Makita ELECTRIC BRAKE 6094DW User manual

Equipped with Electric Brake
MODEL 6094D
MODEL 6094DW
With Fast Charger
Capacities
INSTRUCTION MANUAL
Dimensions
No load speed
SPEC IF I CAT IONS
Model 6094D
Wood screw
(L x W x H)
Machine screw High Low weight
I Net
5.5 mm x 55 mm 6 mm 0 - 1,100 243 mm x 58 mm x 262 mm 1.6 kg
(7132'' x 2~118") I 115164") I Rimin. I "R,,4," I 19-112" x 2~114" x 10-5116") I 13.5 lbsl
Battery Cartridge 9000 1 Model DC9100 Fast charger
Dimensions
IL x W x HI
Net
I weight
A C only D C I 145 mm x 80 mm x 63 mm 0.8 kg
I lHr I 50Hz-60Hz I 9.6V 15314" x 3~118" x 2~112") I (1.8 Ibs)
* Manufacturer reserves the right to change specifications without notice.
Note: Specifications may differ from country to country.

IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING:
WHEN USING ELECTRIC TOOLS, BASIC SAFE-
TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO
SONAL INJURY, INCLUDING THE FOLLOWING:
REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PER-
READ ALL INSTRUCTIONS.
1.
2.
3.
4.
5.
6.
7.
8.
9.
IO.
11.
12.
13.
2
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools
in damp
or wet locations. Keepwork area well
lit. Don't expose power tools torain.
Don't use tool in presence of flammable liquids or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
STORE IDLETOOLS. Whennot
in use, toolsshould bestoredindry, and high
or locked-up place
- out of reach of children.
DON'T FORCETOOL.
It will dothejob better andsafer at the ratefor which
it was intended.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
heavy-duty tool. Don't use tool for purpose not intended.
DRESS PROPERLY. Don't wear looseclothing or jewelry. They can becaught
in moving parts. Rubber gloves and non-skid footwear are recommended
whenworking outdoors. Wear protective hair covering tocontainlong hair.
USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
DON'T ABUSE CORD. Never carry tool by cordor yank
it todisconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it frees both hands to operate tool.
DON'T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions
for lubricating and changing acces-
sories. Inspecttoolcords periodicallyandifdamaged, haverepaired byautho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
DISCONNECTTOOLS. When not
in use, beforeservicing, and whenchang-
ing accessories, such as blades, bits, cutters.

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keysandadjusting wrenches are removed from tool before turning
it on.
15. AVOID UNINTENTIONALSTARTING. Don’t carry plugged-intoolwithfinger
on switch. Be sure switch is OFF when plugging in.
16. OUTDOOR USEEXTENSIONCORDS. Whentoolis usedoutdoors, use only
extension cords intended for use outdoors and
so marked.
17. STAY ALERT. Watchwhat you are doing, usecommonsense. Don’t operate
tool when you are tired.
18. CHECK DAMAGEDPARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and performits intended function. Check for alignmentof
movingparts, bindingof movingparts, breakageof parts, mounting, andany
other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by an authorized serv-
ice center unless otherwise indicated elsewhere inthis instructionmanual.
Have defective switches replaced by authorized service center. Don’t use
tool if switch does not turn
it on and off.
19. GUARD AGAINST ELECTRIC SHOCK. Preventbody contact with grounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENTPARTS.When servicing, useonly identical replacementparts.
VOLTAGE WARNING: Before connectingthe tool toa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source withvoltage greater than that specified
for the tool can result inSERIOUS INJURY to the user
- as well as damage to
the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using
a power source with
voltage less than the nameplate rating is harmful to the motor.
3

IMPORTANT SAFETY INSTRUCTIONS
1. SAVE THESE INSTRUCTIONS - This manual
contains important safety and operating instructions for battery charger.
2. Before usingbattery charger, read all instructionsand cautionary markings
on
(1) battery charger, (2) battery, and (3) product using battery.
3. CAUTION - To reduce risk of injury, charge only MAKITA Battery 9000.
Other types of batteries may burst causing personal injury and damage.
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended or sold by the battery charger
manufacturer mayresult
in arisk of fire, electric shock, or injurytopersons.
6. To reduce risk of damage toelectric plug and cord, pullby plugrather than
cord when disconnecting charger.
7. Make sure cord is located so that it will not be stepped on, tripped over, or
otherwise subjected to damage or stress.
8. Anextension cord should not be used unless absolutely necessary. Use of
improper extension cord could result in a risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pins onplug
of extension cordare the same number, size, and shape
b. That extension cord is properly wiredand ingood electrical condition; and
c. That wire size is at least as large as the one specified inthe table below.
TABLE
1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
I Length of Cord (Feet) I 25 1 50 I 100 I 150 I
as those of plug on charger;.
1 AWG Sizeof Cord 1 18 I 18 I 18 I 16 1
9. Do not operate charger with damaged cord or plug - replace them im-
mediately.
IO. Donotoperatecharger if it hasreceivedasharpblow, beendropped, or other-
wise damaged
in any way; take it to a qualified serviceman.
11. Do not disassemble charger or battery cartridge; take it to a qualified
serviceman when service or repair is required. Incorrect reassembly may
result in a risk of electric shock or fire.
12. To reducerisk of electric shock, unplugcharger from outlet before attempt-
ingany maintenanceor cleaning. Turningoff controls will notreducethis risk.
4

ADDITIONAL SAFETY RULES
FOR CHARGER & BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
or ABOVE 4OoC (104OF).
2. Donotattempttouseastep-uptransformer, an enginegenerator or DC power
3. Do not allow anything to cover or clog the charger vents.
4. Do not short the battery cartridge:
receptacle.
(11 Do not touch the terminals with any conductive material.
(2) Avoid storing battery cartridge ina container withother metalobjects such
(3) Do not expose battery cartridge to water or rain.
A battery short can cause a large current flow, overheating, possible burns
and even a breakdown.
5. Do not store the tool and Battery Cartridge in locations where the tempera-
ture may reach or exceed 5OoC (122OF).
6. Do not incinerate the Battery Cartridge even if it is severely damaged or is
completely worn out. The battery cartridge can explode
in a fire.
as nails, coins, etc.
ADDITIONAL SAFETY RULES
1. Be aware that this tool is always in an operating condition, because it does
2. Always be sure you have a firm footing.
3. Hold the tool firmly.
4. Keep hands away from rotating parts.
5. When drilling into walls, floors or wherever "live" electrical wires may be
encountered,
DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Holdthetoolonly by the insulatedgrasping surfaces topreventelectric shock
if you drill into a "live" wire.
not have to be plugged into an electrical outlet.
Be sure no one
is below when using the tool in high locations.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. Do not touchthe drill bitor the workpiece immediatelyafter operation; they
may be extremely hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
5

Installingor removingbattery cartridge
0 Always switch off the tool before insertionor removalof the batterycartridge.
*To remove the battery cartridge, pullout
the
set plate on the bottom of the tool
and grasp both sides of the cartridge
while withdrawing
it from the barrel.
.To insert the battery cartridge, align the
tongue on the battery cartridgewith the
groove in the housing and slip
it into
place. Snap the
set plate back intoplace.
Be sure to close the set platefully before
usingthe tool.
I
Set Dlate
0 Do not use force when insertingthe battery cartridge.
Ifthecartridgedoes notslide ineasily,
it is not being insertedcorrectly.
Charging
Plug the fast charger into your power
source. Insert the battery cartridge
so that
the plus and minus terminals on the bat-
tery cartridge are on the same sides
as their
respective markings on the fast charger.
Insert the cartridge fully into the port
so
that it rests on thecharger portfloor.
Press the switch button and check to
see
that the charging light comes on. When
it goes out, you may remove the fully
charged batterycartridge.
After charging, unplug the charger from
the power source.
CAUTION
:
0 Your new battery cartridge is notcharged. You will need to charge it beforeuse.
0 Do not leave the switch button pressed inwith tape, etc. or the circuit will not function
properly.
Also, a malfunction of the charger may resultpossiblycausing overheating, etc.
0 If you try to charge a cartridgefrom a just-operatedtool; sometimesthe charging light
will not come on. If this occurs,
let the cartridge cool off for a while. Then re-insert it
and try to charge it once more.
When you charge a new batterycartridgeor a batterycartridgewhich has not been used
for
a long period, it may not accept a full charge. This is a normal conditionand does
not indicate
a problem. You can recharge the battery cartridgefully after discharging
it completely a couple of times.
0 If you wish tocharge two battery cartridges, allow 15 minutesbetweenchargingson the
fast charger.
6

Installingor removingdriver bit
CAUTION :
Always be sure that the tool is switched off and the battery cartridge is removedbefore
installingor removingthe bit.
Slide the
sleeve toward the motor and in-
sert the bit intothe
sleeve as far as it will
go. Then release the
sleeve to secure the
bit.
NOTE :
If the bit is not inserted deep enough into the sleeve, the sleeve will not return to its
original position and the bit will not be secured. In this case, try re-insertingthe bit
accordingtothe instructionsabove.
To removethe bit, slide the
sleeve toward the motor and pullthe bitout firmly.
Holding tool
Holdthe tool as shown inthe figure.
When drilling
a large diameter hole, hold
the tool firmly with bothhands.
CAUTION
:
Before insertingthe battery cartridge into the tool, always check to see that the trigger
switchactuates properlyand returnstothe
"OFF" positionwhen released.
7

Reversingswitchaction
This tool has
a reversing switch to change
the direction of rotation. Slide the revers-
ing switch to the right for clockwise rota-
tionor to the leftfor counterclockwise.
CAUTION
:
0 Always check the direction of rotation beforeoperation.
Use the reversing switch only when the tool comes to a complete stop. Changing the
direction of rotation beforethe tool stops may ruin the
tool.
Speedchange 0-400 Rlmin. Speed change knob
change knob so that the arrow of the de-
To change the tool speed, turn the speed
Adjustingfastening torque
The fastening torque can be adjusted insix
stages by turning the adjusting ring so that
the pointer on the adjusting ring points to
a number on the tool body. The fastening
torque
is minimum when the pointer
points to the number
1 and maximum
when
it points to the -8- marking. The
clutch will slip
at varying torque levels
when the pointer is set at the numbers 1 to
5. The clutch is designed not to slip at the
-8- marking.
Adjusting ring Pointer
-7
-
Before actual operation, drive a trial screw into your material or a piece of duplicate
materialtodeterminewhich torque
level is requiredfor a particularapplication.
NOTE :
0 The adjusting ring cannot be locked with the pointer positionedhalf-way between the
.When using the tool
as a drill (withoptional accessory drill chuck installed),align the
numbers.
pointer withthe
-8- marking.
8

Screwdrivingoperation
Place the point of the driver bit in the
screw head and apply pressure to the tool.
Start the tool slowly and then increasethe
speed gradually.
Release the trigger as soon
as the clutch cuts in.
holes to make driving easier and to pre-
vent splitting
of the workpiece. See the
chart.
wood screw (mm)
3.1 (1/8")
3.5 (9/64")
3.8 (5/32")
4.5 (11/64")
NOTE :
Use the proper bitfor the head of the screw that you wish to use.
Make sure that the driver bit is inserted straight in the screw head, or the screw and/or
When driving wood screws, predrill pilot ~~~i~~ldiameter of I Recommended Size
bitmay be damaged.
of pilot hole (mm)
2.0 - 2.2
(5/64"
- 3/32")
2.2
- 2.5
2.5
- 2.8
(3/32"
- 3/32")
(3132''
- 7/64")
2.9
- 3.2
(7/64" - 1 /8")
5.5 (7/32")
I
3.3 - 3.6
I1 18" - 9/64")
5.1 (13/64")
3.6
- 3.9
(9/64"
- 5/32")
Overloadprotector
The overload protector automatically cuts out to break the circuit whenever heavy work
is prolonged. Wait 20-30 seconds beforeresumingoperation.
Storage
of driver bit
When not usingthe driver bit, keep
it inthe storage cavity on the tool.
9

Wood screws
I
3.5 mm x 20 mm (1/8" x 3/4")
I ~~~~ 4.5 mm
x 20 mm W16' x 3/4") Medium hard wood I 400 screws
90 screws
60 screws
5.1 mm x 35 mm (3/16' x 1 -3/8")
"5.5 mm x 50 mm (7/32" x 2")
500 screws
(* .. , 400 Rlmin.)
10

MA1NTENANCE
CAUTION :
Always be sure that the tool is switched off and the battery cartridge is removedbefore
attemptingtoperform inspectionor maintenance.
To maintain product SAFETY and RELlABlLITY, reparis, maintenance or adjustment
should be performed by Makita Authorized or Factory Service Centers, always using
Makita replacementparts.
11

ACCESSORI ES
CAUTION :
These accessories or attachments are recommended for use with your Makita tool specified in this
manual.
The use of any other accessories or attachments might present a risk of injury to persons. The
accessories or attachmentsshould be used only inthe proper and intended manner.
Size
Phil
I ips #2
#3
Slotted #5F
#7F
Part No.
7842144A
784215-0A
7840104A
784011-0A
0 12 V Fast charger
Model DC9012
0 Drillchuck S10
Part No. 763061 -8
oChuck key SlO
Part No. 76341 2-5
0 Fast charger
Model DC9100
0 Batterycartridge 9000
Part No. 632007-4
0 Steel carryingcase
Part No. 181606-4
0 Batteryholster
Holster holdsextra battery.
Part
No. 823033-30
12

Dec-19-86 EN
CORDLESS SCREWDRIVER
Model 60941)
Note: The switch and other part configurations
may differ from country to country.
13

MODEL 60940
';"OM $:D DESCRIPTION
~
26
27
28
29
30
31
32
33
34
35
36
37
36
39
40
41
42
43
44
45
46
47
48
49
Dec.-19-'86 EN
AtD DESCRIPTION
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Pan Head Screw M4x22 IWithWasher)
Pan Head Screw M4x35 IWithWasher)
Housing Set lWith Item 461
Guide Plate
Cam
Plate
Pan Head Screw M5x12
Change
Ring
Ring Spring 12
Sleeve
CompressionSpring 13
Steel 8.4 3 5
Spindle
Ball Bearing
6000LLB
Stop Ring E-9
Compression Spring 10
Thin Washer 10
Spur Gear 78
Ring 16
Spur Gear 93
Thin Washer 10
Compression Spring 10
Flat Washer 5
Plane Bearing 5
DC Motor 9 6 V
Switch
16
22
31
42
51
62
I1
81
91
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Retaining Ring S-6
FIR Washer 14
Ball Bearing 626LL8
Flat Washer 6
Spur Gear 89
Steel 8811
4 8
Clutch Cam
Conical Compression
Spring 16-21
P," 3
Ring 8
Disc
Thrust Needle Gauge 1023
Flat Washer 8
Slider
Gear Complete 12-26
Plane Bearma 4
P," 3
Shifter
Holder
6
Housing Set (With Item 31
Switch
Name
PIate
set Plate
Leaf spmg
Note The swmh and other part specifications may differ from country to country.
14

MAKmA LIMED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leavingthe factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, retum the COMPLETE
tool freight prepaid,
to one of Makita’s Factory or Authorized ServiceCenters. If inspection shows
the irouble
is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repurs are required because of normal wear and tear
The tool has been abused, misused or improperly maintained.
e alterationshave been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTALOR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE OFTHE PRODUCT.THIS DISCLAIMER
APPLIESBOTH DURING AND AFTER THETERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES
OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THE ONE-YEAR TERM OFTHISWARRANTY.
This Warranty gives you specific
legal rights, and you may also have other rights which vary from
state
to state. Some states do not allow the exclusion or Limitation of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation on how long an implied warranty lasts,
so the above limitation may not apply to you.
7hrrKitrr Conpohntion of Amanicn
Buford, GA
883580-996
Printed in USA