Craftsman 917.255460 User manual

NUMBER 917.255460MAN + OWNER'S MANUAL
Convertible
+Assembly
°Operation
"Customer
Responsibilities
-Service
"Adjustments
°Repair Parts
Caution:
Read and Follow
all Safety Rules
and Instructions
Before Operating
This Equipment
liU ................ I'1111'"11'11 IIII/I IIII ' I II III " ""''"'''"'"
[] IllUlII IIIII'L I

CONGRATULATIONS on your purchase of a Sears
tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance°
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service
CentedDepartmento We have competent, well-trained
technicians and the proper tools to service or repair this
unit.
Please read and retain this manual The instructions will
enable you to assemble and maintain your unit properly°
Always observe the "SAFETY RULES ..
MODEL
NUMBER 917255460
SERIAL
NUMBER
DATE OFPURCHASE
THE MODELAND SERIAL NUMBERSWlLLBE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP INA SAFE PLACE
FOR FUTURE REFERENCE°
MAINTENANCE AGREEMENT
ASears maintenance agreement isavailable on this prod-
ucto Contact your nearest Sears store for details,
CUSTOMER RESPONSIBILITIES
Q
O
PRODUCT SPECIFICATIONS
HORSEPOWER: 14
GASOLINECAPACITY: 5 QUARTS
UNLEADEDREGULAR
OIL (4,0Pintsw/o Filter) SAE 30 (above32°F)
(4_5Pintsw/Filter) SAE 5W-30 (below32°F)
SPARKPLUG(GAP,.030IN..): CHAMPIONRY12YC
VALVECLEARANCE: INTAKE..0015- 0030 IN,
EXHAUST,0020- ,.0035IN
GROUNDSPEED: FORWARD: 0-5.5MPH
REVERSE: 0-2..2MPH
TIRE PRESSURE: FRONT:14 PSI
REAR:12 PSI
CHARGINGSYSTEM: 3 AMPSBATTERY
5 AMPSHEADLIGHTS
BLADEBOLTTORQUE: 30-35 FT, LBS_
Read and observe the safety rules°
Fotlowa regularschedule in maintaining, caring forand
using your unit,.
Follow the instructions under "Customer Responsibili T
ties" and "Storage" sections of this owner's manual.
WARNING: This unit isequipped with an internal combus-
tion engine and should not be used on or near any unim;
proved forest-covered; brush-covered or grass-coverea
land unless the engine sexhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any), If a spark arrester is used, it should be maintained in
effective working order by the operator°
in the state of California the above is required by law
(_Section4442 of the California Public Resources Code)°
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center
(See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
Fortwo(2) yearsfrom thedate of purchase,ifthisridingequipmentis maintained,lubricatedand tunedup accordingto the
instructionsin theowner'smanual,Searswillrepairor replace,free ofcharge,anypartsfound to be defectivein materialor
workmanship,.
ThisWarrantydoesnotcover:
,Expendableitemswhichbecomewornduringnormaluse,suchasblades,spark pk,_gs,aircleanersandbelts_
,Tirereplacementor repaircausedbypuncturesfromoutsideobjects,such asnails,thorns,stumps,orglass_
,, Repairsnecessarybecauseofoperatorabuse,negligence,improperstorageoraccidentorthefailuretomaintainthe
equipmentaccordingtotheInstructionscontainedintheowner'smanual,,
• Ridingequipmentusedfor commemiatorrentalpurposes,
LIMITED 90 DAY WARRANTY ON BATTERY
For90 daysfrom dateofpurchase,ifanybatteryincludedwiththisridingequipmentprovesdefectivetnmaterialorworkmanship
andourtestingdeterminesthebatterywillnotholda charge,Searswill replacethebatteryat nocharge..
WARRANTYSERVICE IS AVAILABLEBY RETURNINGTHE RIDING EQUIPMENTTO THE NEAREST SEARS SERVICE
CENTER/DEPARTMENTiNTHE UNITEDSTATES..
ThisWarrantygivesyouspecificlegalrights,andyou mayalso haveotherrightswhich mayvaryfrom stale tostate,.
SEARS, ROEBLICK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
i i!uiul_ i llllllll ..................... 3

TABLE OF
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-18
WARRANTY ................................................................... 3
TABLE OF CONTENTS ................................................. 4
INDEX ............................................................................ 4
TRACTOR ACCESSORIES ........................................... 5
ASSEMBLY .............................................................. 7-10
iNDEX A
Accessories .......................................................5
Adjustments:
Brake .........................................................21
Carburetor ...........................................25
Motion Control Lever ...............................22
Mower
Front-To+Back ....................................20
Side-To+Side ...............................20
Throttle Control Cable ...................25
Air Filter, Engine ............................................18
Air Screen, Engine ..........................................18
Assembly ..........................................................7-10
B
Battery:
Charging ...............................................8
Cleaning ................................................16
Installation .......................................................10
Levels...................................................8,16
Preparation .......................................................8
Starling with Weak Battery ...........23
Storage ................................................26
Terminals ............................................16
Belt: Motion Drive
Removal/Replacement ................22
Mower Blade Drive
Removal/Replacement ..................21
Blade:
Sharpening ........................................16
Replacement ......................................t6
Brake Adjustment ......................................2t
C
Carburetor Adjustment ................................25
Controls, Tractor....................................11
Customer Responsibilities .............. 15+18
Engine:
Air Filter. ......................................18
Air Filter Foam Pre-Cleaner .....18
Air Screen, Engine .........................18
Battery .....................................................t6
Cooling Fins, Engine ...................18
Engine Oil .......................................t7
Fuel Filter .....................................18
Spark Plugs ................................18
Tractor:
Blade ......................................................16
LubricationChart ..............................t5
Maintenance Schedule ..............15
Tire Care ................................8,16,23
Cutting Height, Mower .............................t2
D
Decals, Wheels & Tires ..............................41
CONTENTS
OPERATION ........................................................... 11-14
MAINTENANCE SCHEDULE ...................................... 15
SERVICE AND ADJUSTMENTS ............................ 19-25
STORAGE .................................................................... 26
TROUBLESHOOTING ............................................ 27-28
REPAIR PARTS -TRACTOR ................................. 30+48
REPAIR PARTS - ENGINE ..................................... 49-54
REPAIR PARTS - TRANSAXLE ................. ._.........46-48
PARTS ORDERING/SERVICE ................... BACK PAGE
E
Efectrieal:
Interlocksand Relays ............................24
Schematic ......................................................29
Wiring Diagram ........................................30
Engine:
Air Filter .................................................18
Air Filter Foam Pro+Cleaner ..............18
Air Screen ........................................t8
Cooling Fins, Engine ......................18
Ott Change .................................................17
Oil Level .............................................13,17
Oil Type .....................................................17
Preparation ........................................ 13
Repair Parts ............................... 49-54
Starting ................................................14
Storage ..................................................26
F
Filter:
Air Filter ................................................18
Air FilterFoam Pro-Cleaner ........ t8
Fuel .......................................................................18
Fuel:Type .............................................................13
Storage ..................................................... 26
Fuse .................................................................................24
H
Hood Removal/lnstaflat+on.....................24
L
LevelingMower Deck .......................................20
Lubrication:
Chart .....................................................15
M
Maintenance Schedule .................................. 15
Motion Control Lever Adjustment ....... 22
Mower:+
Adjustment, Front+to-Back................20
Adjustment, Side+to+Side ................20
Blade Sharpening ..................................16
Blade Replacement ...........................t6
Cutting Height .......................................12
Installation .............................................17
Operation .......................................... 13
Removal ....................................................i9
.Mowing Tips .......................................................14
Muffler ............................................................................18
Spark Arrestor .....................................3,38
O
Oil: Cold Weather Conditions ............13, t 7
Engine .....................................................................17
Storage ...................................................................26
Transaxle ..............................................17
Operation ............................................ 11-14
Operating Mower ...........................................13
Options:
Accessories .................................................5
Spark Arrester. ....................................3,38
P
Parking Brake ........................................11+12
Parts Bag ...............................................................6
Parts, Replacement/Repalr ..............30-38
Product Specifications......................................3
R
Repair Parts ....................................... 30+38
S
Safety Rules ...................................................2
Seat ........................................................ 8
Service and Adjustments ................ 19-25
Carburetor. ..........................................25
Fuse ..............................................................24
Hood Removal/Installation ................24
Motion Control Lever ..........................22
Motion Ddve Belt
Removal/Replacement ...................22
Mower Blade Drive Belt
Removal/Replacement .................21
Mower Adjustment
Front- to+Back .......................... 20
Side+to-Side ................................ 20
Mower Removal ................................19
Tire Care .................................. 8,16,23
S}ope Guide Sheet .................................. 55
Spark Arrester ...................................................... 3,38
Spark Plugs .......................................................18
Specifications ........................................... 3
Starting the Engine ........................... 13-14
Steering Wheel .........................................7,23
Stopping the Tractor ..................................t2
Storage ...........................................................24
T
Throttle Control Cable
Adjustment ...................................... 25
_mS ..................................................................... 8,16,23
Trouble ShootingChart .................. 27-28
Transaxle:
Repair Parts......................................46-48
Pump ......................................................17
W
War+anty ................................................................... 3
Wiring Diagram ..................................................30
Wiring Schematic .........................................29
4

I,IIIL II III IIIll II I ...............................................................................................
ACC ES AND ATTACH
These accessories and attachments were available when the unit was purchased. They are also available at most Sears retail outlets,
catalog and service centers.. Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE
SPARK PLUG MUFFLER AIR FILTER GASCAN ENGINEOIL STABILIZER
MAINTENANCE
BLADES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fityour vehicle.. Many ofthese are listed belowwith brief explanations of how they can
helpyou° This list was currentatthetime ofpublication;however,itmaychange infuture years _moreattachments may be added, changes
may be made in these attachments, or some may no longerbe available or fit your model Contact your nearest Sears store for the
accessories and attachments that are available for your unit.
Most of these attachments do not require additionalhitches or conversionkits (thosethat do are indicated) and are designed for easy
attaching and detaching°
PERMANEX BAGGER lets you collect grass clippings and
leaves for a healthier, nearer looking lawn._ Two Permanex
containers hold 30-gallon plastic bags°
LAWN SWEEPERS let you collect grass clippingsand leaves
LAWN VACS forpowerfulcollectionofheavygrass clippingsand
leaves° Wand attachment to pick up debris in hard-to-reach
places.
CARTS make hauling easy. Variety ofsizes avaiIable
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tightdrum holdsupto390 Ibs..ofweighL Rounded
edges prevent harm to turf° Adjustable scraper automatically
cleans drum°
SPREADER/SEEDERS make seeding, fertilizing, and weed
killing easy. Broadcast spreaders are also useful for granular
de-icers and sand.
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots° 36-inch swath_ 24
hardened steel coringtips° 150 lb,.capacity wetghttray°
AERATOR promotes deep root growthfor ahealthy lawn. Ta-
pered 25-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in,
Steel weight tray for increased penetration_
MULCH RAKE/DETHATCHER loosenssoiland flips thatchand
matted leaves tolawnsurface foreasy pickup,.Twentyspring tine
teeth, Usefulto prepare bareareasforseedlng. Available for front
or rear mounting.
SPRAYERS use 12-volt DC electric motor that connects to the
tractor batten./ or other 12-volt source, Includes booms for
automatic spraying when pulling,and hand held wand for spot
spraying. Wand has adjustable spray pattern° For applying
herbicides, insecticides,fungFcides,and liquidfertilizers°
SNOW BLADE for snow removal only_ 14-inch high, 42-inch
wideblade clears 38-inch path when angled left or right. Raises,
lowers with side lever., Adjustable skids; replaceable, reversibte
scraper bar.. (Use withtire chains,wheel weights,orrear drawbar
weight.)
SNOV'urI"HROWERhas40-inch swath. Drum-type augerhandles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangemenL Discharge chute adjustsfrom tractor seat. 6*inch
diameter spout discharges snow 10 to50 feet° Liftcontrolledat
tractor seat. (Use with chains, wheel weights, or rear drawbar
weighL)
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction..
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.. Inpairs. (30 Ibsoeach..)
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl and windshields for use as sun protector
in summer. (Catalog only.)
Optional accessories for tractor cab: tinted/tempered solid
safety glass windshield with hand operated wiper; 12wolt amber
caution light for mounting on cab top.. (Catalog only.)
TRACTOR COVER protects tractor from weather. Made of
Evolution 3 fabric (water-repellent, extremely breathable, light
weight, soft, non-abrasive, pliable in all temperatures, durable,
stain/tear/puncture resistant, will not shrink or stretch..) (Catalog
only_)
TILLER has 5 hpengine and 36-inch swath to prepare seed beds,
cultivate, and compost garden residue, Tiller has itsown built-in
lift and depth control system and does NOT requireasleeve hitch..
Fits any lawn, yard, or garden tractor.. Simply hook up to the
tractor drawbar and go!
5

.................. iiiiilulll
Parts Bag contents shown full size
(1) Locknut 3/8-24
(1) Large Flat Washer
........... ii
(1) Shoulder Bolt 5/16-18
(1) Knob
(1) Washer' 17/32 x 1-3/16 x 12 Gauge
(2) Screws #10 x 5/8 @ (2) Lock Washers #10
(2) Weld Nuts #10
(2) Washers 3/16 x 3/4 x16 Gauge........
(2) Hex Bolts 1N-20 x 3/4
Q
(2) Washers 9/32 x 5/8 x 16 Ga.(2) Lock Washers 1/4
(2) Hex Nuts 1/4-20
Parts packed separately in carton
.... ...,,,,,,. i IlLii
Seat
Mulcher
Plate
Steering
Sleeve
O
Battery acid
Steering
Wheel
Owner's Manual
Battery
t
Parts Bag
Parts bag contents not shown full size
©
121Locknuts
(2) Shoulder 3/8,,16
Bolts
Steering Wheel
Adapter _teering
Wheel
Insert
(2) Gauge
<:_ Wheels
(2) Keys
Assemblys
15,°.Slope Sheet Battery caps
and Instructtons
6

BLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes,
To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier° Standard
wrench sizes are listed.
(1) 9/16" wrench (2) 7/16" wrench
Phillips Screwdriver (1) 3/4" socket w/drive
Utility knife ratchet
Tire pressure gauge (1) 1/2" wrench
When right and left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE UNIT FROM CARTON
UNPACK CARTON
*Remove all accessible loose parts and parts cartons
from carton (See page 6),
,Cut along lines on carton, from top to bottom, all four
corners of cartonand lay panels flato
,Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING UNIT OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
°Positionsteering sleeve over steering shaft.
• Slide steeringwheel adapter ontosteering shaft
• Positionfrontwheels ofthetractorsotheyare pointing
straightforward
• Position steering wheel so crossbars are horizontal
(left to right) and slide on!o adapter
•Secure steering wheel to steering shaftwith largefiat
washer and 3/8-24 hex locknutand tighten securely
•Snap insertintocenter of steering wheel
• Remove protectiveplasticfrom tractor hood and grill
IMPORTANT; CHECK FOR AND REMOVE ANY
STAPLES INSKIDTHAT MAYPUNCTURETIRES WHERE
UNIT IS TO ROLL OFF SKID
INSERT
3/8- 24 HE)( LOCKNUT
LARGE FLAT WASHER
STEERING WHEEL
STEERING
WHEEL
ADAPTER
STEERING
SLEEVE
STEERING
SHAFT
FIG. I
TO ROLL UNIT OFF SKID (See Fig. 8)
• Raise attachment liftlever toits highestposition,
• Release parking brake by depressing clutch/brake
pedal.
•Place freewheel control in freewheeling position to
disengage transmission.
• Roll unit backwards off skid.
• Remove banding holding discharge guard up against
tractor.
7

LY
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Fig. 2)
H i, ii........................... illllllll i i
CAUTION: Wear eye and face shield.
Wash hands or clothing immediately if
accidentally in contact with batteryacid.
Do not smoke. Fumes from charged
battery acid are explosive.
Read the instructions included with the
battery vent caps. Always wear gloves,
clothing and goggles to protect your
hands, skin and eyes.
llllllllli i ....................
Your unit has a battery charging system which is sufficient
for normal use. However', pedodic charging of the battery
with an automotive charger will extend itslife.
•See instructions packed with vent caps in parts bag.
o Fill battery with acid. Fill each cell until it reaches the
bottom of the vent wells. Do not overfi&
• Allow battery to stand and settle for at least thirty
minutes. After standing, check the level of acid. If
below the vent wells, add more acid until the correct
level is reached.
While battery is standing (after adding acid) and later, while
battery is being charged, continue with assembly of unit,
IMPORTANT; TO MAXIMIZE THE LIFE OF YOUR
BATTERY, IT tS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE_ FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY
LIFEo
° Charge battery at a rate of 6 amperes for I hour, Use
a 12volt battery charger_Observe all safety precautions
required for battery charging°
o Check the acid level after'the battery is charged. If the
acid has fallen below the correct level, add distilled or
ironfree water.
•install the vent caps to cover the vent wellsoWash the
top of the battery with water to remove any acid, then
wipe dry,.
° Check battery case for leakage to make sure that no
damage has occurred in handling.
° Dispose of excess battery acid,, Neutralize acid for'
disposal by adding it to four inches of water' in a five
gallon plastic container. Stir with a wooden or plastic
paddle while adding baking soda until the addition of
more soda causes no more foaming,.
• Follow instructions on how to install battery.
CUT AWAY VIEW
[
BATTERY
CELL ACID
LEVEL
INSTALL SEAT (See Fig. 3)
Adjust seat beforetighteningadjustment knob_
•Remove cardboard packing on seat pan,
°Place seat on pan and assemble shoulder bolt.
o Assemble adjustment knob and flat washer loosely.
Do not tighten.
=Tighten shoulder bolt securely.
° Lower seat into operating position and sit on seat.
° Slide seat until a comfortable position is reached which
allows youto press clutch/brake pedal alFthe way down
(See Fig. 8).
° Get off seat without moving its adjusted position.
° Raise seat and tighten adjustment knob securely.
SEAT
SEAT PAN
SHOULDER
BOLT
FLAT WASHER
ADJUSTMENT
KNOB
FIG. 3
CHECK TIRE PRESSURE
The tires on your unit were overinfiated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
= Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS on page 3 of this manual°
CHECK DECK LEVELNESS
For best cutting,results, mower housingshould be properly
leveled. See TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual, Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted° See TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
FIG, 2 8

,i, , ,u,,J,l,,,,,J1,/,,/i i
LY
INSTALL BATTERY (See Figs. 4 & 5)
,lll,ll,lli,l,l,,llll i i ill i i i i
CAUTION: Do not short battery termi-
nals. Before installing battery, remove
metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
.Liftseat to raised position_
•Open battery box door,,
°Be sure battery drain tube is attached to battery box,,
°Lower battery into battery box with battery terminals
toward front of unit.
o First connect RED battery cable to positive (+) battery
terminal with hex bolt, fiat washer, Iockwasher and hex
nut as shown., Tighten securely.
-Connect BLACK grounding cable to negative (-) bat-
tery terminal with remaining hex bolt, flat washer, lock
washer and hex nut° Tighten securely.
° Close battery box door.
Open battery box door for:
°Inspection for secure connections (to tighten hard-
ware).
°Inspection forcorrosion_
°Testing battery,,
•Jumping (if required).
°Periodic charging°
BATTERY
BOX DOOR
POSITIVE NEGATIVE
(RED) (BLACK)
CABLE CABLE
LOCK WASHER FLAT
WASHER
HEX HEX
BOLT
POSITIVE (+) TERMINAL NEGATIVE _TERMINAL
FIG. 4
BOX DOOR
VENT CAPS
FIG. 5
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 6)
Assemble gauge wheels with tractor on a flat level surface°
= Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT' inoperation sec-
tion of this manual).
-With mower in desired height of cut position, gauge
wheels should be assembled sothey are slightly off the
ground° Install gauge wheel in appropriate hole with
shoulder bolt and locknutand tighten securely°
•Repeat for opposite side installing gauge wheel in
same adjustment hole.
GAUGE WHEEL
MOUNTING
BRACKET,
GAUGE WHEEL BOLT
FIG. 6
9

INSTALL MULCHER PLATE
(See Figs. 7A & 7B)
• Install two latch hooks to mutcher plate using screw,
washer, lock washer, and weld nut as shown°
NOTE" Pre-assemble weld nut to latch hook by inserting
wetd nut from the top with hook pointingdown.
= Tighten hardware securely_
= Raise and hold deflector shield in upright position°
, Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
• Hook front latch into hole on front of mower deck.
° Hook rear latch into hole on back of mower deck..
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
WELD NUT
FROM THE TOP
r
HOOK POINTS
DOWN
LOCK
WELD. WASHER
NUT ""X_ SCREW
LATCH
HOOK HOOK
WASHER
LOCK WELD
iWASHER NUT
WASHER
MULCHER
PLATE
DEFLECTOR
SHIELD
FIG. 7A
MBLY
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower' is now ready for discharging or'installation of
optional grass catcher accessory.
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THE BEST PERFORMANCEAND SATISFACTION FROM
THIS QUALI7¥ PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,I All assembly instructions have been completed.
,/ No remaining loose parts in carton°
,," Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
,/ Seat isadjusted comfortably and tightened securely.
,/" All tires are properly inflated. (For shipping purposes,
the tires were ovednflated at the factory)°
#" Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results° (Tires must be
properly inflatedfor'leveling).
,/ Check mower' and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,I Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TOUSE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,I Engine oil is at proper level.
#" Fuel tank is filled with fresh, clean, regular'unleaded
gasotine_
v" Become familiar with all controls - their location and
function. Operate them before you start the engine..
v" Be sure brake system is in safe operating condition.
_.LATCH
HOOKS
FIG. 7B 10

iil,lJll i,,II,HIlllll
OPERATmON
i,l,l,l,,ll,,N,l,,,,,,,,,,l,,,l,,ill, ullu,//l,/,,,l,l,l,,ll,i ill ii
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare theillustrationswithyourtractortofamiliarize yourselfwiththelocationsofvariouscontrolsand adjustments°Save
this manual for future reference°
ATTACHMENT CLUTCH LEVER
LIGHT SWITCH
THROTTL_CHOKECONTROL
LIFT LEVER
CLUTCH/BRAKE PEDAL PARKING BRAKE
I r
CONTROL LEVER
CONTROL
HEIGHT ADJUSTMENT
.oo i!
IGNITION SWITCH
FIG. 8
Sears tractors conform to the safety standards of the American National Standards Institute.
A'I'rACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and
braking the tractor and starting the engine_
PARKING BRAKE: Locks clutch/brake pedal into the
brake position°
HEIGHT ADJUSTMENT KNOB: Used to release attach-
ment iift lever when changing itspositiono
MOTION CONTROL LEVER: Selects the speed and
direction of tractor,
ATTACHMENT LIFT LEVER: Used toraise and Dowerthe
mower deck or other attachments mounted toyour tractor.
IGNITION SWITCH: Used for starting and stopping the
engine.
FREEWHEEL CONTROL: Disengages transmission for
pushing or s!owly towing the tractor with the engine off° Pull
up to disengage transmission. Push down to engage trans-
mission,
11

O
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage, Always wear safety gFasses or eye shields while operating
your tractor or performing any adjustments or repairs, We recommend wide vision safety
mask for over the spectacles or standard safety glasses, available at Seats Retail or
Catalog stores°
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
Your unit is equipped with an operator presence sensing
switch° When engine is runntng, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.,
• Depress clutch/brake pedal intofull "BRAKE" position
and hold.
°Place parkingbrake lever in"ENGAG ED"position and
release pressure from clutch/brake pedal. Pedalshould
remain in "BRAKE" position. Make sure parkingbrake
will hold vehicle secure.
°Never use choke to stop engine°
NOTE: Under certain conditions when unit isstanding idle
with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping unit on grass areas.
CAUTION: Always stop unit completely, I
as described above, before leaving the I
operator's position; to empty grass I
catcher, etc. I
, ,, ,,,,, ,,,,,,,,, ,,,,,,',,,,,,,,,,JlJJl,
ATTACHMENT
CLUTCH LEVER "DISENGAGED"
"ENGAGED" POSITION
POSITION
PARKING BRAKE
"ENGAGED"
POSITION
THROTTLE./
CHOKE MOTION
COl_ CONTROL
LEVER LEVER
IGNITION
"BRI KEY
POSITION HEIGHT
ADJUSTMENT
KNOB PARKING BRAKE
CLUTCH/BRAKE "DI SENG AG E D"
PEDAL "DRIVE" POSITION POSITION
FIG. 9
STOPPING (See Fig. 9)
MOWER BLADES -
•Move attachment clutchlever'to "DISENGAGED" po-
sitiono
GROUND DRIVE -
•Depress clutch/brake pedal intofull "BRAKE" position.
° Move motion control lever' to "NEUTRAL" position.,
IMPORTANT; THE MOTION CONTROL LEVER DOES
NOT RETURN TO "NEUTRAL" POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.,
NOTE: Failure to move throttle control to "SLOW" position
and allowing engine to idle before stopping may cause
engine to "backfire".
ENGINE -
° Move throttle control to "SLOW" position°
° Turn ignition key to "OFF" position and remove key.
Always remove key when leaving vehicle to prevent
unauthorized use.
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at full throttle.
° Operating engine at less than full throttle reduces the
battery charging rate.
• Full throttle offers the best bagging and mower per-
formance_
TO MOVE FORWARD AND BACKWARD
(See Fig. 9)
The directionand speed of movement iscontroUedby the
motion controllever.
°Start tractor with motion controllever in "NEUTRAL"
position.
•Release parkingbrake and clutch/brake pedal.
•Slowly move motion controllever to desired position.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 9)
The cutting heightiscontrolledbyturningthe height adjust*
ment knob in desired direction°
° Turn knobclockwise(,'_) to raise cuttingheight.
°Turn knob counterclockwise(P_,) to lower'cutting
height.
The cuttingheight range isapproximately1-1/2" to4", The
heightsare measured fromthe groundtothe blade tipwith
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed_
•The average lawn should becuttoapproximately2-1/2
inches during the cool season and to over 3 inches
during hot months_ For healthier and better looking
lawns, mow often and after moderate growth..
°For best cutting performance, grass over 6 inches in
height should be mowed twice., Make the first cut
relatively high; the second to desired height°
12

OPERATION
TO OPERATE MOWER (See Fig. 10)
Your unit is equipped with an operatorpresence sensing
switch° Any attemptby the operatorto leave th_ S_atwith
the engine running and the mower clutch engaged will shut
off the engine.
•Select desired height of cut..
•Lower mower with attachment lift control°
• Start mower blades by engaging attachment clutch
control
• TO STOP MOWER - Move attachment clutch control
to "DISENGAGED" position..
_ ,,,,,,,,,,,,,,, , ,, ,
CAUTION: DO not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
ATTACHMENT CLUTCH LEVER
"DISENGAGED" POSITION "ENGAGED" ATTACHMENT
POSITION /LtFT LEVER
HIGH POSITION
LOW
,_POSITION
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO "NEUTRAL" POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
°To restart movement, slowly release parking brake and
clutch/brake pedal°
= Slowly move motion control lever to slowest setting..
•Make all turns slowly_
TO TRANSPORT
°Raise attachment lift lever to highest position°
= When pushing or towing your unit, be sure freewheel
control is in freewheeling position.
= Do not push or tow unit at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck or atrailer, be sure hood isclosed and
secured to tractor_.Use an appropriate means oftying hood
to tractor (rope, cord, etc..).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 18)
°The engine in your unit has been shipped, from the
factory, already titled with summer weightoil.
FIG. 10
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
° Check engine oil with unit on level ground.
= Unthread and remove oil fill cap/dipstick; wipe oil off.
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do notthread the cap onto the tube. Remove
and read oillevel. If necessary, add oil until "FULL"
mark on dipstick is reached. Do not overfill°
°For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Res onstbJllt
p Eessection of this manual)
° To change engine oil, see the Customer Responsibili-
ties section in this manual
ADD GASOLINE
° Fill fuel tank. Use fresh, clean, regular unleaded
gasoline_ (Use of leaded gasoline will increasecarbon
and lead oxide deposits and reduce valve life)o
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage° To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
•Choose the slowest speed before starting up or down
hills_
• Avoid stopping or changing speed on hi//s:- -"
° tf slowing is necessary, move throttle control lever to
slower position°
= If stopping isabsolutely necessary, push clutch!brake
pedal quickly to brake position and engage parking
brake°
° Move motion control lever to "NEUTRAL" position. 13
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage lnstruc-
;tions for additional informat_on. Never use engine or
"carburetor cleaner products inthe fuel tank or permanent
damage may occur..
_ CAUTION: Fill to bottom of gas tank
filler neck. Do notoveffill. W'ipeoffany
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
i i ..............................................

OPERATI
.TO START ENGINE (See Fig. 9)
When starting engine for the first time or if engine has
run out of fuel, it will take extra cranking'time "to move
fuel from the tank to the engine,_
•Depress the clutchfDrakepedal and set the parking
brake.
oPlace motion control lever in "NEUTRAL" position_
°Move attachment clutch to "DISENGAGED" position,
• Move throttle control lever to "CHOKE" position for'
cold engine start. For warm engine start, move
throttle control to "FAST" position.
°Insert key into ignition and turn key clockwise to
"START" position and release key as soon as en-
gine starts_ Do not run starter continuously for more
than fifteen seconds per minute. If engine does not
start after several attempts, move throttle control to
"FAST" position, wait a few minutes and try again_
°When engine starts, move throttle control to desired
position°
. Allow engine to warm up for a few minutes before
engaging drive or attachment clutch.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32° F), the carburetor fuel mixture
may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and
Adjustments section of this manual.
MOWING TIPS
° Tire chains cannot be used when the mower hous-
ing is attached to uniL
• Mower should be properly leveled for best mowin._
performance. See "TO LEVEL MOWER HOUSING
in the Service and Adjustments section of this
manual.
°The left hand side of mower should be used for trim-
ming_
°Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of
the machine. This will resuIt in a more even distri_
bution of clippings and more uniform cutting.
• When mowing large areas, start by turning to the
right so that clippings will discharge away from
shrubs, fences, driveways, etc_ After one or two
rounds, mow in the opposite direction making left
hand turns until finished (See Fig_ 11).
Ff, _,-
m
(
• if grass is extremely tall, it should be mowed twice
to reduce load and possibFe fire hazard from dried
clippings° Make first cut relatively high; the second
to the desired heighL
° Do not mow grass when it is weL Wet grass will
plug mower and leave undesirable clumps.. Allow
grass to dry before mowing
• Always operate engine at full throttle when mowing
to assure better mowing performance and proper'
discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower
cutting performance as well as the quality of cut
desired°
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH., CLEAN AFTER EACH USE.
= The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed_ Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
= Avoid cutting your lawn when itis wet, Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your'lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun1,
° Forbest results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig, 12). For extremely heavy mulching,
reduce your width ofcut on each pass and mow slowly.
FIG. 12
MAX 1/3
.Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to tile first cut path.
o Change your cutting pattern from week to week° Mow
north tosouth one week then change to east to west the
next week. This will help prevent matting and grairiing
of the lawn.
FIG. 11 14

CUSTOMER RESPO
...................ill ii ....... ILITIES
CheckBrakeOperation If
CheckTire Pressure .... _' _ .............
Checkfor LooseFasteners _#1
_R
ASharpen/ReplaceM'ow;rBlades tf4
TCheckBatteryLeveiiRecharge ........ _ .......
0CleanBatter,.#andTerminals V #,
a CheckTransmission Cooling .... I_
Adjust BladeBelt(s)Tension t_s
AdjustMotionDrive Belt(s)Tension Ks
l
1_ R ,,,,,,,, _, ,
,.-. , ..........
v'
3 - If equipped with oil fitter, change oil every 50 hours,
4 - Replace blades more ellen when mowing in sandy soit.
5 - tl equipped with adjustable system
CheckEngineOilLevel If If
ChangeEngineOil ...... ' _' ;_'_.2,3; ''
EClean Air Filter VI2
NCleanAir Screen ,_,/2 ...........
GInspectMuffler/SparkArrester _/'
IReplaceOil Filter(ifequipped) _,2
........, ...................'......
ReplaceSparkPlug _ _#'
ReplaceAir FilterPaper'Cartridge .............. V#'2.............
ReplaceFuelFilter
I-Change more olten when operating under a heavy Iced or tn high ambien_ temperalures
2_Service more ellen when operating in ditty or dusty conditions..
GENERAL RECOMMENDATIONS
The warranty on thisvehicle does notcover itemsthat have
been subjected to operator abuse or negligence. To
receive full value from thewarranty, operator must maintain
unit as instructed in this manual,.
Some adjustments will need to be made periodically to
properly maintain your unit..
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season..
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
•Check engine oil level.
= Check brake operation.
', Check tire pressure.
°Check for loose fasteners.
15
(_)SPINDLE
LUBRICATION CHART
SPINDLE ZERK (_
BEARING ZERK
®CLUTCH PIVOT
(_)CHECWADD _"
PUMP FLUID
(_)SAE lOW30 MOTOR OIL API - SG
(_) GENERAL PURPOSE GREASE
I _ENGINE(:_
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY..

CUSTOMER ILITIES
TRACTOR
Always observe safety rules when performing any main-
tenance
BRAKE OPERATION
If unit requires more than six (6) feet stopping distance at
high speed in highest gear', than brake must be adjusted.
(See "TO ADJUST BRAKE" in Service and Adjustments
section of this manual)_
TIRES
°Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual)..
• Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
o Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp,. Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 13)
° Raise mower to highest position to allow access to
blades.
.Remove hex bolt, Iockwasher and ftat washer securing
blade.
• Install new or resharpened blade with trailing edge up
towards deck as shown_
• ReassernbIe hex bolt, lock washer' and ffat washer in
exact order as shown°
° Tighten bolt securely (30-35 Ft. Lbs. torque)..
IMPORTANT: BLADEBOLT ISGRADE 8 HEATTREATED.,
NOTE: We do not recommend sharpening blade -- but if
you do, be sure the blade is balanced.
_MANDREL
BLADE ASSEMBLY
SHER_" _TRAILING
EDGE UP
FLAT WA i_LT
LOCK WASHER _'_"
(GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD,
FIG. 13
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep the blade balanced_ An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine_
° The blade can be sharpened with a file or on a grinding
wheel Do not attempt to sharpen while on the mower.
•To check blade balance, you willneed a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with bal-
ancer),
•Slide blade ontoan unthreaded portionofthesteel bolt
or pin and holdthe bolt orpin parallelwith the ground,
If blade is balanced, it should remain in ahorizontal
position. If eitherend ofthe biade moves downward,
sharpen the heavy end untilthe blade is balanced..
NOTE: Donot use anail for balancing blade. The lobesof
the center hole may appear to be centered, but are not.
CENTER HOLE .,///
518"0RPINBOLT__BLADE
FIG, 14
BATTERY (See Fig, 15)
Your unithas a batterycharging system whichissufficient
for normal use..However, periodic charging ofthe battery
with an automotivecharger willextend it's tife.
-Acid solution levelin each battery cell should be even
withbottoms ofventwells., Add only distilled or'ironfree
water if necessary. Do not overfill.
°Keep battery and terminals clean.
°Keep battery bolts tighL
°Keep ventcapstightand small ventholes incapsopen°
•Recharge at 6amperes for 1hour,
TO CLEAN BATTERY AND TERMINALS -
Corrosionand dirt on the battery and terminals can cause
the battery to "leak" power°
°Remove terminal guard.
° Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor'.
• Wash battery with solution of four tablespoons of
baking soda toone gallon ofwater,. Be careful notto get
the soda solution into the cells.
° Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright°
° Coat terminals with grease or petroleum jelly..
•Reinstall battery (See "INSTALL BATTERY" in the
Assembly section of this manual)_
CUT AWAY VIEW
BATTERY
LEVEL
FIG. 15
16

CU RESPON
ii i lllll.................................. llllL
TRANSAXLE COOLING (See Fig. 16)
The fan and cooling fins of transmission, should be kept
clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is
running or while the transmission ishot°
-Inspect cooling fan to be sure fan blades are intact and
clean,_
= Inspect cooling fins for dirt, grass clippings and other
materials°
TRANSAXLE PUMP FLUID LEVEL
(See Figs. 16 & 17)
Check fluid levelafterevery 25 hours ofuse,,Rear drawbar
must be removed to check fluid level
•Remove the four (4) fasteners toremovethe drawbar_
•Clean reservoir thoroughly before removing cap.
°Check for,_roper fluid level in reservoir (should be
above the OIL LEVEL COLD" line).
° If oil is needed, remove cap on reservoir (with a
clockwiserotation), and fil! to "OIL LEVEL COLD" line
with SAE 10W30 oil (API - SG)o
°Replace cap securely (do not overtighten),,
°Reassemble drawbar and tighten fasteners securely,
RESERVOIR
"OIL LEVEL HOT" LINE
LEVEL COt.D" LINE
COOLING FAN
COOLING
FINS
FIG, 16
FASTE.ER#..
__ FASTENERS
DRAWBAR ---""
FIG. 17
V-BELTS
Check V-belts for deterioration and wear after 100 hours
and replace if necessary,, The belts are not adjustable.
Replace belts ifthey begin to slip from wear.
ENGINE
LUBRICATION
Only use high quatity detergent oil rated with API service
classification SG_ Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
TEMPERATURE RANGE AN'RC|PA'I'ED EEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30, etc,)
improve starting in cold weather, these multi-viscosity offs
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil
Change the oil after the first two hours of operation and
every 50 hoursthereafter or atleast once a year ifthe tractor
is not used for 50 hours in one year.
Checkthe crankcase oil level before starting the engine and
after each eight (8) hours of continuous use. Tighten oil fill
cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Fig. t8)
Determine temperature range expected before oil change,
All oil must meet API service classification SGo
° Be sure vehicle is on level surface_,
° Oil will drain more freely when warm.
• Catch ofl in a suitable container.
°Remove oil fill dipstick. Be careful not to allow dirt to
enter the engine when changing oilo
° Remove drain plug.
.After oil has drained completely, replace oil drain plug
and tighten securely.
.Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill,, For approximate capacity see
Product Specifications on page 3 of this manual°
•Use gauge on oil fill dipstick for checking level,, Insert
dipstick intothe tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube when taking
reading. Keep oil at "FULL" line on dipstick° Tighten
cap onto the tube securely when finished.
AIR CLEANER
COVER
FOAM
PRE-CLEANER
COVER KNOB
WING NUT
RUBBER
AIR CLEANER
BASE
AIR CLEANER OIL FILL
PAPER CARTRIDGE CAP/DIPSTICK
AIR
OIL DRAIN
PLUG
FIG. 18
17

CUSTOMER
CLEAN AIR SCREEN (See Fig. 18)
Air screen must be kept free of dirt and chaff to prevent
enginedamage from overheating. Clean withawirebrush
or compressed air to remove dirt and stubborn dried gum
fibers°
AIR FILTER (See Fig. 18)
Your engine will not run properly using a dirty air filter'.
Clean the foam pro-cleaner element after every 25 hours of
operation or every season. Service paper cartridge every
100 hours or every season, whichever occurs first°
Service air cleaner more often under dusty conditions.
ill,illii ii i
IBI
Start the engine and check for' oil leaks. Correct any
leaksbefore placing engine intofull operation.
OIL FILTER
=Remove knob and cover.
• Remove wing nut and air cleaner from base°
TO SERVICE PRE-CLEANER
° Slide foam pro-cleaner off cartridge_
• Wash it in liquid detergent and water:
° Squeeze it dry in a clean c!oth_
°Saturate it in engine oil Wrap it in clean, absorbent
cloth and squeeze to remove excess oil
TO SERVICE CARTRIDGE
FIG. 19
MUFFLER
Inspectand replace corroded muffter and spark arrester (if
equipped) as itcould create afire hazard and/or damage.
oGently tap the flat side of the paper cartridge to dis-
lodge dirt° Do not wash the paper cartridge or' use
pressurized air; as this will damage the cartridge.
Replace a dirty, bent, or damaged cartridge.
° Reinstall the pre-cleaner (cleaned and oiled) over the
paper cartridge_
• Reassemble air cleaner, wing nut, cover' and tighten
knob securely,
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at atl times°
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other'cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
NOTE; Operating the engine witha blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds re-
moved, will cause engine damage due to overheating.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or'after'every 100 hours of use, whichever comes
first. Spark plug typeand gap setting is shown in PROD-
UCT SPECIFICATIONS" on page 3 of this manual,
IN-LINE FUEL FILTER (See Fig. 20)
Fuel filter should be repfaced once each season_ Iffuel filter
becomes clogged, obstructing fuel flow to carburetor, re-
placement is required.
o With engine cool, remove filter and plug fuel line
sections.
°Place new fuel filter in position in fuel lineo
° Be sure there are no fuel line leaks and clamps are
properly positioned.
•Immediately wipe up any spilled gasoline.
ENGINE OIL FILTER (See Fig. 19)
Replace theengine oilfilter everyseason or everyotheroil
change ifthe tractor ts used more than 100 hours in one
year.
° Drain oil from engine crankcase (See "TO CHANGE
ENGINE OIL" through step remove drain plug).
° Remove oil filter and wipe off filter' adapter.
° Apply a thin coating of new engine oil to the rubber
gasket on replacement oil filter'.
°install replacement oil filter on filter' adapter.. Turn oil
filter clockwise until rubber gasket contacts the filter
adapter, then tighten filter an additional 1/2 turn.
= Fill crankcase with new oil ( See "TO CHANGE EN-
GINE OIL" inthis section of this manual). For approxi-
mate capacity see "PRODUCT SPECIFICATIONS" on
page 3 of this manual..
FIG. 20
CLEANING
° Clean engine, battery, seat, finish, etc. of aUforeign
matter.
° Keep finished surfaces and wheels free of altgasoline,
oil, etco
° Protect painted surfaces with automotive type wax.
We do not recornrnend using a garden hose to clean your
unit unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
18

SERVICE AND ADJUSTMENTS
i i iilll i i lll illlllll ill i
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
oDepress clutch!brake pedal fully and set parking brake.
oPlace motion control lever in "NEUTRAL" position.
= Place attachment clutch in "DISENGAGED" position,
oTurn ignition key "OFF" and remove key.
•Make sure the blades and all moving parts have completely stopped.
oDisconnect spark plug wire from spark plug and place wire where itcannot come in contact with
plug.
............................ ,,, ,,,, ,,,,, llIHIH,,lllll I lllll INIIHlll
TO REMOVE MOWER (See Fig. 21)
Mowerwillbeeasier to remove from therightside oftractor.
,Place attachment clutch in"DISENGAGED" position
,Move attachment liftleverfor,_Jardtolowermowertoits
iowest position
°Roll belt off engine pulley.
• Disconnect clutch rod from clutch lever by removing
retainer spring.,
°Disconnect anti-sway bar from chassis bracket by
removing retainer spring,,
° Disconnect suspension arms from rear deck brackets
by removing retainer springs.,
° Disconnect front links from deck by removing retainer
springs,,
° Raise lift lever to raise suspension arms, Slide mower
out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H. AND LH. SUSPENSION ARMS MUSTBE REMOVED
FROM TRACTOR.
TO INSTALL MOWER (See Fig. 21)
• Raise attachment lift lever to its highest position°
°Slide mower under tractorwith discharge guard to right
side of tractor°
• Lower lift lever to its lowest position.
• Install mower in reverse order of removal instructions_
CLUTCH LEVER
SUSPENSION
ARMS
SPRING
PULLEY
'RETAINER
SPRINGS
SIDES)
RETAINER
SPRING
ANTI-SWAYBAR RETAINER
SPRINGS
(BOTH SIDES)
FIG. 21
19

RViCE A
TO LEVEL MOWER HOUSING
ADJUSTIVl
Adjust the mower whiletractor is parked on level ground or
driveway, Make sure tires are properly inflated (See
' PRODUCT SPECIFICATIONS" on page 3)° If tires are
over or under inflated, you will not properly adjust your
mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs° 22 and 23)
You will need two (2) standard 2 x 4 short pieces of wood
to make the following adjustment. Similar blocks measur-
ing 1-1/2" thick may also be used.
• Raise mower with attachment tift control to allow two
(2) 1-1/2" thick blocks to be placed under rear edge of
mowerL
, Place one block directly behind the left mandrel. Place
the remaining block under the stamped ridge on the
right rear edge of mower deck_
, Lower mower deck to its lowest height of cut position
(See "TO ADJUST MOWER CUTTING HEIGHT" in
Operation section of this manual).
oOn both sides oftractor, loosen, but do not remove, the
fasteners securing the adjustable pivot brackets to
frame. Both brackets must be loose enough to move
freely.
° Pull down firmly on suspension arm to remove any
slack in pivot bracket and hold while tightening rear
fastener first to secure.. Tighten remainingfastener.
- Repeat procedure on other side of tractor.
• Raise mower with attachment lift control and remove
blocks from under mowen
PLACE TWO (2) 1-1/2" THICK BLOCKS UNDER REAR EDGE OF
DECK (Use wood 2 x 4's or equiv.)
NTS
FRONT-TO-BACK ADJUSTMENT (See Figs° 24 and 25) -
IMPORTANT =DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TOADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE,
TO obtain the best cutting results, the mower housing
should be adjusted sothatthe front isapproximately 1/4" to
3/4" lower than the rear when the mower' is in its highest
position.,
Check adjustment on rightside of tractor. Measure dis-
tance "D" directly infront and behind the mandrel atbottom
edge of mower housing as shown.
• Before making any necessary adjustments, checkthat
both front links are equal in length_ Both links should
be approximately 10-3/8'L
° If tinks are not equal in length, adjust one link to same
length as other link,
° To lower front of mower loosen nut "E"on both front
links an equal number' of turns.
• When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nuts "F" against trunnion on both front
links.
DIRECTLY
BEHIND
UNDER
RIDGE
MOWER MUST BE IN LOWEST HEIGHT OF CUT POSITION
FIG. 22
PULL DOWN AND TIGHTEN
REAR FASTENER FIRST
° To raise front of mower, loosennut"F" from trunnion on
both front links. Tighten nut "E" on both front links art
equal number' of turns.
° When distance "D" is 1/4" to 3/4" lower at front than
rear,tighten nut"F" against trunnion on both front links.
• Recheck side-to-side adjustment.
MANDREL
FIG. 24
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
NUT "F" NUT "E"
FRONT LINKS TRUNNION
FIG. 25
FIG. 23 20

TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 26)
The mower blade drive belt may be r'epla_edwithout_toois.
Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
• Place attachment clutch in "DISENGAGED" position°
• Move attachment lift lever forward to lower mower to its
lowest position°
° Roll belt off engine puileyo
°Work belt off both mandrel pulleys and idler pulleys.
,Pull belt away from mower.
BELT INSTALLATION -
,install new belt in reverse order of removal.
o Make sure belt isin all pulley grooves and inside all belt
guides.
II/ll/llJll/lllllilljllIIIIlll
ERVJCEANDA USTMENTS
=='===N.NllllIll'= =l
TO ADJUST BRAKE (See Fig. 27)
Your unit is equipped with an adjustable brake system
which ismounted onthe rightside of the transaxleo
If unit requires more than six (6) feet stopping distance at
high speed inhighest gear, then brake must be adjusted.
•Depress clutch/brake pedal and engage parking brake.
° Measure distance between brake operating arm and
nut 'A" on brake rod.
° If distance is other than 1-1/2", disengage parking
brake, loosen jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut against niJt "A"o
°Engage parking brake and recheck distance°
°Road test unit for proper stopping distance as stated
above. Readjust if necessary, if stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au-
thorized service center_
MANDREL IDLER
PULLEY PULLEYS
ENGINE PULLEY
MANDREL
PULLEY
FIG. 26
WITH PARKING BRAKE "ENGAGED"
NUT "A"
JAM NUT
OPERATING
FIG. 27
21