 5
1
-
-
-
-
-
2
-
1
2
4
-
-
-
1
1
1
1
1
-
-
-
-
1
-
-
-
-
-
-
- 7
1
-
-
-
-
-
2
1
1
1
4
-
-
-
-
-
-
1
1
1
1
1
-
-
-
1
-
-
-
-
202765
202768
202769
202770
812167
833718
844234
847095
847603
847609
863738
867853
867854
867855
867873
867885
867935
867936
867937
869178
869179
869180
861580
861594
861682
861683
861701
861702
861703
861704

9
PART NO.
833300
863454
865770
865777
867878
867882
867887
NAME OF PART
Inlet Screen
"O"-Ring 9/16" x 11/16"
Reversing Valve Spring
Bail
Valve Retainer Screw
Inlet Bushing (incl. 833300)
Shut Off Valve Spring
QTY.
1
1
1
1
1
1
1
PART NO.
867890
867891
869201
869233
869234
869253
869844
869850
NAME OF PART
Shut Off Valve
Backhead (includes reversing valve bushing)
Shut Off Valve Seal
Backhead
Motor Block
Reversing Valve
Exhaust Deflector
Muffler (Reversible Requires 4)
QTY.
1
1
1
1
1
1
1
3
REVERSIBLE PUSH TO START
HANDLE FOR RSA
The complete handle can be purchased as a subassembly using Part No. 861705 —Non-Reversible Straight, 861579 —Reversible.
PARTS LIST —REVERSIBLE PUSH TO START HANDLE
869253 Locking Std.
202674 Non-Locking Opt.
867891 Rev.
869233 Non- Rev.
869844
865770
869850
867878
865777
869201
867890
867887 863454
833300 867882
869234
Non-Rev. Only
Reversible Tools Only

10
NAME OF PART
Exhaust Deflector
Lever
Shut Off Valve Seal
Reversing Valve
Muffler
Backhead (includes reversing valve bushing)
Lever Pin
Shut Off Valve
Shut Off Valve Spring
Inlet Bushing
Shut Off Valve Bushing
LEVER PUSH TO START HANDLE
FOR RSAL
869253 Locking (Opt.)
202674 Non-locking (Std.)
869747
865770
867878
412603
869201
869751
869752 867005
869753
869754
867006
867007
863399
867008
869510 867874
202410
867877
869748
PART NO.
202410
202674
412603
863399
865770
867005
867006
867007
867008
867878
NAME OF PART
Lever Pin
Reversing Valve (Non-locking Opt.)
Bail
"O"-Ring 7/16" x 9/16"
Reversing Valve Spring
Throttle Valve
Valve Seat
Throttle Valve Spring
Inlet Screen
Valve Retainer Screw
QTY.
1
1
1
1
1
1
1
1
1
1
PART NO.
867874
867877
869201
869253
869510
869747
869748
869751
869752
869753
869754
QTY.
1
1
1
1
1
1
1
1
1
1
1
PARTS LIST —LEVER PUSH TO START HANDLE
The complete handle can be purchased as a subassembly using Part No. 201212

11
REVERSIBLE AND NON-REVERSIBLE PUSH
TO START PISTOL HANDLE WITHOUT
TRIGGER FOR RSAP AND SAP
PART NO.
202773
412775
613749
617290
833303
847033
847272
847411
867887
867889
NAME OF PART
Backhead Reversible
Air Inlet Screen
Reversing Knob Screw
"O"-Ring 1- 1/2" x 1- 5/16" **
MuftlerScreen
Retainer Ring
"O"-Ring 5/8" x 3/4"
"O"-Ring 11/16" x 13/16"
Shut Off Valve Spring (Standard Model)
Shut Off Valve Seal
QTY.
1
1
1
1
1
2*
1
1
1
1
QTY.
1
1
1
1
1
1
1
1
1
1
PARTS LIST —PISTOL HANDLE WITHOUT TRIGGER
PART NO.
867898
867899
867901
867926
867929
867933
869236
869237
869682
869852
NAME OF PART
Reversing Valve
Shut Off Valve Housing
Shut Off Valve
"O"-Ring 1- 3/16" x 1- 5/16"
Air Inlet Bushing
Muffler
Motor Block
BackheadNon-Reversible
Shut Off Valve Spring (TP Model Only)
Reversing Knob
* Non-Reversible tools require one only
The complete handle can be purchased as a subassembly using Part No listed below.
861707 —Non-Reversible, 861706 —Reversible, 201190.
** Not included in subassembly.
R
867898 867926
867889
847272 867901
Non- Rev. 869235
Rev. 202771
613749
869852
847033
833303 867933 412775
847272
847411 867929
202760
867887
617290
REVERSIBLE TOOLS ONLY
REVERSIBLE
TOOLS ONLY
869236
(Non-Reversible
Tools Only)

12
R
867898 867926617290
867889
847272 867901
867887 RSAPT
869682 RSATP
613749
869852
844787
867939
847033
833303 867933
202782
202828 412775
202951 847272
847411 867929
202760
869236
(Non-Reversible
Tools Only)
Non-Rev. 869237
Rev. 202773
REVERSIBLE TOOLS ONLY
REVERSIBLE
TOOLS ONLY
201905
REVERSIBLE AND NON-REVERSIBLE
TRIGGER PUSH TO START PISTOL HANDLE
FOR RSAPT, RSATP, SAPT AND SATP
NAME OF PART
Trigger Assembly
Backhead Reversible
Valve Seal
Throttle Valve
Throttle Valve Spring
Air Inlet Screen
Reversing Knob Screw
"O"-Ring 1- 1/2" x 1- 5/16" **
Muftler Screen
Trigger Pin
Retainer Ring
"O"-Ring 5/8" x 3/4"
"O"-Ring 11/16" x 13/16"
PART NO.
201905
202773
202782
202828
202951
412775
613749
617290
833303
844787
847033
847272
847411
QTY.
1
1
1
1
1
1
1
1
1
1
1
2*
1
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
PARTS LIST —PISTOL HANDLE WITH TRIGGER
PART NO.
867887
867889
867898
867899
867901
867926
867929
867933
867939
869236
869237
869682
869852
NAME OF PART
Shut Off Valve Spring (Standard Model)
Shut Off Valve Seal
Reversing Valve
Shut Off Valve Housing
Shut Off Valve
"O"-Ring 1- 3/16" x 1- 5/16"
Air Inlet Bushing
Muffler
Throttle Link Pin
Motor Block
Backhead Non-Reversible
Shut Off Valve Spring (TP Model Only)
Reversing Knob
* Non-Reversible tools require one only
** Not included in subassembly
The complete handle can be purchased as a subassembly using Part No.
861707 —Non-Reversible
201189 —Reversible
201458 —Reversible TP
201195 —Non-Reversible TP

13
NOTES

14
NOTES

15
NOTES

16
CooperTools
670 Industrial Drive
Lexington, SC 29072
Phone: [phone]
Fax: [phone]
www.cooperindustries.com