Cosmo TOP TANK 50CC User manual

OWNERS MANUAL
OPERATION
MAINTENANCE
SAFETY
COSMO TOP TANK
WARNING!
BE SURE
TO
CAREFULLY FOLLOW
THE STEP-BY-STEPINS
TR
UCTIONS,
IL
LUSTRATIONS AND SAFETY
PRECAUTIONS
IN
THIS
MA
NUAL TO
S
TA
RT, OPERATE AND MAINTAIN
YOUR NEW
PR
ODUCT
~-'Jlj
Cu.'i
111optJ/it,111 ,'-f<J
tOr
S
FOR PARTS & SERVICE
CALL
1-800-523-2522
PA
RA
PIEZA
SS
ERV
I
CO
LLA'-'
·E
1·215·67
2·
91
00
FA
X: 1·
21
5
'67Z-9
103
POUR
LE'.,';
PI
EC
ES
OETA
CHESS
ET
LE
SE
RVI
CE A
PP
E
LE2
1·
21:i·
672
·9·1
00
FAX :
1·
215-672-9100
PARA
PECAS
SOBRESSALENTES
E
E
STACAO
OE
SERVICO
TELEF
ONA
1·2
15--672
-9100
F
AX
; 1·
21
5-672
-9
1
03

SAFETY PRECAUTIONS
1.
Operationofall Moped shouldalwaysbe restrictedto matureand properly
in
structed
individuals.
2. DonotoperateMopedwithouta Helmet,protectiveapproved eyewear andprotective
clothing.
3.
Do not fill Fuel or Oil mix, while
Eng
ine is on.
4. Do not operate Moped without a muffler, Do not touch or let your body come
in
contact with hot muff
le
r.
5. Do not allow Fuel, Oil or Dirt
lo
buildup on Engine to avoid over heating.
6. Do notoperate Moped inawkwardpositions (maximum (1) one operatorperMoped).
7. Do not operate Moped while under the influence of Alcohol or Drugs.
8. Do not ad
d,
remove or alter any components on this product,
do
ing so can cause
personal injury and/or
da
mage to the Moped, which will void the manufacture's
warranty.
9.
Do not operate Moped under adverse weather, Road or Highwayconditions.
1
0.
Do not use anyother Fuel or Lubri
ca
nt
s
than
that recommended in your operation
and
ma
intenance manual.
"OPERATOR MUST ADHERE TO THESE SAFETY PRECAUTIONS"
NOT ADHERING
TO
THEM
MAY
Cft.,USE
SERIOUS INJURY TO OPERATOR"
Cosntopolltun
ldotol's
FOR
PARTS
&
SERVICE
CALL 1-800-523-2522
PARA
PIEZA$
SE
RVICO
ll.AfAE
POU
R
LE
S
PIECES
0ETACHE;$$
ET
LE
1·215·
6n
·9100 -
SER
V
ICE
APPELE2
FAX: 1·215-6
72-9HX3
1·215-672·9100
FAX: 1
·2t5-Q72
·9
10
3
PARA PECA$$06FIESSAl.E
NT
E$
E
E
STACAO
OE
SE
RV
ICO
TElE
FO
NA
1·215·672•9100
F
AX
:
1·2
1
5-072-9103

PLEASE REAP
Dear Customers.
Thank you forpurchasing a COSMO TOP TANK Moped with properoperation and maintenance
it
win
provide you with years
of
service.
In order
to
make the best use
ol
your
new
Moped
be
sure
you
read this entire Owners Manual
before your auempl
to
Operale
and
Maintain yourunit.
Be sure
lo
carefully follow the step·by·step Instructions, Illustrations end precautions.
A WARNING
or
CAUTION Identifiesprocedures which
if
not undertaken orimproperlydonecan
result in serious personal injury to operator and/or damage to the unit. Damage
or
conditions
which rendor this product inoperable caused by improper maintenance practices will void the
manufacturc(s warranty.
COSMOPOLITAN MOTORS, USA
CUSTOMER SERVICE
CELL
c.
:o
...
ir1nnpnli
tan
.\
'foton
FOR PARTS &SERVICE CALL 1-800-523-2522
PARA
PI
EZAS
SE
A\ltCO
UN.
IE
1·
215'672"9100
FAX
: 1•215-6724)103
POUR
I.ES
PIECES
O
E1'ACHESS
ET
LE
SER
VICE
APPELEZ
1..215-672
·
9100
FAX
: 1
-215·672
·
9103
PARA
Pl!CAS
soeRESSAl.ENTES
E
ESTAC
AO
OE
SEF\\JICO
T
EL.ttFO
NA.
1
·21s.o72·9
1
00
FAX
: 1
·2
1
5-6Tl"9
1
00

TABLE OF CONTENTS
SNO. DESCRIPTION PAGE NO.
1. ASSEMB
LY
INSTRU
CT
IONS
01
2. ASSEMB
LY
INSTRUCTIONS
02
3. IMPROTANT BEFORE STAR
TI
NG 03
4, FUEL & LUBRICATION
04
5. BEFORE OPERATION 05
6. OPERATING INSTRUC
TI
ONS 06
7.
OPERA
TI
NG INSTRUCTIONS
07
8. MA
INTE
NANCE TIPS
07
9. TROU
BL
E SHOOTING 08
10
. VEHICLE MAINTI:NANCE
09
11
. VEHICLE MAINTI:NANCE 10
12.
VE
HI
CLE M
AI
NTENANCE 11
13.
TECHNICAL SPECIFICATION
12
14.
TECHNI
CAL
SPECIFICATION
13
15.
TEC
HNI
CAL
SPECIFICATION 14
16 VEHICLE STOPPING 14
17 VEHICLE PASSING TIME & DISTANCE 15
18. OPERATOR RESPONSIBILITY
16
19.
SA
FETY PRECAUTIONS 17
20. WIRING DIAGRAM 18
21
. CUSTOMER A
SS
ISTANCE 19
as~
Cos1
H
t111n
/ita11
.ll
f utors
FOR
PARTS
&
SERVICE
CALL
1-800-5
23-2522
PAAA
PIEZAS
SER\llCOUN.1E
1·
215-072-9100
FAX
: 1·215-672
-9
103
POUR
LES
PIECES
OETACHESS
ET
lE
SEFlVICE
AP
PELE2
1
·2
15
·
67:?·9
1
00
FAX:
1
·2
15
~
1
00
PARA
PEC
AS
SOBAESSAl&ITES
E
ESTACAO
OE
SEFMCO
TE
LE
FONA
1·
21S-672·91Ci0
.FAX
:
1·21S.672
·
9103

ASSEMBLY INSTRUCTIONS
ASSEMBLY
OF
LO_
OS.E
eAEII
S_:
To
make
the
packing compact \ve have femoved
fo
llo\ving components and packed
them
in
t
he
same
box.
You
are requested to assemble them in se
que
nce, keeping vehicle
on
it
s
own
stand.
Assemb
ly ,
A-1.Handle
bar
a) Unwrap Handle
Bar
Clamp & Bolls etc.
pac~ed
in
po
lythene bags.
b) Check
the
Sector Plate on upper plate slots remove
the
tape.
c) Place the Handle
Bar
on the sectorplate with clam
p.
With the use of m6x40 Socket Head scre\v,
tighten the handle bar slightly. ·
d) W
hil
e
ti
ghtening the
bo
lts please ensure ;-
(i) Ha
nd
le bar is properly ce
nt
ered while the bo
lt
s
are
still loose.
(ii) Aftercentering adjust
1he
angle
of
handle bar
v1h
i
ch
suits you.
Ti
gh1en
the
screws
fu
lly &
ensure that handle baris not rotating under normal handling pressure.
(iii) We have provided one mirrorjust
screv1
it
in the l
ef
t handle
bar
threaded hole nearswilch.
lJj
o
AL
LE
N
I<
EY
r--1
SECTOR
f'tATE
'---'
(25~
?
016"V'
FITMENT
OF
HAND
LE
BAR
~·~
Cosmopulita11
A1'Qtt11
·
.-.
FOR PARTS & SERVICE
CALL
1-800-523-2522
PARA
PI
EZAS
SER
VtC
O LLAl,
IE
1·2i5-672·9t
00
FAX
: 1·215-6
72
-91
03
POU
R
!ES
PI
ECES
D
ET
ACH
ESS
ET
IE
SER
VICE
APPELEZ
1
·2
1
5~
72
-9
100
FAX:
1·2
15-672
·91
0S
P
ARA
P
ECA$
$09RES$Al..EN
TE
S E
ES
T
ACAO
DC
$ERV
I
CO
TELEFON
A 1·215·672·91
00
FAX
:
1·2
15-672·91
03

A
-2
.
a)
b)
C)
ASSEMBLY INSTRUCTIONS
FITT
IN
G
OF
PE[:!Ali>
We
have removed
the
Crank, Pedal Assy. Wi
th
taper pin. Nvls. and Washers to reduce Box
111id
th.
You
a
re
reques1ed 10 take
ou
t all
abo
ve
i
tems
fr
om
its
packings. Place the pedal ar
ms
on pedal
shaft
ol
Engine. Ensure both pedal acms
are
placed
on
its respective place LH side &
RH
side.
P
ut
one tapered pin in the
ho
le on any one ot
th
e pedal
ar
ms
and
gen
tly
ta
p. Rotate the
pe
dal arm
for 1
80
Oegrees, other si
de
pedal arm take its correct position.
In
sert the tapered pin
and
ge
ntly
tap
.
Please no
te
that
befo
re
inserting tapered pin you
ne
·ed to matchthe slotprovided
on
the
horiz
oi
l·
taJspindle to ensure that both pedals b
ec
ome
pa
rallel.
d) Tighten both tapered pins
\V
ilh the nutsprovided check that
the
pedals a
re
tightened fu
lly
that
are
already assembled
on
the
Pedal
ARMS
(Note: • Aight Pedal is tightened in a clock\vise
di
r
ec
ti
on,
while the
left
is
tightened in an anticlock\Vise d
ir
ection.)
A-3.
OIRECIION
IN
PICAJOB
LAMPS (OPTIONAL)
A
co
ncession tag
is
hanged on
your
moped. You
may
order theseindicators &
fi
x
th
e same
on
moped
as
pe
r instr
ucti
ons given
in
car
<f.
~·~
Co~
·
mopoliJa11
;\4ot(,r
...
FOR PARTS & SERVICE
CALL
1-800-523-2522
PAPA
PIEZAS
SERV
ICO
ll..A
~i
E
1·
215·672-9100
F
AX
: 1·2
15-072·
9103
POUA l.ES PIECES
OETACH
E
SS
ET
lE
$EAVICE APPELEZ
1·215·672·9100
FA
X:
1·
2
1
5~.?·9100
PARA
P
EC
A$
SOSAESSA.LENTES
E
ESTACAO
DE
$EAV1CO
TE
LEFONA 1·215-672-9100
FAX
: 1·
21
5-672·91
00

IMPORTANT BEFORE SIARTING
T
wo
setsof keys are provided with lhe vehicle. One k
ey
is
lor
the ignition, one key is for the fuel
tank a
nd
otherone is for the handle l
oc
k in turn
ed
position.
Please keep one
se
t
se
cure & in the event you loose the original keys you
ca
n use these keys.
Remove spark plug
an
d turn pedal 10 expel p
ro
teciive oil insi
de
Engine. Wash the
Spa
rk plug in
solvent and carefully rep
la
ce.
T
wo
st
roke
o
il
must be mi
xed
w
ith
g
as
oline othe
rw
ise
eng
!rie
will
seize. For
fi
r
st
300
mile
s mix
4% oil per
ga
llon. Afterwards reduce lo 3
o/o
oil per gallon.
Check the
ty
re
pres
su
re 26 PSI in front and 34 PSI in rear.
Do not exceed
20
MPH t
or
f
ir
st 300 miles running in period.
I
GN
ITI
ON
LOCK
STEARING
L
OCK
°'~
Co
.
i·1
11t1p
o/ittt1
1
Jl.fott
1r
...
·
FOR
PARTS
&
SERVICE
CALL
1-800-523-2522
PARA
PIEZAS
SERVI
CO
LLA~
.i
E
1·
215-672-9100
F
AX:
1·2
15-672-
9
10
3
POUR
LES
PI
ECES
D
ETAC
HES$
ET
LE
SER
VIC
E
APPELEZ
1-21
5-
672
-
91
00
FAX:
1·
21
5-6
7
2-9100
PARA
PE
CAS
SOBRESSALENTE
S E
E
STACAO
OE
SERV
IC
O
TELEF
ONA
1·215-6
72
-9100
FAX
: 1·215-672-9103

FUEL
&
LUBR
ICATION
IMPORTANT
Before filling gas tank of Moped you mustmix fuel aild oil
1oge1her,
see picture below.
1.
2.
In separate containe
rs
Measure 1 gallon ol Gas
And 4 % of 2 stroke oil.
Mix 1 gallon of Gas
Wilh 4 % of 2 stroke oil.
3. Fill gas
ta
nk of
Moped
Ca
refull
y.
ADPIIIONA
L LUBRICATION
1. Gear Box:
Oil
.i1
ait
11'\1
SAE
30
For
single & Two speed Engine : 350 ML
Three speed Engine : 450 ML
2.
Fron
t Suspe
nsio
n G
re
ase
Eno
ug
h to Lubricate
3.
Drive Chain : SAE 30 oil enough
IQ
lubricate
4.
Bearings, Brake levers and cams :
Lithium calcium, grease enough
to
lubricate.
FUEL
AND
OIL MIX
+~
•
cafl~
Ct
1:
1t'1
1
111p
olita11
Motor
s
FOR
PARTS
&S
ERVICE
CALL
1-800-
5
23-2522
PARA
PIE2AS
SERVIOO
LL.Alo
!E
1·21s.672
·9
100
FAX
: 1·215-072-9
100
POUR
I.ES
PI
ECES
OETACH
ESS
ET
LE
SE~VICE
APPELEZ
1·215-$72•9100
FAX
:
1·Z1S-e?2
·
9103
PA.AA
P
EC
AS
SOBRESSALENTES
E
ESTACAO
OE
SERVICO
TEl..EFON
A 1
·215-672-9
100
F'l)C.
: 1·215'12.0103

BEFORE OPERATION
WARNING :
You
must Double che
ck
each item belo'v
for
correct operation.
KNOW YOUR
MOJ?.E.Q
1. Fuel Mixture : You
must
mix Gasoline with Oil bef
ore
ti
ll
ing Gas tank !
~1
i
x.lu
r
e
is
1 Gallon
of
Gas
mixed
\Vi
th 4°/o
of
2 stroke oil
for
first 300 mi
les
of
operation
and
3%
of
2 stroke oil atter.vards.
2.
Check
Ti
re
Pressure
:
Front
26
PSI,
Rear
3• PSt
3. Tesl Head Light : Front & Rear Tum Signals & Rear tail light tor proper working order.
4. Check Gas Tank Petrol Cock (Gas valve from gas tank
to
En
gine) Located on left side Bottom
of
lhA Gas Tank. Make sure it
is
not leaking before operation.
5. Check seat height, Handle bar
li
ghtness.
6. Brake levers must besecured properly to
hand
le
bars
~
1.
Bo
th front
and
rea'
v1heels
must
sp
in free
ly
.
8. Handle bars mustbe unt
ocl<
ed (if locked unlock
\Y
ith key provided) Do
1\0
1
fo
fgel
to
remove key
atter unlocking.
9. WARNING : Any indi
ca
tion
of
ma
lfunction
of
any pan on Moped
ca
n fesult in
pef
sonal injury !
1
O.
WARNING : Always weaf a Helmet, protective eyewear and pr
otec
tiv
e clothing.
S
.No
. DESCRIPTION
1 FRONT BRAKE LEVER
2 STARTING LEVER
3 PEDAL
4 HEAD LIGHT
5 LIGHT & HORN SWITCH
6
PETCOC
K
7 REAR BRAKE L
EV
ER
8
TAI
L LIGHT
9 SADDLE
10 FUEL TANK
11
FUEL TANK CAP(WITH LOCK)
12
OIL FILLER PLUG
Cosn1op,1lit1
1
t1
1~fn111rs
FOR PAR
TS
& S
ER
VICE
CA
LL
1-800-523-2522
PARA
PlEZA$ $1;RVICO
UAM
E POURLES PIECESOETACHESS
eT
LE
1·215-672·91
00
...
.
SERV
ICE APPEtEZ
FAX
: 1·
:?15-6
72-0103 1·215-672·9
100
FAX: 1·21$672·9
10
3
P
ARA
PECAS
SOBAESSALENTES
E
ESTAC
.
AO
DE
SERV
ICO
TELEFONA 1·215·672·9
100
FAX: 1·215-672·9
103

OPERATING INSTRUCTIONS
IMPORTANT
............
. BEFORE STARTING !
Please
read
lhis
entire
O\vncrs
MANUAL
if
you
have
any
questions
about
the operation.
mainte·
nance
or
safely
of
lh
ls Moped
ple
ase
call 1-
800
-
523
-2
522
.
N
ODCE.W:60BE
RIQll(QJ
You must mix 4% 2 S
or
o
ke
Oil
for
fi
rst 500
kms
(300 miles) & 151.5
ml
(5.8606
OZ)
per
US
Gall
o"
of
Gas. Mix 3% 2 Slroke oil
atter
500 kms (
300
miles) & 113.6
ml
(4
.3954
OZ)
per
US
Gallon
of
Gas.
Mix
ca
r
efu
ll
y and thoro
ugh
ly - F
ill
gas
tank (wipe up any
sp
ills &
Do
not
till
Moped
while it is runing.)
IO
OpEBAT
E
1.
PUT
MOP
ED
ON
ITS
STAND.
2. TURN ON
TH
E
GAS
PETCOCK
-(This knob
let
s
lh
e gas from
1h
o
gas
tank
in
to
\he
ca
r
burauor
).
II
is
located
le
ft
side
bottom ot
lh
e
gas
tank
ii
has
thro
e PoSill
ons
"ON",
"OFF"
and
"RESE
RV
E"
rum
to
"O
N" posi
tion
.
3.
UNLOCK
STEERING-
(The
s1eering
lock
is
a1
the
fron1
righ1
si<le
near
gas
lank
mounting
area
).
Insert
lhe
key
and
tum
anti-doc
kY
•se
lock
wi
l release
on
Sj)ring
torce
and
leave
lhe
key. To
lock
Tum
tho
key
clockwise
and
push
insi
de
.
Do
not
leave
the
key
bunch
on
vetocle
wtile
running.
II
wi l toul/lall.
4.
TO
START
MOPED
- P
u!
the
key
i
gnition
localed
on 1op
of
!he
Gas
Tank Front,
Meter
Pane
l that
is on the handl
ebar
middle.
5.
TAUN
THE
KEY
CLOCKWIS
E. Be
su
re swit
ch
is
in (RUN) on position.
6. P
1ess
choke
le
ver locat
ed
righlside
of
the engine
on
th
o
cart:>ureuor.
7. Startengine
by
ho
ldi
ng
accelerator lhr
ollle
grip
(09111
ha11d)
wh
ilo
ho
l
ding
starting l
ever
(l
eh
hand
indox
finger). Nex
t.
sha
rply press
the
le~
1
pedal down\vard
(v1i
th your l
eft
foot) \Vhile hvi
sling
rho
lhroule backv1ards
to
you
and
releasing the
s1arting
l
ever
.
Do
th
1s
until the engi
ne
starts.
After
the
engine starts "G
IVE
IT
SOME
GAS
". Lift
your
Ch
oke
lo
v
or
In o
tl
po
sition immedia1ely.
6. Put your Helmet
On
I "And
you
are ready· to take olfand have fun".
Cvs111opolira11
Mot1Jnt
'
FOR PARTS & SERVICE
CALL
1--800-523-2522
1
>AnA
J'I
EZA
S
se
nv1
00
LI.A
ME
1·215·672·9100
F
AX
: 1·215-672-9103
P
OUR
LES
P
IECES
OETACHESS
ET
LE
SERVtCE
AP
PELE2
1·215-672·9·
100
F
AX
:
l·215~T..?-9
1
03
PARA
PECAS
$06RE$SALENTES
E
ESTACAO
OE
SE
RVICO
TE
L
EFO
NA
1·215·672·9100
F
AX
: 1
·2
15·
67
2·
91
00

OPERATING INSTRUCTIONS
USING
THE
MOPED
AS
A B
IC
YCLE
AT ENGINE OFF POS
IT
ION, TAKE
OUT
FROM S
TA
ND, SIT
ON
THE MOPED SEAT & STA
RT
PEDAL-
ING CLOCKWISE ENJOY CYCLING.
MAINTENANCE TIPS
WHEN
NO
T IN
USE
FD
R A PERIOD
OF
TI
ME
1.
Wash and Dry Moped
2. Drain gas fr
om
Gas
Tan
k.
3.
Un
screv1
Spark Plug and insen fe\•t
dr
o
ps
of
oi
l in
the
engine cy
li
nde
r.
4. Drain fuel
fr
om
Carburattor bowl.
5.
Coveryour Mo
ped.
AOOITIONAL PRECAUTIONS
NOTICE : THE NUMBER 1 CAUSE
OF
HEAD INJURIES IS
NO
T WEARING A HELMET ! PROPER
OPERATION INCLUDES
TH
IS.
- WEAR A HELMET AT ALL TIMES !
WEAR PROTECTIVE CLOTHING AT ALL TIMES !
TIPS
1. Check proper fuel I oil mixture : Mix 1
US
Gallon
fue
l
v,
•ith 4
Oz
of
2stroke oil
in
a separale
container before fi
ll
ing g
as
tank.
2. Maintain Gear Box Oil (350
-m
l)
3. Inspect front and rear brakes t
or
\vear befo
re
any ride and every
20
miles
of
operation.
4. Checkproper Tire pressure before
and
atter every ride.
FRONT
TIRE : 26 PSI REAR TIRE :
34
PSI.
5. 1
111a
in
tain
and
Check
all
cabl
es
for
fraying/binding
or
improp
er
\Vear.
6. t
tAain
tain all lighting, head light, t
ail
lig
ht, fr
ont
& rear turn signals, replace
v1ith
standard automo·
li
ve
light bulbs only.
7. Check chain tension before every ride
and
then every 10 miles
o1
operation.
(.'os1111>poliJt1
11
i
ll.lotors
FOR PARTS & SERVICE
CALL
1-800.523-2522
PARA PIEZAS SERVI
OO
LLAt,
~E
1·215'672-91
00
FAX
: 1·
215-672-9103
POU
RLES
?t
ECES
DET
ACHES$
ETLI;
•
SER
VIC
E
APPE
LEZ
1·215·
672-91
00
FAX
:
1·21
5-612·91CXi
PAR.I\
PECA$
$0
BRE
$$AlEN
T
ES
E
ESTACAO
OE
SCRVI
CO
TELE
F
ONA
1•215-672•9100
F
AX
: 1•215-672-9100

TROUB
LE
SHOOTING
Problem
Reason Remedy
Engine does not start
No
Gas Fill the GasTank.
Turn on Tank valve
(Petcock)
Fuel filter Clogges Carburattor Re
move
and clean
jets clogged
Sp
all<
Plug Bad I Short Replace Spark
pl
ug.
Engi
ne
starts b
ut
runs rough Dirty
Air
fi
lte
r Cl
ean
Air filter
Bad
gas
clogged
gas
line Put nevi
gas
in
la
nk
bl
ow
out
gas
line
Faulty Electric Loose
co
nnections Reconnect properly
Bulb
filament bad Replace
Ba
d bulbs.
Poo
r Brak
es
Wo
rn
ou
t Brakes Replace Brakes.
Too much play in bra
ke
cable
Adj
ust
pr
oper
ly
Noisy Chain Excesive sl
ack
ot
chain Adj
ust
& tight
prop
er
ly
Dry
Chain
Pu
t few
dr
ops of oil
wh
ile rotating the
wheel by hand
F
OR
PARTS & SERVICE CALL 1-800-523-2522
PA
RAPI
EZAS
SERV
I
CO
LLAfl.
1E
1·215·67
2-9
100
F
AX:
1·21
5.0:72
·9
103
PO
UR
LE
S PIEC
ES
OE
T
A.CHE$$
ET
LE
SERV
ICE
APPE
L
EZ
1·215·672·9100
FAX
; 1·215'672·9103
PARA
PECAS
SOBAESSALEN
T
ES
E
ESTACAO
OE
SE.RVtCO
TELEFONA
l-215
·672·9100
F
AX
: t-215-672·9103

VEHICLE MAINTENANCE
SPARK PLUG CLEANING :
The
gap
in
th
e spark pl
ug
electr
odes
should be
co
rr
ectly
ma
intained tor optimum
fue
l
consum
p·
tion
and
proper cunning of
the
veh
icle.
Check el
e<:tro
des
for
Carbon deposilion or \vear
arte1
every 2500 Kms (1500 mil
es}
For cleaning the plu
g,
us
e
eme
ry p
aper
and
then
•Nash
In pe1roL
Set
the
gap
between
0.5
mm
(0
.020 in) to 0.6
mm
(0.023in) and measure it with a feeler Gauge.
Filling
of
o
il
in
Gear
Box
:
Adeq
uate
quantity
of
oil
in the
gear
box
is
necessaryto absorb the
heat
generated
by
gea
rs
and
s
ubse-
quenlly
lubticate to redu
ce
\vear and
tear
of th9,parts.
Recommended oil capacity is 350
ml.
SAE30
o
i
l~
A plug Is provi
de
d to check the oil level.
Change
the
oil
af
t
er
every
3000 kms (1800 m
il
es}
of ru
nn
ing.
Co~
·
11r,1polita11
Motors
FOR PARTS &SERVICE
CALL
1-800-523-2522
PAl:tA PI
EZAS
S
EW/I
CO
LLAf
1tE
1·
2 1.$-672-9100
FA
X : 1·215-672·9103
POUR
LES
PI
ECES
DETACHESS
ET
LE
SEAVtCE
APP
ELEZ
1·215·672·9100
FA
X: 1·215·672·9 103
PARA
PECAS
SOBRESSA
t
ENTES
E
ESTACAO
OE
SE
RVICO
TELEFONA
1·2
15-672-9
100
FAX
: 1
-215-672-9103

VEHICLE MAINTENANCE
Removal of Rear
Tu
be
Put
tyre
levers
and
tak
eout
on
e
side
edge
ol
the
tyre
trom
lh
e Ri
m.
And
thon
remove
the
t
ube
by
loosen-
ing ou1Iha noz
zJe
nu:
t on the rim.
AQJ..U
ST!NG
TH
E CO
NT
R
OL
CA
B1.E
$.
Adjus~ng
tho Conuot Adjuttlng
the
Cooool
Cobio
(FrOtll)
C.hte
(Real)
P&ay
devetopes
due
10
constant
usage
oC
control eabtes. (F
ront
& Rear
Bra
kes).
Th
is feSults
in
diffictJtt
or
ineffoc1ivo
brake
cp
e1ation. To re
move
this play,
each
cabl
e is i
nd
jv
i
dually
provided with
an
a
dju
st
er.
1.E..BBAK
ES ARE
NO
T EFF
ECT
IVE
TH
EtL
Loosen
lh
e
Adju
ster
along with
1h
e lock n.ut
Un
scr
ew
1he
Ad
j
uster
until the brake I
nne
r
cab
le
get
s pu
ll
ed and
ti
ghten
ed
in
rhe
brake lever.
lh Check
lo
r proper tightening of brake Inner cable by opera
ti
ng
Broko lever.
iv
At
t
his
po
s
ill
on ti
gh
ten the
lock
screw
agains
t the
ho
lder.
Cus
111
r1p11
/it
an
J
\1/otors
FOR PARTS & SERVICE
CALL
1-800-523-2522
PA
RA
PIEZAS
SERVIC
O LLAl.IE
1
·215-.e72"9100
FAX
: 1
·2
15-812·9103
PO
UR
LES
PI
ECES
OET
A
C><E
SS
ET
LE
SE
RVI
CE
APPEW
1·215-672.0100
FAX 1·215-$72-810!
PAA
A
PECAS
SOS
AESSALEN
TE
S e
ESTACAO
OE
SERVICO
TELEFOHA
1-215-612-9100
FAX
: 1.2
1s.m.oun

VEHICLE
MAINTENAN
CE
<'·
1
AINfENAl'
lCE
SC
H
FOU
l
.E
CARRYOUT FO
i,.L.Ol
l/ING
CHECKS,
A0JUS
1'
i'.!Et-
lTS. CLEANING.
SE
R
'l
lCiNG
A.NO
LUSA
ICA.l'IOf\l Ar
l
f'J
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FOR PARTS & SERVICE
CALL
1-800-523-25
22
l'/\AA
Pl
fL
AS S
t'
J!;ViCO
LI.Al.IE
I
·
2
l.
'i·fl
i"7
·
~100
,_
.
AX
1
·2
15 ·
157:1
·9 l
00
POU
R
LE
S PI
ECES
DE
l'AQ-I
E:
SS
ET
LE
SERVICE
APPEL
EZ
1·
21
S.Or:::!·l:l
1
00
F;.X : 1·2l3·
672
·
i:!
10:l
PARA
PE
CAS
$08RESSA!
FN1F$ E
SSTACAO
OS
se
nv
1
co
TElE.FO
NA
1·
:?1
S•
6?
:'1·
9 100
FAX: 1·21S-$72•9 10'J

TECHNICAL SPECIFICATIONS
ENGINE
TRANSMISSION
Single
Cylinde
r,Two
Stro
ke.
Ai
roool
ed
,
Gasol
ine
En.g
i
ne
withpedalstart T<ansmlssion from crank sha
ll
to driven gears
by
c&
ntr
Uuga
l 2
speed
gearbox to drivesprocket and
fln31
d
riv
e
by
chaina
nd
d
riv
en
sprock
et
atv
..
heel.
•
Bore
•
Stroke
• Oisplaoo1ncnt
•
C<;im
pression Ratio
• Ignition
•
carburettor
•
Air
Cleaner
CHASSIS
VEHICLE
• Overall
le
ngth
•
Ovec-a
ll v
ncl
1h
•Wheel Base
• Heightofs
ea
t
• Road cl
earance
•
Total
<Jry
weight
• Tyre S
ito
bolh
40.
0m
m
39.0m
m
49
.
0cc
10.8:1
P60 EA. PACCO
WIRE M
ESH
Tu
bu
l
ar
Centrally
mountedengine
ty
po.
1
660mm
(66
.1
41
')
710
mm
(
27
.9
52
'
°)
980
mm (
38
.
56
2
")
1120
mm
(44.094j
725 mm
(
28
.
543
~)
150
MM
(5.905
')
69
Kgs
.
2.50" x 16.0"
•
Pr
imary
reducOOn
• S
econdary
reduction
• Fin
al
drive sprocke1s
•
Gea
r boxoil capaci
1y
ELECTRICAL
•
~~a
gn
eto
• H
ead
Lam
p
• Tail Larnp
• Brake
La
mp
• Indicator
Lam
p
• Front
Sus
pensiOn
• RearSuspensi
on
BRAKES
• Front Brake
•R
ear Brake
o.
0964
0.
2223
Z16x Z32
350
m
l.~
Electron
ic
1
2V·50"V
COi
12
Volts25x25Watts
12
Volts5\Vatts
12vo1ts
1ow
atts
12Volts
10Wa
tt
s
Tc!
csc
op!ccompr
ess
ion
Spt
il'IQS
Svling
Arm
1ype with
t>.vi
n
Hy
drau
lic s
hock
absor
bers
lntemal
ly
expand
i
ng
Brake
shoes
{Rig
h1
hand
ope
rated
1r
1tern
a1
1y
expaodir'Q
Br
ake
sh
o
es
(
le
ft
hand
op
erated
edl8>
(
:os
1nt
1/JO
/it.an
.4-Jot-ers
FOR PARTS &SERVICE
CALL
1·800-523-2522
PA
fl
A P
IEZAS
S
ERV
I
CO
LLAME
1·215-672·9100
F
AX
:
1·
215~72-9
1
00
PCJ
R
LES
PI
ECES
OETAC
HESS
ET
LE
SEFlVICE
APPELEZ
1·215·672·9100
FAX
:
1·215
~·9
1
03
PAAAPECA$S06AE$$AL
EN1'E$
E
ES
TACAO
OE
SEIWIOO
TEL
EFONA
1·2
15·672·9100
F
AX
: 1·2
15-
67
:;!
·9103

TECHNICAL SPECIFICATION
IMPORTANT DATA
Running·in·Period & speed
imil
For
Fi1$1
500
K
ms
(300miles)
Engine idling Speed (Max)
Max
i
mum
Speed A
1t
ainab
le
Fuel
Ta
nk Capao
lly
Run
!ho
Vehicle wilh Maximum speed
of
30
kmph. (t8.5 MPH)
1550
rpm.
50
Kmph. (30 MP
H)
10
Lllr
ea
(2
.
64
U.S.
Ga
ll
ons
)
Oil to gasoline ratio (Correct grade
of
Mix 4% 2 Stroke Oil lor llrst 500 kms (
300
mil
es
) & 1
51
.5
ml
(5.8606
OZ)
per
US Gallon
of
Gas.
Use
3%
2 Stro
ke
oll atter 500 kms
oil in
rig
ht
qu
a
ntity
recommend
ed
to
avoid
excessive
carbon
deposition
or
im
pr
oper
14.lbt
;cation
in
Engine
Type
Air
Pre
s
sure
F
ront
Wh
eel
Rear
Whe
el
M
ax
im
um
Ca
rrying
Ca
pac
it
y
(
300
miles) & 1
13
.6 ml ( 4.3954
OZ
)
per
US
Gal
lon
of
gasoline.
26
PSI
34
PSI
130 Kgs (286 lbs)
~·~
Co
s
mopof
1'1a1r
Motor
.
..
FOR PARTS & S
ER
VICE CALL 1-800-523-2522
PARA
PiEZAS
SER
VI
CO
LLAl.
1
.E
1·215·672
·9
1
00
FAX:
1·21
5.07'2
·Sll03
POUR
LES
PIEC
ES
OETAC
H
ESS
ET
LI::
SE
RVIC
E
APPELEZ
1·215-6
72-9100
FAX
: 1·215-6Tl--9100
PARA
PECAS
SOB
RESSAL
E
NT
ESE
P.$
TA
CA0
OE
SEAVtCO
TELEFONA
1·
215-672..&100
FAX
:
1-2
1!1i-672·9
103

TECHNICAL
SPECIFICATIONS
Note
: c
on
yersjoo Ratio :
1
Km
= 0.
6213
Mi
l
es
1
mm
=
0.0393
I
nch
1
cc
=
0.06
10
Cu
. Inch
1 Liter =
0.264
1
US
Ga
ll
on
1
Kg=
2.2046
lb.
1
gm
=0.
0352
Oz
1
Kg/cm
' =
14
.2
233
psi
VEHICLE
STOPPING
This figure indi
ca
t
es
braking performance thaJcan be
mB
t
or
exceeded
by
the vehicles to which
it
ap-
plies,
under
different conditions
of
lo
ad
ing and
\Vi
th
pa
rtial failur
es
of
the braking system. The informa·
tion presented represents resulls obtainable by skilled drivers under controlled road and
'Vehic
le condi·
tions, and
th
e informat
io
n may nol be correct under other
co
nd
rti
ons.
Description
of
1he vehicles10
wh
ich this
ta
b
le
applies :
COSMO
TOPTANK
50CC
MOPED
A. Fully oper
at
ional service Brake
~
Li
ght
Maxi
mum
8.
Emergency
serv
ice brake
{
v1i1h
partial service brake
sys
tem failure.
C. Brake Po\ver Unit failure
~Aaximum
Load
37
feet
. I 1184
Not applicable I•87
Not applicable I375
No
t applica
ble
l4
St
0
100
200
300
•100
500
Stopping Distance in feet fr
om
25 MPH
FOR
PARTS
&
SERVICE
CALL
1-SOQ-523-2522
P
ARA.
PI
EZAS
SE
AVtCO
L
LA~.!E
1·
21
5
-6
72·9100
FAX
: 1·21s.&72-9103
POUR
LE
S
PIECES
OETACH
ESS
ET
LE
SERVICE
APP""cl.EZ
1·
21
5-
672-9
100
FAX:
1·215-672-9103
PARA
PECAS
SOBAESSALENTE
S E
ESTACAO
OE
SERV
I
CO
TELEFONA
1 ·
215~72-91
00
FAX
:
1 ·
215~72
·9
1
03

VEHI
CLE PA
SSI
NG
TIME
&
DI
S
TAN
CE
Required
by
US
and Federal
Motor
Vehicle
salety
Regulation 375.106.
This
tlgute
imi
cates passing
fimes
and dtslances that can
be
mat
or
exceeded
by
the
v<!hicle to which
rt
applies, in the situation
diagramme
d belO\v :
The low spood pass assumes
an
initial speed ot
20
MPH and a limiti
ng
speed of 25 MP
H.
The high
sp
eed
assumes
an
initial
sp
eed
of
30
MPH
an
d a limiting s
peed
of
50
MPH,
or
maximum attajnable l
owe
r
speed.
Th
is
Is not appli
ca
ble
hov1e
ver.
N
OT
I
CE
: The
informat
ion
pr
ese
nted represents r
esul
ts
obtainable by Ski
ll
ed
dr
ivers u
nd
er c
ontr
olled
r
oa
d
and
vehic
le conditions,
and
t
he
intormation
may
nor be correct u
nder
other
co
n
dl
Uons. De
scrip
tion
of Vehicle
COSMO
TO
P
TA
NK
MO
PED.
SU
MMA
RY
LOW SPEED
TA
BL
E
Lo
w Sp
ee
d P
ass
initial s
pee
d
20
M
PH
Lim
iting speed
25
MPH
725 Feel
19
Sec
ond
s t
ota
l oassina di
slan
ce
725
foot
total
pass
ing time, 19
se
c
ond
s
~
---
--
---
-
---
-
---
.·
40'
,40·
High
speed
Pass
I P-----1 p
55•
TRU
CK COMtant
20
MPH
.
Nol
Capa
b
le
HIGH SPEED
NOT CAPABLE
OF
SP
EE
D OV
ER
30
MPH
Tested
at
lighl l
oad
veh
ic
le
w
ei
ght ..........
includes
ZOO
lb. dl'iver & no accessories•
•
C"1
1s
111np11/ita.1t 1
flfot1
1
rs
FO
R PARTS & SERVICE
CA
LL 1-800-523-2522
PAAAPIElAS
SE
R
VICO
LLAt.<E
1·215-672..0tOO
fA)(
: 1-2:1s.&12·9103
POUR
LES
PIECES
DETAC
HESS
ET
LE
SERVICE
APPSLEZ
1·21$-<572-9100
FAX
:
1·21H'T2-910l
PARA
PECAS
SO
B
RE
SSALENT
ES
E
E
STACAO
OE
SERVICO
TELEF()NA 1·215-V72·
9100
FAX
: 1·21H72'9103

WARNING
SAFE
TY
PRECAUTIONS
•
OP
ERATOR MUST ADHERE TO TH
ES
E SAFETY PRECAUTIONS BELOW!
NOT ADHERING TO
TH
EM MAY CAUSE SERIOUS INJURY TO
OP
ERATOR!
•
OP
ERATION OF ANY AND ALL M
OP
EDS SHOULD
ALWAY
S BE
RE
S
TR
ICTED TO MATURE
ANO PROPER
LY
INSTRUCTED INDIVUDUALS. THIS IS N
OT
A TOYI
• 0 0 NOT OPERATE MOPED WITHOUT A HELMET, PROTECTIVE APPROVED EYEWEAR
ANO PROTECTIVE CLOTHING!
• DO
NOT
START MOPED WHE
RE
YOU MIX FUEL WITH OIL OR
YOIJ
FUEL IT.
• DO
NOT
FUEL MOPED WHILE
IT
IS
RUNNING!
•
00
NOT
OPERA
TE
MOPED WITHOUT A MUFFLER, DO
NOT
TOUCH
OR
LET YOUR BODY
COME IN
CO
NTACT WITH A HOT MUFFLER.
•
DO
NOT
ALLOW FUEL, OIL OR DIRT TO BUILD
UP
ON ENGINE (IT WILL OVERHEAT).
•
00
NOT OPERATE MOPED IN AWKWARD POSITIONS (MAXIMUM (1) ONE OPERATOR PER
MOPED)
• DO
NOT
OPERATE MOPEO WHILE UNDER
TH
E INFLUE
NCE
OF ALCOHOL
OR
OR
UGS.
•
00
N
OT
A
DD
. REMOVE OR ALTER ANY COMPONENTS OF THIS PR
OD
U
CT
, DOING SO
CAN CAUSE PERSONAL INJURY AN
D/
OR DAMAGE TO THE MOPED, WHICH WILL VOID
TH
E MANUFACTURER'S WARRANTY.
• DO NOT
OP
ERATE MOPED U
ND
ER ADVERSE WEATHER, ROAD OR HIGHWAY CONDI-
TIONS.
• 00 NOT USE ANY OTHER FUEL
OR
LUBRICANTS THAN THAT RECOMMEND
ED
IN YOUR
OPERATION & MAINTENAN
CE
MANUAL.
~
-
c
o~;
1n
opo
Ii
tan
1W
otnY
s
FO
R PARTS & S
ER
VI
CE
CALL 1-800-523-2522
P
ARA
PIEZAS
SERVICO
LI.A
ME
POVA
LES
PlfCES
OETAC
HESS
ET
LE
"2t!Hl72.g100 -
SERVICE
APPEt.EZ
F
AX
: 1-2ts.&72·9
103
1·215-472-9100
FAX
:
1·21Hn9103
P
ARA
PECAS
SO
SRESSALENTES
E
E
STACAO
OE
SERVICO
TEl.EFONA
1-21U72-9t
00
FAX
:
1•2
15"072"9103
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