Baja motorsports Phoenix 250 User manual

Phoenix 250 Owner’s Manual
Always wear a helmet; It could save your Life!
This manual should be considered as a permanent part of the vehicle and should
remain with the vehicle when resold or otherwise transferred to a new user or operator.
The manual contains important safety information and instructions which should be
read carefully before operating the vehicle.
REVB
052107
Minimum age requirement: 16

Introduction
Congratulations on your purchase of the
Baja Motorsports Phoenix 250 Motorcycle.
Take time to understand how your motorcycle works before
riding. Scheduled service is a must and it is important to follow
the break-in guidelines and pre-ride instructions.
Make certain that you read the warranty coverage information
provided and understand your responsibilities.
If you have any questions, comments or concerns contact Baja
Motorsports at 888-863-2252.
All information, illustrations, photographs and specications
contained in this manual are based on the latest product
information available at the time of publication. Due
to improvements or other changes, there will be some
discrepancies in this manual. We reserve the right to make
product changes at any time, without notice and without
incurring any obligation to make the same or similar changes
to the vehicle previously built or sold.

Safety
The most important thing to remember is your safety and the
safety of others. We have included procedures and labels to
help you make safe informed decisions. This information is
provided to make you aware of potential hazards that could
hurt you and/or others. It is impossible to warn you of ALL
potential hazardous so you must use your own best
judgement. The following are different kinds of safety
information you will nd in this manual:
Safety Labels- On your motorcycle
Safety Messages- Warning, Caution and Danger
The meaning of Warning, Caution and Danger Safety
Messages:
WARNING
!
!DANGER
!CAUTION
Death or serious injury CAN occur if
proper instructions are not followed.
Death or serious injury WILL occur if
proper instructions are not followed.
You CAN be hurt if proper
instructions are not followed.
WARNING
!
The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm.
CALIFORNIA PROPOSITION 65

4
Contents
Warranty............................................................... Pg.6
Safety Information............................................... Pg.7
Safety Labels........................................... Pg.9
Component Locations........................................... Pg.10
Indicators................................................. Pg.12
Controls................................................... Pg.13
Before Riding...................................................... Pg.16
Pre-Ride Inspection................................. Pg.17
Loading guidelines and Load Limits....... Pg.18
Starting Procedures.............................................. Pg.19
Starting and Stopping Engine.................. Pg.19
Shifting Gears.......................................... Pg.21
Braking.................................................... Pg.23
Parking.................................................... Pg.24
Maintenance Safety............................................. Pg.26
Maintenance Safety................................. Pg.27
Servicing............................................................ Pg.32
Side Cover Removal.............................. Pg.33
Fuel........................................................ Pg.34
Fuel and Engine Oil............................... Pg.35
Air Cleaner............................................. Pg.39
Crankcase Breather and Throttle............ Pg.40
Clutch..................................................... Pg.41
Engine Idle Speed.................................. Pg.43
Spark Plug............................................. Pg.44

5
Contents
Suspension............................................ Pg.45
Brakes................................................... Pg.47
Tires...................................................... Pg.51
Drive Chain.......................................... Pg.55
Battery................................................... Pg.59
Appearance Care.............................................. Pg.62
Vehicle Identication....................................... Pg.63
Specications................................................... Pg.64
Wire Diagram................................................... Pg.67
Emission Control System Warranty............... Pg.68

6
Warranty
Congratulations on your purchase of the
Baja Motorsports Phoenix 250 Motorcycle.
It is warranted to be free of manufacturing defects in the material of
workmanship for a period of 90 days from the date of purchase. During
the warranty period BAJA MOTORSPORTS, LLC will at its option, repair,
provide replacement parts or replace your Baja Motorsports Phoenix
250 Motorcycle at no charge. This warranty does not cover normal wear
items or damage caused by neglect or misuse of the product.
Engine Warranty – 90 days
Frame Warranty – 90 days
Warranty is void if:
Frame is bent or broken due to abuse
Wheels are bent or broken
Fender bent or broken due to abuse
Any sign of impact, accident, jumping, spin-outs or roll over.
BAJA MOTORSPORTS, LLC is not liable for any damage claim or liability
claim person or otherwise resulting from the operation of this product in
any way.
Should you experience a problem or need to return your Baja Motorsports
Phoenix 250 Motorcycle for repair, please call the BAJA MOTORSPORTS
customer service department TOLL FREE at 1-888-863-BAJA (2252) between
the hours of 7am and 5pm Monday thru Friday PST and Saturday 8am to 4pm
PST. During DST hours change to MT. You will be instructed how to proceed.
A COPY OF THE SALES RECEIPT IS REQUIRED.

7
Safety Information
This user’s manual contains important safety and maintenance
information. Read it carefully before riding. Failing to follow the
warnings contained in this manual could result in INJURY or
DEATH.
ALWAYS WEAR A HELMET
The operator and passenger (if any) of this vehicle should always
wear a helmet approved by agencies such as Department of
Transportation (DOT), Safety Helmet Council of America (SHCA),
or Snell Memorial Foundation (SNELL). Most motorcycle accident
fatalities are due to head injuries. The operator should also wear
face shields or goggles, boots or closed-toe shoes, gloves, and
other appropriate protective clothing.
TAKE TIME TO LEARN AND PRACTICE
Take time to get to know this vehicle. The operator’s ability to
operate this motorcycle safely is largely dependent upon the
operator’s ability to exercise proper judgment. The operator must
be of sufcient age, understanding, mental capacity, and
physical capability to safely operate this vehicle. This vehicle
should only be operated after sufcient practice in a
decongested safe area. Safe operation includes responsibility
for the safety of a passenger (if any). We recommend that any
inexperienced driver should take a certied course approved by
the Motorcycle Safety Foundation (MSF).
RIDE DEFENSIVELY
A common accident happens when a car suddenly moves into
your lane. Most motorcycle collisions happen when a car turns
left in front of a motorcycle. Pay extra attention to other vehicles
around you, never expect that they can see you.

8
Safety Information
MAKE YOURSELF VISIBLE
Make yourself more visible by wearing bright reective clothing.
Use your horn when it will helps others see you and before
turning use your turn signal.
RIDE WITHIN YOUR LIMITS
You should not ride beyond your abilities and never faster than
the posted speed limit. NEVER OPERATE THIS VEHICLE WHILE
UNDER THE INFLUENCE OF ALCOHOL, DRUGS, OR
MEDICATION OF ANY KIND. SUCH OPERATION COULD BE
DANGEROUS TO YOURSELF AND/OR OTHERS.
KEEP YOUR VEHICLE IN A SAFE CONDITION
Proper maintenance will ensure a safe ride. Perform all
recommended maintenance and inspect your vehicle before each
ride. Never modify your vehicle in any way to make it unsafe.

9
Safety Labels
The safety labels on your motorcycle provide you with important
information do not remove them.
If a label becomes too difcult to read or comes off contact Baja
Motorsports for replacement.

10
Component Locations
Fuel valve
Air cleaner
Rear shock
preload adjuster
Shift Lever
Footrest Kickstand
Sidestand Passenger
footrest
Battery
Main fuse
Tool kit
compartment
Fuel indicators
Steering lock
Rear brake
pedal
Oil ller cap/
dipstick
Headlight
Taillight

11
Component Locations
Speedometer
Indicator lights
Brake uid reservoir
Ignition switch Brake brake lever
Horn
Turn signal switch
Headlight dimmer
switch
Clutch lever
Fuel indicator
Fuel ll cap
Throttle grip
Engine stop switch
Start button
Rearview mirror

12
Indicators
The indicators on your motorcycle help make you aware of pos-
sible issues, refer to them often.
Speedometer Odometer
Turn signal
indicator
Neutral indicator
Tripmeter
Speedometer-Shows the speed you are traveling miles per
hour.
Odometer-Tracks the total miles driven.
Turn signal indicator (Amber)-Flashes when left/right turn
signal is on.
Neutral indicator (Green)-Illuminates when transmission is
in neutral.
High beam indicator (Blue)-Illuminates when headlight is
on High beam.
Tripmeter-Displays the number of miles you have traveled
since last reset. To reset, turn tripmeter reset knob.
Tripmeter reset knob
Lamp check
The high beam and neutral
indicators illuminate when
you turn the ignition switch
on and will remain on until
you select low beam or
shift out of neutral.

13
Controls
Fuel Valve
ON OFF RESERVE
Fuel valve- Used to control the ow of gasoline from the fuel tank
to the carburetor.
Choke lever
◄►
ON OFF
Choke lever- May be used when starting engine. See starting
procedures using choke lever on page 17.
Choke Lever

14
Controls
Ignition Switch OFF ON
Ignition switch- Used for
starting and stopping
the engine. The key is
used to lock the steering,
preventing theft.
ON- All electrical components are ON.
OFF- All electrical components are OFF.
Start button
Engine stop switch
Start button and Engine stop switch
Start button - Pushing the
start button will start the engine.
When button is pressed in the
start motor will crank the engine,
headlights will turn off but the
taillight will stay on. See starting
procedures.
Engine stop switch- In case of an emergency and a quick stop
is necessary turn switch to the “OFF” position. This switch
must be in the “RUN” position in order to start the vehicle,
and should remain in this position even while the engine is
off. If you leave ignition switch on and engine stop switch off,
the lights will stay on, causing the battery to lose life.
-RUN -OFF

15
Controls
Headlight dimmer switch, Turn signal switch and Horn
Headlight dimmer switch
Turn signal
switch
Horn
Headlight dimmer switch- This
switch is used to change from
“HI” to “LO” beam.
-HI -LO
Turn signal switch- Use this switch to signal a lane change or
turn.
Horn- The horn is used to warn other motorist.
-Left -Right
Tripmeter reset knob
Tripmeter reset knob
Tripmeter reset knob- By turning
the knob counter clockwise you
can reset the tripmeter to zero (0).

16
Before Riding
Before your rst ride on your new motorcycle we strongly
recommended you:
● Read the owner’s manual.
● Understand all safety labels.
● Know how to operate all controls.
Before you ride each time, make sure:
● You are in good physical and mental health.
● You are wearing protective gear (helmet, clothing, eye
protection etc.) If you have a passenger be sure they also have
protective gear on.
● You do not have ANY alcohol or drugs in your system.
Protective Clothing
For your protection we urge you to ALWAYS wear protective
clothing. The proper clothes can protect you from injury. Wear
an approved motorcycle helmet, goggles, a good pair of gloves,
strong boots that cover the ankle, long pants, and a long sleeve
shirt every time you ride.
Helmets and Eye protection-
A DOT approved motorcycle helmet is the most important part
of your protective gear. A DOT approved motorcycle helmet can
help prevent a serious head injury. Choose a helmet that ts
snugly. Motorcycle dealers can help in selecting a good quality
helmet which ts properly.
WARNING
!
Not wearing a helmet greatly increases your chances of
serious head injuries or death in the event of an accident.
If you are riding with a passenger be sure they are also
wearing a helmet and eye protection.

17
Pre-ride Inspection
Before each ride check the condition of your motorcycle to make
sure that it does not have mechanical problems. Your motorcycle
should always be in good riding condition to ensure the safety of
you, your passenger (if any) and others around you.
WARNING
!
Improper maintenance of this motorcycle or failure to correct
any problems can result in serious injury or death.
ALWAYS perform a pre-ride inspection before every ride.
Be sure to check the following items before each ride:
Brakes- Press on the brake pedal and hold in brake lever to ensure
that the brakes are operating correctly.
Throttle- Rotate the throttle handle to ensure it moves smoothly.
Leaks and Loose ends- Check all hoses for leaks and cables that
may be loose.
Lights- Be sure that your Headlight, Brake light, Taillight and Turn
signals are working properly.
Chain- Check the condition. Adjust the slack (if any) and lubricate (if
needed).
Tires- Use an air pressure gauge to check the pressure. If needed
add air. Look for excessive wear or damage.
If you are riding with a passenger or carrying cargo check:
Load Limit- Do not exceed the load limit.
Cargo- Secure all cargo.
Rear suspension- Adjust the suspension according to the weight of
the load you are carrying.
Make certain that you keep up with the Periodic maintenance (see
periodic maintenance section).

18
Loading guidelines and load limits
Your motorcycle has been designed to carry you and one
passenger. When a passenger is riding with you there will be a
difference in the acceleration and braking.
Load Limits
Maximum weight capacity (including rider, passenger, accesso-
ries and cargo): 331 lbs(150kg)
Maximum cargo weight: 25 lbs(10kg)
Loading guidelines
Improper loading of your motorcycle may affect your stability.
With the motorcycle properly loaded always ride at a reduced
speed.
If you have questions about carrying cargo contact Baja
Motorsports for advice.
Check the following when carrying a passenger or cargo:
● Both tires are properly inated.
● Rear suspension may need adjusting.
● Secure all cargo
● Balance cargo weight
● Do not attach large or heavy items to the front of your
motorcycle.
WARNING
!
Improper loading or overloading can be hazardous and may
cause and accident resulting in serious injury or death.
Follow all load limits.

19
Starting and Stopping the Engine
Always follow proper starting procedures.
Starting Procedure
● Insert key into ignition, turn to “ON” position.
● Make sure the transmission is in the “NEUTRAL” position.
● Turn the engine stop switch to “RUN”.
● Turn fuel valve to ”ON”.
If you are restarting a warm engine, follow procedure for High Air
Temperature.
Normal Air Temperature: 10˚-35˚C (50˚-95˚F)
Never start the engine in a closed place as the exhausted gas
from the vehicle contains toxic carbon monoxide.
WARNING
!
Open Closed
Choke lever
1) Open choke lever
2) Start the engine, leaving throttle
closed. Do not open throttle while
choke is open, this will make it difcult
to start.
3) After engine has started, close
choke lever. If idle is not stable, open
the throttle a little.

20
Starting and Stopping the Engine
High Air Temperature: 35˚C (95˚F) or above
DO NOT OPEN CHOKE
1) Slightly open throttle.
2) Start engine.
Low Air Temperature: 10˚C (50˚F) or below
1) Follow Normal Air Temperature procedures 1-2.
2) After RPM’s pick up, open the choke to keep fast idle.
3) Keep warming the engine until it responds to the throttle when
choke is closed.
NOTICE:
Extensive use of the choke can cause damage to the piston and
cylinder wall.
Fast idling for more than 5 minutes at Normal Air Temperature
can cause exhaust pipe discoloration.
Flooded Engine
The engine may be ooded with extra gasoline, if it does not
start after several attempts. Try the following to clear a ooded
engine:
1) Turn the engine stop switch to the “OFF” position.
2) Close the choke lever
3) Open the throttle completely.
4) Push and hold in the start button for 5 seconds.
5) Wait 10 seconds and turn the engine stop switch to the “RUN”
position.
Next, follow the High Air Temperature starting procedures.