Craftsman 917.25024 User manual

Operator's Manual
CRRFT MRH°
GA
26.O HR* 54"
Electric Start
TRACTO
Mower
6 Speed Transaxle
Model No.
917.25024
,EspaSol, p. 36
]
This product has alow emission engine which operates /
differently from previously built engines. Before start the
you 1
engine, read and understand this Operator's Manual.
IMPORTANT: For answers to your questions
Read and follow all Safety about this product, Call:
Rules and Instructions before 1-800-659-5917
Sears Craftsman Help Line
operating this equipment. 5 am- 5 pm, Mon- Sat
Gasoline containing up to 10% ethanol (El0) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (El0) will void the product warranty,
Esta maquina puede utilizar gasolina con un contenido de hasta el 10% de etanol (El0).
El uso de una gasolina que supere el 10% de etanol (El0) anulara la garantia del producto,
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman *Asratedbytheenginemanufacturer
581923149

Warranty .................................................. 2 Maintenance .......................................... 20
Safety Rules ............................................ 3 Service and Adjustments ....................... 25
Product Specifications ............................. 6 Storage .................................................. 30
Assembty/Pre-Operation ......................... 8 Troubleshooting ..................................... 31
Operation ............................................... 13 Sears Service .......................... Back Cover
Maintenance Schedule .......................... 20
Craftsman Riding Equipment Warranty
CRAFTSMAN FULL WARRANTY
FOR TWO YEARS from the date of purchase, all non-expendable parts of this riding equipment are
warranted against any defects in material or workmanship. A defective non-expendable part will
receive free in-home repair or replacement if repair is impossible.
FOR FIVE YEARS from the date of purchase, the frame and front axle of this riding equipment are
warranted against any defects in material or workmanship. A defective frame or front axle will receive
free in-home repair or replacement if repair is impossible.
FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment
is warranted against any defects in material or workmanship (our testing proves that it will not hold a
charge). A defective battery will receive free in-home replacement.
ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped)
FOR AS LONG AS IT IS USED by the original owner after the fifth year from the date of purchase, the
cast iron front axle (if equipped) of this riding equipment is warranted against any defects in material or
workmanship. With proof of purchase, a defective cast front axle will receive free in-home replacement.
WARRANTY SERVICE
For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visit the
web site: www.craftsman.com
in all cases above, if part repair or replacement is impossible, the riding equipment will be replaced
free of charge with the same or an equivalent model.
All of the above warranty coverage is void if this riding equipment is ever used while providing
commercial services or if rented to another person.
This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT
include:
•Expendable parts (except battery) that can wear out from normal use within the warranty period,
including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
•Standard maintenance servicing, oil changes, or tune-ups.
•Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,
stumps, or glass.
•Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or
maintenance.
•Repairs necessary because of operator abuse, including but not limited to damage caused by
towing objects beyond the capability of the riding equipment, impacting objects that bend the
frame, axle assembly or crankshaft, or over-speeding the engine.
•Repairs necessary because of operator negligence, including but not limited to, electrical and
mechanical damage caused by improper storage, failure to use the proper grade and amount
of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding
equipment according to the instructions contained in the operator's manual.
•Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized
(stale). In general, fuel should be used within 30 days of its purchase date.
•Normal deterioration and wear of the exterior finishes, or product label replacement.
This warranty gives you specific legal rights, and you may also have other rights which vary from
state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
2

_,DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
_WARNING: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs, always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.
_,WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
,_WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while
on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor.
_IbWARNING: Engine exhaust, some of
its constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.
_,WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State of
California to cause cancer and birth defects
or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
•Read, understand, and follow all instruc-
tions on the machine and in the manual
before starting.
° Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
•Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
° Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blades.
° Be sure the area is clear of bystanders
before operating. Stop machine ifanyone
enters the area.
•Never carry passengers.
° Do not mow in reverse unless absolutely
necessary. Always took down and behind
before and while backing.
• Never direct discharged materialtoward
anyone. Avoid discharging material
against a wall or obstruction. Material
may ricochet back toward the operator.
Stop the blades when crossing gravel
surfaces.
• Do not operate machine without the en-
tire grass catcher, discharge chute, or
other safety devices in place and working.
•Slow down before turning.
• Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
• Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before cleaning
the machine, removing the grass catcher,
or unclogging the discharge chute.
°Operate machine only in daylight or good
artificial light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unloading
the machine into a trailer or truck.
• Atwayswear eye protection when operat-
ing machine.
• Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related inju-
ries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.
• Followthemanufacturer'srecommenda-
tion for wheel weights or counterweights.
• Keep machine free of grass, leaves or
other debris build-up which can touch hot
exhaust /engine parts and burn. Do not
allow the mower to plow leaves or other
debris which can cause build-up to oc-
cur. Clean any oil or fuel spillage before
operating or storing the machine. Allow
machine to cool before storage.

II.SLOPEOPERATION
Slopesareamajorfactorrelatedtolossof
controlandtip-overaccidents,whichcan
resultinsevereinjuryordeath.Operation
onallslopesrequiresextra caution. If you
cannot back up the slope or ifyou feel uneasy
on it, do not mow it.
* Mow up and down slopes, not across.
* Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.
* Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
* Do not mow on wet grass. Tires may lose
traction.
Always keep the machine in gear when
going down slopes. Donot shiftto neutral
and coast downhill.
* Avoid starting, stopping, or turning on a
slope. Ifthetires Iosetraction, disengage
the blades and proceed slowly straight
down the slope.
* Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.
* Use extra care while operating machine
with grass catchers or other attachments;
they can affect the stability of the ma-
chine. Do no use on steep slopes.
* Do not try to stabilize the machine by
putting your foot on the ground.
* Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
Ill. CHILDREN
_,WARNING: CHILDREN CANBE INJURED
BYTHIS EQUIPMENT.The American Acade-
my of Pediatrics recommends that children
be a minimum of 12 year of age before op-
erating a pedestrian controlled lawn mower
and a minimum of 16 years of age before
operating a riding lawn mower.
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
* Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.
* Be alert and turn machine off if a child
enters the area.
* Before and while backing, look behind
and down for small children.
* Never carrychildren, evenwith the blades
shutoff. They may fatl offand beseriously
injured or interfere with safe machine
operation. Children who have been given
rides inthe past may suddenly appear in
the mowing area for another ride and be
run over or backed over bythe machine.
* Never allow children to operate the ma-
chine.
* Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV. TOWING
* Tow only with a machine that has a hitch
designed for towing. Do not attach towed
equipment except at the hitch point.
* Followthemanufacturer'srecommenda-
tion for weight limits for towed equipment
and towing on slopes.
* Never allow children or others in or on
towed equipment.
* On slopes,theweightofthetowed equip-
ment may cause loss of traction and toss
of control.
* Travel slowly and allow extra distance to
stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam-
age, use extreme care in handling gasoline.
Gasoline is extremely flammable and the
vapors are explosive.
* Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container
where there is an open flame, spark, or
pilot light such as on a water heater or
other appliances.
Never fill containers inside a vehicle or
on a truck or trailer bed with plastic liner.
Always place containers on the ground
away from your vehicle when filling.
4

• Removegas-poweredequipmentfrom
thetruckortrailerandrefuelitonthe
ground.Ifthisisnotpossible,thenrefuel
suchequipmentwithaportablecontainer,
ratherthanfromagasolinedispenser
nozzle.
• Keepthenozzleincontactwiththerim
ofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donot
useanozzlelock-opendevice.
• Iffuetisspilledonclothing,changecloth-
ingimmediately.
• Neveroverfillfueltank.Replacegascap
andtightensecurely.
GENERALSERVICE
• Neveroperatemachineinaclosedarea.
• Keepallnutsandboltstighttobesurethe
equipmentisinsafeworkingcondition.
• Nevertamperwithsafetydevices.Check
theirproperoperationregularly.
• Keepmachinefreeofgrass,leaves,or
otherdebrisbuild-up.Cleanoilorfuel
spillageandremoveanyfuel-soakedde-
bris.Allowmachinetocoolbeforestoring.
• Ifyoustrikeaforeignobject,stopand
inspectthemachine.Repair,ifnecessary,
beforerestarting.
• Nevermakeanyadjustmentsorrepairs
withtheenginerunning.
• Checkgrasscatchercomponentsandthe
dischargechutefrequentlyandreplace
withmanufacturer'srecommendedparts,
whennecessary.
• Mowerbtadesaresharp.Wrapthebtade
orweargloves,anduseextracaution
whenservicingthem.
• Checkbrakeoperationfrequentty.Adjust
andserviceasrequired.
• Maintainorreptacesafetyandinstruction
labels,asnecessary.
• Besuretheareaisclearofbystanders
beforeoperating.Stopmachineifanyone
entersthearea.
• Nevercarrypassengers.
• Donotmowinreverseunlessabsolutely
necessary.Alwaystookdownandbehind
beforeandwhilebacking.
• Nevercarrychildren,evenwiththe
bladesshutoff.Theymayfalloffand
beseriouslyinjuredorinterferewithsafe
machineoperation.Childrenwhohave
beengivenridesinthepastmaysuddenly
appearinthemowingareaforanother
rideandberunoverorbackedoverby
themachine.
• Keepchildrenoutofthemowingarea
andinthewatchfulcareofaresponsible
adultotherthantheoperator.
• Bealertandturnmachineoffifachild
entersthearea.
• Beforeandwhilebacking,lookbehind
anddownforsmallchildren.
• Mowupanddownslopes(15°Max),not
across.
• Choosealowgroundspeedsothatyou
willnothavetostoporshiftwhileonthe
slope.
• Avoidstarting,stopping,orturningona
slope.Ifthetireslosetraction,disengage
thebladesandproceedslowlystraight
downtheslope.
• If machinestopswhilegoinguphill,
disengageblades,shiftintoreverseand
backdownslowly.
• Donotturnonslopesunlessnecessary,
andthen,turnslowlyandgradually
downhill,ifpossible.
• WhenIoadingoruntoadingthismachine,
donotexceedthemaximumrecom-
mendedoperationangleof15°.

PRODUCTSPECIFiCATiONS
Gasoline Capacity 4.0 Gallons/15,14 L
and type: Regular Unleaded
Oil Type: SAE 10W30 (above 32°F/0°C
(API: SG-SL) SAE 5W30 (below 32°F/0°C
Oil Capacity: 64 Oz./1,96 L
Spark Plug: Champion RC12YC
(Gap: .030"/0.76 mm)
Charging System: 15 Amps @ 3600 RPM
Battery: Amp/Hr: 28
Min. CCA: 230
Case size: U1R
Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm
CONGRATULATIONS on your purchase of
a new tractor. It has been designed, engi-
neered and manufactured to give you the best
possible dependability and performance.
Should you experience any problem you can-
not easily remedy, please contact a Sears or
other qualified service center. We have com-
petent, welt-trained representatives and the
proper tools to service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
* Read and observe the safety rules.
* Follow a regular schedule in maintaining,
caring for and using your tractor.
* Follow instructions under"Maintenance"
and "Storage" sections of this manual.
* Wear proper Personal Protective Equip-
ment (PPE) while operating this machine,
including (at a minimum) sturdy footwear,
eye protection, and hearing protection.
Do not mow in shorts and/or open toed
footwear.
* Always tetsomeone know you are outside
mowtng.
_WARNING: This tractor is equipped with
an internal combustion engine and should not
be used on or near any unimproved forest-
covered, brush-covered or grass-covered
land unless the engine's exhaust system is
equipped with a spark arrester meeting ap-
plicable local or state laws (ifany). Ifa spark
arrester is used, it should be maintained
in effective working order by the operator.
Inthe state of California the above is required
by taw (Section 4442 ofthe California Public
Resources Code). Other states may have
similar laws. Federal laws apply on federal
lands. A spark arrester for the muffler is
available through your nearest Sears service
center (See REPAIR PARTS manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart pur-
chase. Your new Craftsman@ product is
designed and manufactured for years of
dependable operation. But like all products,
it may require repair from time to time. That's
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service byour 12,000 professional
repair specialists.
Untimited service and no charge for parts
and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not
covered bythe agreement; also, 10% off
regular price of preventive maintenance
check.
Fast help by phone - phone support
from a Sears representative on products
requiring in-home repair, plus convenient
repair scheduling.
Once you purchase the Agreement, a simple
phone call isall that ittakes for you to sched-
ule service. You can call anytime day or night,
or schedule a service appointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories. That's
the kind of professionalism you can count on
to help prolong the life of your new purchase
for years to come. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information call
1-800=827-6655,
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, inthe
U.S.A. call 1-800-4-MY-HOME@
6

Mower
(2) Rear
(5) 1-3/16 Lift Link
O.D. Washers Assemblies
(1)Sma,
Retainer Springs (1) Front _
__ Lift Link _
Assembly _4_
(5) Large
Retainer Springs
if Equipped
(1) Anti-Sway Bar ©
(1) 3/40.D.
Washers
(1) Small Retainer
Springs
Mower Front Wheel
(1) Shoulder Bolt (1) 1-1/40.D.
Washer
(1) Wheel (1)3/8q6
Locknut
(1) Oil Drain Tube
Keys
(2) Keys
Slope Sheet
(1) Quick Connect

Your new tractor has been assembled at the factory with exception of those parts left
unassembted for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes are listed.
(2) 7/16" wrenches Utility knife
(1) 1/2" wrench Tire pressure gauge
(1) 3/4" wrench Pliers
(1) 3/4" socket w/drive ratchet
(1) 9/16" wrench Flashlight
ADJUST SEAT
1. Sit in seat.
2. Lift up adjustment lever (A)and slide seat
until a comfortable position is reached
which allows you to press clutch/brake
pedal all the way down.
3. Release lever to lock seat in position.
When right or left hand is mentioned in this
manual, itmeanswhen you areinthe operating
position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
* Remove all accessible loose parts and
parts cartons from carton.
* Cut along dotted lines on all four panels
of carton. Remove end panels and lay
side panels flat.
* Remove mower and packing materials.
* Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
TO CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service after
month and year indicated on label (label is
located between terminals) charge battery
for minimum of one hour at 6-10 amps. (See
"BATTERY" in Maintenance section of this
manual for charging instructions).
* Forbatteryand batterycabteinstatlationsee
"REPLACING BATTERY" inthe "Service
and Adjustments" section in this manual.
-.>_ Label
NOTE: You may now roll your tractor off the
skid. Follow the instructions below to remove
the tractor from the skid.
_i_ WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Raise attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral position.
4. Roll tractor forward off skid.
Continue with the instructions that follow.
TO INSTALL MOWER
1. SET PARKING BRAKE LEVER AND
LOWER ATTACHMENT LIFT LEVER
Depress clutch/brake pedal all the way
down and hold.
Pull parking brake lever up and hold,
release pressure from clutch/brake pedal,
then release parking brake lever. Pedal
should remain in brake position. Ensure
parking brake wilt hold tractor secure.
Brake Lever
8

AI_CAUTION: Lift lever is spring loaded.
Have a tight grip on lift lever, lower it slowly
and engage in lowest position. Lift lever is
located on left side of fender.
Lift
Lever
2. ASSEMBLE FRONT GAUGE WHEEL
(W) TO FRONT OF MOWER
3. TURN STEERING WHEEL LEFT AND
POSITION MOWER
Turn steering wheel to the left as far as it
wilt go and position mower on right side of
tractor with deflector shield (Q)tothe right.
Front
..... Transaxle
Q. Deflector Shield
H. Front Mower Bracket
W. Front GaugeWheel
X. Shoulder Bolt
Y. 1-1/40.D. Washer
Z. 3/8-16 Locknut
4. SLIDE MOWER UNDER TRACTOR
Bring belt forward and check belt for
proper routing in all mower pulley grooves.
NOTE: Be sure mower side suspension
arms (A) are pointing forward before sliding
mower under tractor.
Slide mower under tractor until it is
centered under tractor.
A. Mower Side Suspension Arms
B. Retainer Spring
C. Rear Lift Link(S)
D. Right Side Rear Mower Bracket
E. Front Lift Link Assembly
R Front Suspension Bracket
H. Front Mower Bracket
I. Left Side Rear Mower Bracket
K. Belt Tension Rod
L. Locking Bracket
M. Engine Clutch Pulley
Q. Deflector Shield
S. Anti-Sway Bar
W. Front Gauge Wheel

A. MowerSideSuspensionArms
Q.DeflectorShield
5. INSTALL ANTI-SWAY BAR (S)
(IF EQUIPPED)
ANTI-SWAY BAR (S)
_ Towards Towards
Transaxle Mower Deck
90 ° End Integrated Washer End
• From right side of mower, first insert
90° end of anti-sway bar (S) into hole in
transaxle bracket (T), located near left
rear tire in front of transaxle.
NOTE: Flashlight may be helpful.
Anti-Sway
Bar (S) ...................
Location, "_...............'"
Transaxle Bracket (T)
Located Between Rear Tires
NOTE: Depending on model, bracket (T) may
be different than shown but hole for anti-sway
bar will be in same position/location.
• Pivot the integrated washer end of anti-
sway bar (S)towards mower deck bracket
on right side of mower. Insert integrated
washer end of bar into hole in rear mower
bracket (D). Move mower as needed to
insert integrated washer end of bar into
rear mower bracket (D).
• Secure with small washer and small
retainer spring as shown.
J
D. Right Side Rear Mower Bracket
S. Anti-Sway Bar
T. Transaxle Bracket
6. ATTACH MOWER SIDE SUSPENSION
ARMS (A) TO CHASSIS
• Position front hote in side suspension arm
(A) over pin on outside of tractor chassis
and secure with large washer and large
retainer spring (B).
• Repeat on opposite side of tractor.
A,
B.
D.
J
J
Mower Side SuspensionArms
Retainer Spring
RightSide Rear Mower Bracket
7. ATTACH REAR LIFT LINKS (C)
• Insert rod end of rear lift link (C) into hole
(U) in tractor lift shaft suspension arm
and pivot link down to mower.
• Lift rear corner ofmower and position slot
in link assembly over pin on rear mower
bracket (D) and secure with large washer
and large retainer spring.
• Repeat on opposite side of tractor.
10

C. Rear Lift Link(s)
D. Right Side Rear Mower Bracket
'U. Hole
8 ATTACH FRONT LINK (E)
• Turn steering wheel to position wheels
straight forward.
• From front of tractor, insert rod end of
front link (E) through front hole in tractor
front suspension bracket (F).
• Moveto left side ofmower and and insert
large retainer spring (G) through hole in
front link (E) behind front suspension
bracket (F).
• Insert other end of link (E) into hole in
front mower bracket (H) and secure with
washer and small retainer spring (J).
NOTE: Requires deck lifting.
........................... ¢
FrontLink /
-. Front Lift Link Assembly
E Front Suspension Bracket
G. Large Retainer Spring
H. Front Mower Bracket
J. Small Retainer Spring
M. Engine Clutch Pulley
9 INSTALL BELT ON ENGINE CLUTCH
PULLEY (M)
• Disengage belt tension rod (K) from
locking bracket (L).
• Install belt onto engine clutch pulley (M).
M.Engine
Clutch Pulley
IM PORTANT: Check belt for proper routing
in all mower pulley grooves and under
mandrel covers.
• Engage belt tension rod (K) on locking
bracket (L).
_CAUTION" Belt tension rod is spring
loaded. Have a tight grip on rod and engage
slowly.
• Raise attachment lift lever to highest
position.
• If necessary, adjust gauge wheels
before operating mower as shown in the
Operation section of this manual.
MOWER DRIVE BELT iNSTALLATiON
Follow procedure described in "TO
REPLACE MOWER BLADE DRIVE BELT"
in the "Service and Adjustments" section of
this manual.
11

CHECK TIRE PRESSURE
The tires on your tractor were over-inflated
at the factory for shipping purposes. Correct
tire pressure is important for best cutting
performance.
Reducetire pressureto PSI shown ontires.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO LEVEL
MOWER" in the Service and Adjustments
section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replacing
motion and mower blade drive belts in the
Service and Adjustments section ofthis man-
ual. Verifythat the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,
checkto see that the brake is operating prop-
erly. See "TO CHECK BRAKE" inthe Service
and Adjustments section of this manual.
t#fCHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
_" All assembly instructions have been
completed.
_" No remaining loose parts in carton.
J'Battery is properly prepared and
charged.
J" Seat is adjusted comfortably and tight-
ened securely.
J" All tires are properly inflated. (For ship-
ping purposes, the tires were overinftated
at the factory).
J" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
J" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
J" Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay ex-
tra attention to the following important items:
J" Engine oil is at proper level.
J" Fuel tank isfilled with fresh, clean, regular
unleaded gasoline.
J" Become familiar with all controls, their
location and function. Operate them
before you start the engine.
J" Be sure brake system isin safe operating
condition.
J" Be sure Operator Presence System and
Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections in this manual).
12

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H
REVERSE NEUTRAL HIGH
I.I41
ENGINE OFF REVERSE ENGINE ON
OPERATION
SYSTEM(ROS)
LIGHTS ON FUEL BATTERY
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
LIXl
LOW CHOKE FAST SLOW
0 (@)
ENGINE START PARKING BRAKE MOWER HEIGHT
iGNITION SWITCH
MOWER LIFT
REVERSE FORWARD CRUISE CONTROL
DANGER, KEEP HANDS
AND FEET AWAY
CLUTCH/BRAKE
PEDAL
®@@@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
13

KNOW YOUR TRACTOR
READ THiS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRAC-
TOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Our tractors conform to the applicable safety standards of the American National Stan-
dards Institute.
(A) ATTACHMENT LIFT LEVER - Used to
raise and lower the mower or other attach-
ments mounted to your tractor.
(B) CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
(C) PARKING BRAKE - Locks clutch/brake
pedal into the brake position.
(B) THROTTLE CONTROL- Used to control
engine speed.
(E) ATTACHMENT CLUTCH SWITCH -
Used to engage the mower blades, or other
attachments mounted to your tractor.
(F) iGNITiON SWITCH - Used for starting
and stopping the engine.
(G) REVERSE OPERATION SYSTEM
(ROS) "ON" POSITION - Allows operation
ofmower or other powered attachment while
in reverse.
(H) LIGHT SWITCH - Turns the headlights
on and off.
(J) GEARSHIFT LEVER - Selects the speed
and direction of the tractor.
(N) CHOKE CONTROL- Used when starting
a cold engine.
(P) SERVICE REMINDER /HOUR METER
- Indicates when service is required for the
engine and mower.
14

Theoperationofanytractorcanresultinforeignobjectsthrownintothe
eyes,whichcanresultinsevereeyedamage.Alwayswearsafetyglasses
oreyeshieldswhileoperatingyourtractororperforminganyadjustments
orrepairs.Werecommendstandardsafetyglassesorawidevisionsafety
maskwornoverspectacles.
HOWTOUSEYOURTRACTOR
TOSET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt bythe operator to leave
the seat without first setting the parking brake
will shut off the engine.
1. Depress clutch/brake pedal (B) all the
way down and hold.
2. Pull parking brake lever (C) up and hold,
release pressure from brake pedal (B),
then release parking brake lever. Pedal
should remain in brake position. Make
sure parking brake will hold tractor secure.
STOPPING
MOWER BLADES -
To stop mower blades, move attachment
clutch clutch lever to "DISENGAGED"
position (1"_).
NOTE: Failureto movethrottle controt between
half and full speed (fast) position, before
stopping, may cause engine to "backfire".
*Turn ignition key (F) to "STOP" position
and remove key. Always remove keywhen
leaving tractor to prevent unauthorized use.
.Never use choke (N) to stop engine.
iMPORTANT: Leaving the ignition switch in
any position other than "STOP" will cause
the battery to discharge and go dead.
NOTE: Under certain conditions when tractor
is standing idle with the engine running, hot
engine exhaust gases may cause "brown-
ing" of grass. To eliminate this possibility,
always stop engine when stopping tractor
on grass areas.
_ICAUTION: Always stop tractor com-
pletely, as described above, and set parking
brake before leaving the operator's position.
TO USE THROTTLE CONTROL (D)
Always operate engine at full speed (fast).
.Operating engine at less than full speed
(fast) reduces engine's operating effi-
ciency.
.Full speed (fast) offers the best mower
performance.
(1_1) Attachment (r_)Attachment
Clutch Switch Clutch Switch
"Engaged .... Disengaged"
GROUND DRIVE -
Tostop ground drive, depress clutch/brake
pedal all the way down.
Move gear shift lever (J) to neutral
position.
ENGINE -
Move throttle control (D) between half and
full speed (fast) position.
TO USE CHOKE CONTROL (N)
Use choke control whenever you are starting
a cold engine. Do not use to start a warm
engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
15

TOMOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever (J).
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
position.
2. Move gearshift lever to desired position.
3. Slowly release clutch/brake pedal to start
movement.
IMPORTANT: Bringtractor toa complete stop
before shifting orchanging gears. Failure to do
so wilt shorten the useful life of your transaxte.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever (A)
determines the cutting height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when
they are slightly off the ground when mower
is at the desired cutting height in operating
position. Gauge wheels then keep the deck
in proper position to help prevent scalping
in most terrain conditions.
NOTE: Adjust gauge wheels with tractor on
a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut posi-
tion, gauge wheels should be assembled
so they are slightly off the ground. Install
gauge wheel in appropriate hole. Tighten
securely.
3. Repeat for all, installing gauge wheel in
same adjustment hole.
Put attachment lift lever in desired cutting
height slot.
Slide pointer tab (T) to desired cutting
height as a reminder for next time you
mow.
The cutting height range is approximately
1to 4". The heights are measured from the
ground to the blade tip with the engine not
running. These heights are approximate
and may vary depending upon soil condi-
tions, height of grass and types of grass
being mowed.
The average lawn should be cut to ap-
proximately 2-1/2" during the cool sea-
son and to over 3" during hot months.
For healthier and better looking lawns,
mow often and after moderate growth.
For best cutting performance, grass over
6" in height should be mowed twice. Make
the first cut relatively high; the second to
desired height.
16
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt bythe
operator to leave the seat with the engine
running and the attachment clutch engaged
will shut off the engine. You must remain
fully and centrally positioned in the seat to
prevent the engine from hesitating or cutting
offwhen operating your equipment on rough,
rolling terrain or hills.
1. Select desired height of cut with attach-
ment lift lever.
2. Start mower blades by engaging attach-
ment clutch control.
TO STOP MOWER BLADES
Disengage attachment clutch control.
_IbCAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector shield
(S) in place.

REVERSEOPERATIONSYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direction
with the attachment clutch engaged will shut
off the engine unless ignition key is placed
in the ROS "ON" position.
,_WARNING: Backing up with the at-
tachment clutch engaged while mowing is
strongly discouraged. Turning the ROS "ON",
to allow reverse operation with the attach-
ment clutch engaged, should only be done
when the operator decides it is necessary to
reposition the machine with the attachment
engaged. Do not mow in reverse unless
absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM -
Only use if you are certain no children or other
bystanders will enter the mowing area.
1. Depress clutch/brake pedal all the way
down and hold.
2. With engine running, turn ignition key
counterclockwise to ROS "ON" position.
3. Look down and behind before backing.
4. Move gear shift lever to reverse position
and slowly release clutch/brake pedal to
start movement.
5. When use ofthe ROS is nolonger needed,
turn the ignition key clockwise to engine
"ON" position.
ROS "ON" Position Engine "ON" Position
(No1mal Operating)
TO OPERATE ON HILLS
_I,WARNING: Do not drive up or down hills
with slopes greater than 15° and do not drive
across any slope. Use the slope guide atthe
back of this manual.
• Choose the slowest speed before starting
up or down hills.
• Avoid stopping or changing speed on hills.
• If stopping is absolutely necessary, push
clutch/brake pedal quicktyto brake position
and engage parking brake.
• Move gearshift lever to 1st gear. Be sure
you have allowed room for tractor to roll
slightly as you restart movement.
• To restart movement, slowly release park-
ing brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift lever to its highest
position.
• When pushing or towing your tractor, be
sure gearshift lever is in neutral position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when
transporting your tractor onatruck or atrailer,
be sure hood is closed and secured to tractor.
Use an appropriate means of tying hood to
tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, isdangerous. Tires
can lose traction with the ground and cause
you to lose control of your tractor.
SERVICE REMINDER/HOUR METER
Service reminder shows the total number of
hours the engine has run and indicates when
the engine or mower needs servicing. After
every 50 hours of operation the oil can icon
will stay on for 2 hours or until a manual reset
occurs. To reset the display manually turn
the ignition switch to the on position, then
the off position five times (1 second on, 1
second off). To service engine and mower,
see the Maintenance section of this manual.
Note: Service reminder runs when the
ignition key is in any position but "STOP".
For accurate reading, be sure key remains
in the "STOP" position when engine is not
running.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped,
from the factory, already filled with summer
weight oil.
1. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/dipstick;
wipe oil off. Reinsert the dipstick into the
tube and rest oil fill cap on the tube. Do
notthread the cap onto the tube. Remove
and read oil level. If necessary, add oil
until "FULL' mark on dipstick is reached.
Do not overfill.
• For cold weather operation you should
change oil for easier starting (See the oil
viscosity chart in the Maintenance section
of this manual).
• To change engine oil, seethe Maintenance
section in this manual.
17

ADDGASOLINE
* Fillfueltanktobottomoffillerneck.Do
notoverfill.Usefresh,clean,regular
unleadedgasolinewitha minimumof
87octane.(Useof leadedgasolinewill
increasecarbonandleadoxidedeposits
andreducevalvelife).Donotmixoilwith
gasoline.Purchasefuelinquantitiesthat
canbeusedwithin30daystoassurefuel
freshness.
AOAUTION:Wipeoffanyspilledoilorfuel.
Donotstore,spillorusegasolinenearan
openflame.
IMPORTANT:Whenoperatingin tem-
peraturesbelow32°F(0°C),usefresh,clean
wintergradegasolinetohelpensuregood
coldweatherstarting.
CAUTION:Alcoholblendedfuels(called
gasoholorusingethanolormethanol)can
attractmoisturewhichleadstoseparation
andformationofacidsduringstorage.Acidic
gascandamagethefuelsystemofanengine
whileinstorage.Toavoidengineproblems,
thefuelsystemshouldbeemptiedbefore
storageof30daysorlonger.Drainthegas
tank,starttheengineandletitrununtilthe
fuellinesandcarburetorareempty.Usefresh
fuelnextseason.SeeStorageInstructions
foradditionalinformation.Neveruseengine
orcarburetorcleanerproductsinthefueltank
orpermanentdamagemayoccur.
RESERVEFUELVALVEOPERATION
1.Raiseseattoaccessreservefuelvalve.
2.Innormaloperation,valveshouldbeset
toprimary(asshowninview)
3.Iftractorrunsoutoffuel,rotatevalve
handletoreserve.
4.Drivetractortoberefueled.
5.Afterrefueling,returnvalvetoprimary
position.
Reserve
Fuel Valve
Primary
TO START ENGINE
When starting the engine for the first time or
if the engine has run out of fuel, it will take
extra cranking time to move fuel from the
tank to the engine.
1. Siton seatin operating position, depress
clutch/brake pedal and set parking brake.
2. Place gearshift lever in neutral position.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to fast position
5. Putlchoke controtoutfor a cotd engine start
attempt. For awarm engine start attempt
the choke control may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not run
starter continuously for more than fifteen
seconds per minute. If the engine does
not start after several attempts, push
choke control in, wait a few minutes and
try again. Ifengine still does not start, putt
the choke control out and retry.
WARM WEATHER STARTING (50°F/10°C
and above)
7. When engine starts, slowly push choke
control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pullthe choke control out slightly
for a few seconds and then continue to
push the control in slowly.
* The attachments and ground drive can
now be used. Ifthe engine does not accept
the load, restart the engine and allow it to
warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50°F/10°C
and below)
7. When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control insmall steps allowing the engine
to accept small changes in speed and
load, until the choke control is fully in.
If the engine starts to run roughly, pull
the choke control out slightly for a few
seconds and then continue to push the
control in slowly. This may require an
engine warm-up period from several
seconds to several minutes, depending
on the temperature.
* The attachments can be used during the
engine warm-up period and may require
the choke control be pulled out slightly.
18

NOTE: Ifat a high altitude (above 3000 feet)
or in cold temperatures (below 32°F/0°C)
the carburetor fuel mixture may need to be
adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service
and Adjustments section of this manual.
MOWING TiPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mowershould be properly leveled for best
mowing performance. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has already been cut.
Have the cut area to the right ofthe tractor.
This will result in a more even distribution
of clippings and more uniform cutting.
• When mowing large areas, start byturning
to the right so that clippings will discharge
away from shrubs, fences, driveways,
etc. After one or two rounds, mow in the
opposite direction making left hand turns
until finished.
-- <
• If grass is extremely tall, it should be
mowed twice to reduce load and possible
fire hazard from dried clippings. Make
first cut relatively high; the second to the
desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir-
able clumps. Allow grass to dry before
mowing.
•Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough speed to give the
mower cutting performance as well as the
quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain and
give best performance of the attachment
being used.
19

MAINTENANCE BEFOREEVERY EVERY
EACH 825
SCHEDULE USE HOURSHOURS
wCheck Brake Operation _
Check Tire Pressure
T Check Operator Presence & ROS Systems
A Check for Loose Fasteners
C Check/Replace Mower Blades _#'3
TLubrication Chart
0 Check Battery Level !_4
RClean Battery and Terminals
Clean Debris Off Steering Plate _s
Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
Check Enqine Oil Level _
Change Engine Oil (with oil filter)
Change Engine Oil (without oil tilter) _1,2
E Clean Air Filter _2
GClean Air Screen 1_2
Inspect Muffler/Spark Arrester
NReplace Oil Filter (If equipped)
EClean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
__ R_lace Fuel Filter
EVERY EVERY EVERY BEFORE
SO 100 SEASON STORAGE
HOURS HOURS
v'
_i ,2
v'
v'
_2
V' v"
v'
v'
v'
1 Changemofeoftenwheno#eratingunderaheawloado[inhighambienttemperatures 3 Re_]Faoeb]adesmo[eoftenwhenmowinginsandysoil B SeeC_eaningJnMaintenanceSection
2 Se,v_cemo,eoft_wh_no_rat_g_ndJrlyo, du_ycondJt_ons 4 No_requ_red_f_qu_p_edw_thma_ntenance_,eebatt_rv
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made pe-
riodically to properly maintain your tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
• At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter assure
proper air-fuel mixture and help your en-
gine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
_Steering Pivot Bolts
(_ Spindle ----q_r---(_ Spindle
Z erk _ -----_-__W._ Zerk
(_Front
, , ,J L_-_ "_..._. I_[_j--'(i)FrontWheel
vvneel /-_ _: _ Bearing Zerk
Zerk /l..R" ,_., tI _ ."--..___
/_ _ _..,L "_Q2)Eng ine
(_)Steering \ J---t _ 2_._
Sector r-- ' f-[_L_,_ _ Mandrel
Gear {t=- - - :::_'_ w i Zerks
Teeth I [ -_
LJ__ _'(_) Pivots
(_General Purpose Grease
@Refer to Maintenance "ENGINE" Section.
IMPORTANT: Do not oil or grease the pivot
points which have special nylon bearings.
Viscous lubricants will attract dust and dirt
that will shorten the life ofthe self-lubricating
bearings. Ifyou feet they must be lubricated,
use only a dry, powdered graphite type lu-
bricant sparingly.
20