Craftsman 917.258481 User manual

CRDF/'S
MODEL NUMBER 917.258481 OWNER'S MANUAL
®
oAssembly
- Operation
°Customer Responsibilities
°Service and Adjustments
°Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917 /11111.........I

SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.,
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SER1OUS INJURY OR DEATH_
!. GENERAL OPERATION
•Read, understand, and follow all instructionsin the manual
and on the machine before starting.
•Only allow responsible adults, who are familiar with the
instructions,tooperate the machine..
• Clear the area of objects such as rocks, toys, wire, etc..,
which could be picked up and thrownby the blade.
•Besure the area isclear of other people before mowing. Stop
machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.. Always
lookdown and behind before and while backing,,
• Be aware of the mower discharge direction and do not point
it at anyone° Do not operate the mower without either the
entire grass catcher or the guard in place.
,, Slow down before turning..
• Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting
•Turn off blades when not mowing
° Stop engine before removing grass catcher or unclogging
chute.
• Mow only in daylight or good artificial light..
• Do not operate the machine while under the influence of
alcohol or drugs..
•Watch for traffic when operating near or crossing roadways,
• Use extra care when loading or unloading the machine into
atrailer or truck.
II. SLOPE OPERATION
SIopes are amajor factor related to loss-of-controland tipove[
accidents, which can result insevere injury or death. All slopes
requireextra caution. Ifyoucannot back uptheslope or ifyou feet
uneasy on it,do not mow ito
DO:
•Mow up and down slopes, not across..
• Remove obstacles such as rocks,tree limbs, etc_
•Watch for holes, ruts, or bumps, Uneven terrain could
overturnthe machine., Tall grass can hide obstacles_
•Use slow speed. Choose alow gear sothat you will nothave
to stop or shift while on the slopeo
° Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability,.
• Use extra care with grass catchers or other attachments
These can change the stability of the machine_
• Keep all movement on the slopes slowand gradual Do not
make sudden changes in speed or direction_
°Avoid starting or stopping on a slope, if tires lose traction,
disengage the blades and proceed slowly straight down the
slope..
DO NOT:
•Do not turn onslopes unless necessary, and then,turn slowly
and gradually downhill, if possible.
•Do not mow near drep-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.,
•Do not mow on wet grass.. Reduced traction could cause
sliding.
• Do not try to stabilize the machine by putting your foot on the
ground.
•Do not use grass catcher on steep slopes,.
2
II1. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children.. Children are often attracted to the machine
and the mowing activity. Never assume that children wileremain
where you last saw them.
• Keep children out of the mowing area and under the watchful
care of another responsible adutt.
•Be alert and turn machine off ifchildren enter the area
• Before and when backing, look behind and down for small
chitdren
° Never carry children. They may fa]I off and be seriously
injured or interfere with safe machine operation.
° Never allow children to operate the machine.,
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
•Use extra careinhandling gasoline and other fuefs_ They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running.. Allow engine to cool before refueling., Do not
smoke°
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
° Never run a machine inside a dosed area,
•Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.,
• Never tamper with safety devices_ Check their proper
operation regularly..
°Keep machine free ofgrass, leaves, or other' debris build.up..
Clean oil or' fuel spillage.. Allow machine to cool before
storing
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
° Never make adjustments or repairs with the engine running
• Grass catcher components are subject towear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary.
Mower blades are sharp and can cuL Wrap the blade(s) or
wear gloves, and use extra caution when servicing them
Check brake operation frequently., Adjust and service as
°
erequired. ...............................................
Look for' this symbol to point out impor-
tant safety precautions. It means
CAUTION!!I BECOMEALERT!H YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
,& WARNING A
The engine exhaust from this product con-
tains chemicals known to the State of Califor,-
nia to cause cancer, birth defects, or other
reproductive harm.
ii i iii iu i i i i n_n_JLi

CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance..
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center!Department+ We have competent, well-
trained technicians and the proper tools toservice or repair
this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your unit properly°
Always observe the "SAFETY RULES".
MODEL
NUMBER 917 258481
SERIAL
NUMBER
DATE OF PURCHASE
THEMODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.,
YOU SHOULD RECORD BOTH SERIAL NUMBER AN D
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for details+
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and
using your tractor.
, Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual°
PRODUCT SPECIFICATIONS
HORSEPOWER: 155
GASOLINE CAPACITY 1,25 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE 30 (above 32°F)
SAE 5W-30 (below 32=F)
OiL CAPACITY: 3 PINTS
SPARK PLUG: CHAMPtON RJI9LM
(GAP: .030")
VALVE CLEARANCE: INTAKE: 005"- +007"
EXHAUST: ,+009"+,,011"
GROUND SPEED (MPH): FORWARD: 0..0- 57
REVERSE: 0°0- 2,,7
TIRE PRESSURE: FRONT: 14 PSI
REAR: 12 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
MIN, CCA: 190
CASE SIZE: UtR
BLADE BOLT TORQUE: 30+35 FT+LBS.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest+covered, brush-covered or grass-cov-
ered land untess the engine's exhaust system is equipped
with a spark arrester meeting applicable localor state Iaws
(if any)+ tf a spark arrester is used, it should be maintained
in effective working order by the operator+
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code)_+
Other states may have similar laws,,Federal lawsapply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section ofthis manual)°
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, ifthis Craftsman Riding Equipment is maintained, lubricated and tuned up according
tothe instructionsin the owner's manua!, Sears will repair or replace, free of charge, any parts found to be defective in material
or workmanship.
This Warranty does not cover:.
• Expendabte items which become worn during normal use, such as blades, spark plugs, air cfeaners, belts, etc.+
o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass..
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the iailure to maintain the
equipment according to the instructions contained inthe owner's manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanshipand ourtesting determinesthe battery witlnot hold a charge, Sears willreplace the battery at no charge,
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT iS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE+ PLEASE CONTACT YOUR NEAREST SERVICE CENTER, AFTER 30 DAYS
FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RID1NG EQUiP-
MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.
This Warranty gives you specilic legal dghts, and you may also have other rights which may vary from state to state,.
SEARS, ROEBUCK AND CO+, 13/817 WA, HOFFMAN ESTATES, IL 60179
3

TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 16-19
WARRANTY ......._.......................................................... 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ................................................................ 7-9
OPERATION ........................................................... 10-15
MAINTENANCE SCHEDULE ...................................... 16
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ............................................ 27-28
REPAIR PARTS -TRACTOR ................................. 30-47
REPAIR PARTS - ENGINE .................................... 48-,53
PARTS ORDERING/SERVICE ................ BACK COVER
iNDEX
A
Accessories ..........................................................5
Adjustments:
Brake ..........................................................22
Carburetor ..............................................................25
Mower
Front-To-Back ..................................2I
Side-To-Side ...........................................21
Throttle Control Cable .....................24
Air Filter, Engine ...........................................18
Air Screen, Engine ............................................18
Assembly .....................................................................7-9
B
Battery:
Charging ..............................................................8
CIeaning .....................................................17
lnstaUation.........................................................9
Levels .................................................8,17
Preparation ................................................8
Stading with Weak Battery ...................23
Storage ................................................26
Terminals ...........................................................17
Belt: Motion Drive
Removal/Replacement ...............22
Mower Blade(s)
Removal/Replacement ..................22
Blade:
Sharpening .......................................................17
Replacement .........................................!7
Brake Adjustment ..........................................22
C
Carburetor Adjustment ...........................25
Controls, Tractor o...............................................11
Customer Responsibilities .....................I6-19
Engine:
Air Filter ..........................................................18
Air Screen, Engine ............................18
Cooling Fins, Engine .......................t8
Engine Oil .............................................17
Fuel Filter. ...............................................19
Spark Ptug(s) ......................................19
Tractor':
Batter:/ ...........................................................17
Blade ......................................................17
Lubrication Chart ................................16
Maintenance Schedule ..............16
Tire Care ........................................8,17,23
Transaxle ........................................................17
Cutting Height, Mower ........................................12
E
Electrical:
interlocks and Relays.........................24
Schematic .......................................................29
Wiring Diagram .........................................30
Engine:
Air Filter .....................................................18
Air Screen ...............................................19
Cooling Fins, Engine ..............................18
Oil Change .............................................17
Oil Level ..............................................13,17
Oil Type ........................................................17
Preparation ...........................................!3
Repair Parts ...........................................48-53
Starting ...........................................................14
Storage ...........................................................26
F
Filter:
Air Filter ..................................................18
Fuel ...................................................................19
Fuel:
Type ............................................................13
Storage .........................................................26
Fuse .............................................................................24
H
Hood Removal/Installation ...........................24
L
Leveling Mower Deck ................................21
Lubrication:
Chart .......................................................16
M
Maintenance Schedule ................................16
Mower:
Adjustment, Front-to-Back ................2I
Adjustment, Side-to-Side ................21
Blade Sharpening ......................................17
Blade Replacement ..............................17
Cutting Height .............................................12
Installation .........................................20
Operation .....................................................12
Removal ...............................................................20
Mowing Tips .........................................................15
Muffler .................................................................19
Spark Arrester ..........................................3,40
Oil: 0
Cold Weather Conditions ..........13,17
Engine ...................................................................17
Storage ..........................................................26
Operation ...............................................10-I4
Operating Mower .................................................12
Options:
Accessories ..................................................5
Spark Arrester ......................................3,40
P
Parking Brake .....................................................11-12
Parts Bag ...............................................................6
Parts, Replacement/Repair ...................30-47
Product Specifications ......................................3
R
Repair Parts ......................................................30.47
S
Safety Rules ................................................................2
Seat ...........................................................................8
Service and Adjustments ...................20-25
Carburetor ...............................................25
Fuse ........................................................24
Hood Removal/Installation ................24
Motion Drive Belt
RemovaVReplacement ..................22
Mower Belt(s)
Removal/Replacement ..................22
Mower Adjustment
Front-to-Back .....................................21
Side-to-Side ......................................21
Mower Removal .................................20
Tire Care .............................................8,17,23
Slope Guide Sheet ..............................................55
Spark Plug(s) ....................................................19
Specifications .....................................................3
Starting the Engine ...................................13-14
Steering Wheel ............................................7,23
Stopping the Tractor ....................................12
Storage......................................................................26
T
Throttle Control Cable Adjustment ........25
Tires................................................................8,17,23
Trouble Shooting Chart ............................27-28
Transaxle ......................................................17
W
Warranty .......................................................................3
Widng Diagram .................................................30
Widng Schematic ......................................29

RIES AND ATTACHMENTS
...................................... ,, ,,,i ii ill ii illl i ,,,,,,,,,,,,,,,,,,,,, Ill llllllll= II I
These accessories and attachments were available throughmost Sears retail outlets and service centers when the tractor was purchased.
Most Sears stores can order these items for you when you provide the modei number of your tractor..
ENGINE MAINTENANCE
SPARKPLUG GAS CAN AIR FILTER BLADES BELTSENGINEOIL FUELSTABlUZER
PERFORMANCE
Sears offers awide variety ofattachments that fityour tractor. Many of these are listed below withbrief explanations ofhow theycan help
you. This list was current at the time ofpublication; however, it may change in future years _more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the
accessories and attachments that are available for your tractor,
Most ofthese attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn. Ta-
pered 2..5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration_
BAGGER lets you collect grass clippings and leaves for a
healthier, heater looking lawn. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protectsfront end of tractor {tom damage.
CARTS make hauling easy.. Variety of sizes available, plus
accessories such as side panei kits, tool caddy, cart cover,
protective mat and dolly.
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots_ 36-inch swath_ 24
hardened steel coring tips. 150 lbocapacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster°
FRONT NOSE ROLLER canters infront of mower deck to reduce
chances of"scalping" on uneven terrain.
GANG HITCH lets you low 2or 3pull-behind attachments atonce,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of"scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKE/DETHATCHER loosens soil and flips thatchand
matted leaves to lawn surface for easy pickup_ Twenty spring line
teeth_ Useful to prepare bare areas forseeding. Available for front
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TtNE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper_ Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades.. For models not equipped as 3-in-1 Convertible
mowers. See "MOWER" in the Repair Parts section of this
manual°
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber°
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameterwater-tight drum holds upto 390 lbs. ofweight.. Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum..
SNOW BLADE forsnew removal only. 14-inch high, 48-inch wide
bladeclears42-inchpathwhenangled leftorright. Raises, lowers
with side lever. Adjustable skids; repJaceab[e reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight.)
SNOW3"HROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow., Mounts easily with simple pin
arrangement, Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet° Lift controEfedat
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight°)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source, Includes booms for
automatic spraying and hand held wand for spot spraying Wand
has adjustable spray pattern. For applying herbicides, insecti-
cides, fungicides and liquid fertilizers°
SPREADERISEEDERS make seeding, fertilizing, and weed kiIF
ing easy° Broadcast spreaders are also useful for granular de-
icers and sand..
SWEEPERS let you collect grass clippings and leaves.
TILLER has 5 hp engine and 36-inch swath toprepare seed beds,
cultivate and compost garden residue.. Tiller has its own built-in
liftand depth control system and does NOT require asleeve hitch..
Fitsany lawn, yard orgarden tractor.. Simply hook up tothe tractor
drawbar and got Optional accessories convert unit for
dethatching, aerating, hilling....without tools..
TtRE CHAINS are heavy duty; closely s}Saced extra4arge cross
linksgive smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastictop; clear plastic windshield offers360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories include: tinted/
temperedsolid safetyglass windshieldwith hand operated wiper;
12-vott amber caution lightfor mounting on cab tep_
VACS for powerfulcollectionof heavygrass clippingsand leaves,
Optional wand attachment to pick up debris in hard-to-reach
ptaces_VAC/CHIPPER includes achipper-shredder
WEIGHT BRACKET for drawbar for snow removal applications,
Uses (1) 55 tb, weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removalor dozing heavy materials,
5

CONTENTS OF HARDWARE PACK
............ : ........ i ,,,,, .,,,,, m. i i ,ll i i
................................Parts Bag contents shown full size
O (2) Sheet
Metal
Screws
#10-t6 x 1/2
(1) Locknut 3/8-24
(1) 2-3/8" Diameter Washer
(1) Shoulder' Bolt (1) Hex Bolt
5/16-18 1/2-t3 x 1
Parts packed separately in carton
Seat
Video
Cassette
Steering
Wheel
Mulcher
Plate
Manua!
m
n
Steering
Boot
Parts Bag
Parts bag contents not shown full size
i ii l l_,liuilllllll H
'Wheel
Steering Insert
Wheel Adapter
Latch Hook
Assemblys
Steering Bushing
Slope Sheet (2) Keys
6

ASS MBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor altparts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier.. Standard
wrench sizes are listed_
(1) 5/16" wrench
(2) 7/16" wrenches
(1) 1/2" wrench
(1) 3/4" wrench
(!) 9/16" wrench
Tire pressure gauge
Utility knife
Phillip Screwdriver
When right and left hand are mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVETRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton (See page 6),
• Cut along lines on carton, from top to bottom, all four
corners of carton and tay panels flat.
.: Check for any additional loose parts or cartons and
remove°
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
•Slide the steering bushing over the steering shafL
° Raise steering shaft forward until screw holes in dash
line up with steering bushing.. Install two (2) sheet
metal screws and tighten securely,.
• Position steering boot over steering shaft°
- Align tabs of steering boot over slots and hole in dash
and push down to secure,.
• Slide steering wheel adapter onto upper steering shaft.
. Position front wheels of the tractor so they are pointing
straight forward..
° Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
• Assemble large flat washer and 3/8-24 hex !ocknut and
tighten securely.
° Snap insert into center of steering wheel.
° Remove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY
STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE
TRACTOR IS TO ROLL OFF SKID.
POSITION)
FIG. 1
SLOT
TO ROLL TRACTOR OFF SKID (See Opera-
tion section for location and function of con-
trols)
•Press lift lever plunger and raise attachment lift lever to
itshighest position.
•Release parking brake by depressing clutch/brake
pedal.
.Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT" in
the Operation section ot this manual)°
•Roll tractor backwards off skid°
-Remove banding holding discharge guard up against
tractor.
7

HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Figs. 2A and 2B)
_ i,l_ll illllll iIIIllL ................
CAUTION: Do not short battery termi-
nals. Before connecting battery, re-
move metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
, jl I IIIII , iiii
•Remove cardboard packing from seat pan and lift seat
pan to raised position.
.Open batter,.#box door,
-Remove terminal protective caps and discard.
-If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
.First connect RED battery cable topositive (+)terminal
with hex bolt, fiat washer, lock washer and hex nut as
shown. Tighten securely.
• Connect BLACK grounding cable to negative (_)termi-
nal with remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely.
- Close battery box door.
DISCARD TERMINAL
WASHER FLAT
WASHER
iHEX
NUT
ASSEMBLY
INSTALL SEAT (See Fig. 3)
Adjust seat before tighteningadjustment boll
,Remove cardboard packing on seat pan.
• Place seat on parr and assemble shoulder bolt.
- Assemble adjustment bolt, lockwasher and flatwasher
loosely° Do not tighten.
•Tighten shoulder boil securely,
= Lower seat intooperating position and sit on seal
•Slide seat untila comfortable position is reached which
allows you to press clutch/brake pedal allthe way down
(See Fig. 8)
•Get off seat without moving its adjusted position.
Raise seat and tighten adjustment bolt securely,
FIG. 2A
NEGATIVE
BLACK)
CABLE
BOLT
Open battery box door for:
°inspection for secure connections (to tighten hard-
ware)
°Inspectionfor corrosion,
•Testing battery.
•Jumping(if required)°
° Periodiccharging.
SEAT
PAN
BOX DOOR
SEAT
SEAT PAN
SHOULDER
BOLT 'k
ADJUSTMENT
BOLT
FIG. 3
FLAT WASHER
LOCK WASHER
INSTALL MULCHER PLATE (See Figs. 4A and 4B)
°installtwo latch hooks to mulcher plate using screw,
washer, lock washer', and weld nut as shown°
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
° Tighten hardware securety_
.Raise and hold deflector shield in upright position,
=Place front of mulcher plate over front of mower deck
opening and slide lrito place, as shown°
= Hook front latch intohole on front of mower deck.
Hook rear latch intohole on back of mower deck.
WELD NUT HOOK
FROM THE POINTS
TOP DOWN
LOCK
WELD. WASHER
NUT _\
SCREW
HOOK
WASHER
MULCHER
PLATE
LOCK
WASHER
WASHER
\_...i SCREW
FIG. 4A
WELD
NUT
FIG. 2B 8

fFIG. 4B
LATCH
HOOKS
SHIELD
c,u lo.:oo.or,emovedisohargo!
guard from mower. Raise and hold i
guard when attaching mulcher plate !
and allow it to rest on plate while in |
.... °peratiom .. !
BLY
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installation of
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THEBEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT°
PLEASE REVIEW THE FOLLOWING CHECKLIST';
¢" All assembly instructions have been completed_
¢" No remaining loose parts in carton.
V' Battery is properly prepared and charged.. (Minimum
1 hour at 6 amps).
¢" Seat is adjusted comfortably and tightened securely..
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory)..
v" Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling)_
v" Check mower and drive belts, Be sure they are routed
properly around pulleys and inside all belt keepers
J Check wiring, See that all connections are still secure
and wires are properly clamped.
,/ Before driving tractor, be sure freewheel control is in
drive position.
optional grass catcher accessory.
NOTE: It isnot necessary to change blades.. The mulcher
blades are designed for discharging and bagging also,
CHECK TIRE PRESSURE
The tires on your tractor were ovednflated at thefactory for
shipping purposes.. Correct tire pressure is important for
best cutting performance.
• Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled° See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual,
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS;'
,/ Engine oil is at proper level..
J' Fuel tank is filled with fresh, clean, regular unleaded
gasoline..
,/ Become familiar with all controls - their location and
function.. Operate them before you start the engine..
v" Be sure brake system is in safe operating condition.
v" tt is important to purge the transmission before ope rat-
ing your tractor for the first time. Follow proper starting
and transmission purging instructions (See %O START
ENGINE" and "PURGE TRANSMISSION" in the Op-
eration section of this manual)..
CHECK FOR PROPER POSl3rlON OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
9

ill OERATION
These symbols may appear on yourtractor or inliterature supplied with the product., Learn and understand their meaning,,
4,
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
MOWER LIFT
H
REVERSE NEUTRAL HIGH LOW
ATTACHMENT
CLUTCH ENGAGED ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL (Hydro Models only)
10

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswithyourtractortofamiliarize yourselfwiththe locations ofvariouscontrolsand adjustments,, Save
this manual for future reference,
AMMETER
ATTACHMENT
CLUTCH LEVER IGNITION
SWITCH LIGHT
SWITCH
THROTTLEJCHOKE
CONTROL
CLUTCH/BRAKE
PEDAL
LIFT LEVER
PLUNGER
ATTACHMENT
LIFT LEVER
MOWER DECK
oHEIGHT ADJUST-
MENT POSITIONS
FREEWHEEL
CONTROL
APPROX,
SPEED
3 MPH
PARKING BRAKE
FIG. 5
Our tractors conform to the safety standards of the American National Standards Institute..
AMMETER: Indicates charging (+) or discharging (-) of
battery.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.,
LIGHT SWITCH: Turns the headlights on and off°
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed..
CLUTCH/BRAKE PEDAL: Used fordeclutching and brak-
ingthe tractor and starting the engine,.
PARKING BRAKE: Locks clutch/brake pedal into the
brake position.
MOTION CONTROL LEVER: Seiects the speed and
direction of tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower and
adjust the mower deck or other attachments mounted to
your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off_
11

The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while
operating your tractor or performing any adjustments or repairs. We recommend a wide
vision safety mask over the spectacles or standard safety glasses.
............................. ill iil,i ................
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 6)
Your tractor is equipped withan operator presence sensing
switch_ When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine_
= Depress clutch/brake pedal intofull "BRAKE" position
and hold..
= Place parkingbrake lever in "ENGAGED" positionand
release pressure from clutch/brake pedal..Pedal should
remain in "BRAKE" position Make sure parking brake
will hold tractor secure.
ATTACHMENT CLUTCH
THROTTLE/CHOKE
POSITION
CLUTCH/BRAKE PEDAL
"DRIVE" POSITION POSITION
FIG. 6
STOPPING (See Fig. 6)
MOWER BLADES -
o Move attachment clutch lever to "DISENGAGED" po-
sition.
GROUND DRIVE -
•Depress clutch/brake pedal into full "BRAKE" position..
°Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED..
ENGINE -
•Move throttle control to slow (,_lh) position
NOTE: Failure to move throttle control to stow (°a_)
position and allowing engine to idle before stopping may
cause engine to "backfire".
• Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
° Never use choke to stop engine.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
illlllll i ,ii ......... .....
_cAUTIoN: Always Stop tractor c0m_
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
..................... .............. i ill i HH
TO USE THROTTLE CONTROL (See Fig. 6)
Always operate engine at full throttle_
•Operating engine at lessthan full throttle reduces the
battery char ging rate.
•Full throttle offers the best bagging and mower perfor-
maRce,.
TO MOVE FORWARD AND BACKWARD
(See Fig. 6)
The direction and speed of movement is controlled by the
motion controi lever.
°Start tractor with motion control lever in neutrai (N)
position..
• Release parking brake and clutch/brake pedal.
° Slowly move motion control lever to desired position..
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 5)
The position of the attachment lift lever determines the
cutting height.
• Grasp lift lever.
•Press plunger with thumb and move lever to desired
position.
The cutting height range is approximately 1-1/2to 4%The
heights are measured from the ground to the blade tip with
the engine not running.. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
° The average lawn should be cut to approximately 2-1/2
inches during the coo! season and to over 3 inches
during hot months_ For healthier and better looking
lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired heighL
TO OPERATE MOWER (See Fig. 7)
Yourtractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine runningand the attachment clutch engaged will
shut off the engine..
* Select desired height of cut..
- Start mower blades by engaging attachment clutch
control..
o TO STOP MOWER BLADES* disengage attachment
clutch control.
12

OPERATION
IA cA°T,o,:o0°0,0p°,°,°,h°oow°r
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
jji ..................
ATTACHMENT CLUTCH LEVER
"DISENGAGED" POSITION
L_
_.POSITION ATTACHMENT
_/ .,. /LIFT LEVER
,HIGH POSITION
r/ // POSITION
DISCHARGE
GUARD
FIG. 7
3"O OPERATE ON HILLS
.................... cAUTIoN: Don0tdriVeupord0wnhills !
with slopes greater than 15°and do not !
..... drive across any slope. I
.Choose the slowest speed before starting up or down
hillso
•Avoid stopping or changing speed on hills.
•if slowing is necessary, move throttle control ]ever to
slower position°
•If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
• Move motion control {everto neutral (N) position°
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED°
°To restart movement, slowly release parking brake and
clutch/brake pedal.
°Slowly move motion control lever to slowest setting,,
•Make all turns slowly.
TO TRANSPORT (See Fig. 8)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control infreewheeling
position. Free wheel control is locatedat the rear drawbar
of tractor.,
•Raise attachment lift to highest position with attach-
ment lift control.,
• Pull freewheel control knob out and hold inposition by
inserting retainer spring into forward hole of control
rod.
• Do not push or tow tractor at more than two (2) MPH.
•To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured totractor° Use an appropriate means of tying
hood to tractor (rope, cord, etc_). 13
FIG. 8
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 13)
° The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil
°Check engine oil with tractor on level ground°
• Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick isreached,. Do not overfill°
•For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
• To change engine oi!, see the Customer Responsibili-
ties section in this manual,.
ADD GASOLINE
° Fill fuel tank. Use fresh, dean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline wifl increase carbon and lead oxide deposits
and reduce valve iife)_ Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USEFRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage° Acidic gas can damage the fuel
system of an engine while in storage,. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season° See Storage instruc-
tions for additional information_ Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
^ bo"omo,
AII_IL filler neck. Do not overfill. Wipeoffany I
spilled oil or fuel. Do not store, spill or !
use gasoline near an open flame.
........................ I

TO START ENGINE (See Fig. 6)
When starting the engine for the first time or ifthe engine
has runout offuel, itwilltake.extra crankingtime to move
fuel from the tank to the engine..
•Depress clutch/brake pedal and set parking brake
•Place motion control lever in neutral (N) position°
• Move attachment clutch to "DISENGAGED" position..
• Move throttle control to choke (N) position°
Note: Before starting, read the warm and cold starting
procedures below..
°Insert key intoignition and turnkey clockwise to"START"
position and release key as soon as engine starts,. Do
not run starter continuously for more than fifteen sec-
onds per minute_ tf tile engine does not start after
several attempts, move throttle control to fast (,_)
position,wait a few minutes and try again., Ifengine still
does not start, move the throttle control back to the
choke (N) position and retry_
WARM WEATHER STARTING (50° F and above)
• When engine starts, move thethrottle control to thefast
(,_) position.,
oThe attachments and ground drive can nowbe used. If
the engine does not acceptthe load, restart the engine
and allow itto warm upfor one minute usingthechoke
as described above.
COLD WEATHER STARTING ( 50° F and below)
°When engine starts, allow engine to run with the throttle
control in the choke (N) position until the engine runs
roughly, then move throttle control to fast (._) position.
This may require an engine warm-up period from
several seconds to several minutes, depending on the
temperature.
HYDROSTATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the transmis-
sion should be warmed up as follows:
= Be sure the tractor ison Ievel ground,.
. Place the motion control lever in neutral.
Release the parking brake and letthe crutch/brake
slowty return to operating position,.
= Allow one minute for transmission to warm up..
This can be done during the engine warm up
period.
o The attachments can also be used during the engine
warm-up period after the transmission hasbeen warmed
up.,
NOTE." If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F)the carburetor fuel mixture may
need to be adjusted for best engine performance. See 'q'O
ADJUST CARBURETOR" inthe Service and Adjustments
section of this manual,
i lllll ]ii .tulul illll E
CAUTION: Never' engage or disengage
freewheel lever while the engine is run-
ning, ,..................
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor.
IMPORTANT: SHOULD YOURTRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.
=Place tractor safely on levelsurface with engine off and
parking brake set,.
° Disengage transmission by placing freewheel control
in freewheeling position (See 'q'O TRANSPORT" in
this section of manual).
° Sitting inthe tractor seat, start engine., After the engine
isrunning, move throttle control to slow (-_i) position.,
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal..
° Move motion control lever to full forward position and
hold for five (5) seconds.. Move lever to full reverse
position and hold for five (5) seconds., Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement of
drive wheels. The air isbeing removed from hydraulic drive
system,
.Move motion control lever toneutral (N) position. Shut-
off engine and set parking brake.
° Engage transmission by placing freewheel control in
driving position (See 'q'O TRANSPORT" inthis section
of manual).
° Sitting inthe tractor seat, start engine, After theengine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, siowly
disengage clutch/brake pedal.
• Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control lever' tothe neutral (N) position, Repeat
this procedure with the motion control lever three (3)
times.
= Your tractor is now purged and now ready for normal
operation.
14

OPERATION
MOWING TIPS
• Tire chains cannot be used when the mower housing is
attached to tractor.
° Mower should be properly leveled for best mowing
performance° See'q'O LEVELMOWERHOUSING" in
the Service and Adjustments section of this manual.,
° The left hand side of mower should be used for trim_
ming_
. Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine,, This will result in a more even distribution of
clippings and more uniform cutting,.
•When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig_9A)_
oIf grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings, Make first cut relatively high; the second to the
desired height.
° Do not mow grass when it is wet., Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing,,
• Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material,, Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired,
° When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
f
FIG_9A
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH,, CLEAN AFTER EACH USE
The special mulching blade wilt recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed,, Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
• Avoid cutting your lawn when itis weL Wetgrasstends
toform clumps and interferes with the mulching action,
The best time to mow your lawn is the early afternoon,,
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun,,
° Forbest results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig..9B)o For extremely heavy mulching,
reduce yourwidth of cut on each pass and mow slowly,,
FIG. 9B
MAX It3
•Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.
• Change your cutting pattern from week to week. Mow
north tosouth one week then change to east towest the
next week. This will help prevent matting and graining
of the lawn.
15

CU RESPONSiBiLiTiES
T
iR
c
iT
0
iR
MAINTENANCE SCHEDULE " /_'___/_o_/"
FILL IN DATES /_.._ _._O_
AS YOU COMPLETE ./'__ .._.'_O_ "
REGULAR SERVICE ......................./_._/_SERVICE DATES
Check Brake Operation 1_
Check Tire Pressure I_ I_
Check for Loose Fasteners _ _7 !_
Sharpen/Replace Mower Blades t4#4
Lubrication Chart _
Check Battery LeveVRecharge i/6
Clean Battery and Terminals _ , I_
......Ciieck Transaxle Cooling if
....... ..................... ,..................... .4 ......... ..... [
Adjust Blade Belt(s) Tension I_s
Adjust Motion Drive Belt(s) Tension tb##_
Check Engine Oil Level _4'
Change Engine Oil if t_t2.a
EClean Air Filter _2 ..................
U Clean Air Screen I/2 .............
GInspect MuffledSparkArreste r ...... V #' .......................
iReplace Oil Filter (If equipped) 64_,=
N ....... _.
Clean Engine Cooling Fins , _#z ....
Replace Spark Plug ........... _, _ :
Replace Air Filter Paper Cadddge ....... 6#42
Replace Fuel Filter
1- Change more often when operating under a heavy toad of Inhigh ambient temperatures
2-Service mere often when operating in dirty or dustyconditions
3 - If equipped with oil lilter_ change oll even/50 hours.
4 - Replace blades more orion when mowing in sandy soil
5 - if equipped withadjustable system.
6 -NOt required If equipped with maintenance4ree battery
7 -Tighten trent axle pivot bolt _o35 I1-lbs,, maximum
De not overlighten
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover itemsthat have
been subjected to operator abuse or negligence. To
receive fullvalue from thewarranty, operator must maintain
tractor as instructedin this manual..
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace thespark plug,clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air4uel mixture and hefp your engine run better
and last longer..
BEFORE EACH USE
•Check engine oil level.
•Check brake operation
oChecktire pressure°
• Check for loosefasteners.
®LUBRICATION CHART
ZERK(_)
®FRONT
BEARING ZERK
®SAE 30 OR 10W30 MOTOR OIL
®GENERAL PURPOSE GREASE
_T WHEEL ®
BEARING ZERK
ENG1NE(_)
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
16
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOM B|LITI
Ji i lll, ii ii i iiiJll,llllllllllll,,,,, ,,,,,,,,, ....
TRACTOR
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
if tractor requires more than six (6) feet stopping distance
at high speed inhighest gear, then brake must be adjusted.
(See 'q'O ADJUST BRAKE" in the Service and Adjust-
ments section of this manual)..
TIRES
•Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS' on page 3 of this manual).
• Keep tires free of gasoline, oil, or insectcontrol chemi-
cals which can harm rubber.
= Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 10)
Raise mower to highest position to allow access to
blades.
= Remove hex bott,lock washer and flatwashersecufing
blade.
. Install new or resharpened blade with trailing edge up
towards deck as shown.
• Reassemble hex bolt, lock washer and flat washer in
exact order as shown,
, Tighten bolt securely (30-35 Ft° Lbs. torque),
IMPORTANT: BLADE BOLTISGRADE 8 HEAT TREATED.
NOTE: We do not recommend sharpening blade- but ifyou
do, be sure the blade is balanced°
BLADE MANDREL
ASSEMBLY
FLATWASHER
LOCK WASHER-_
HEX BOLT
TRAILING EDGE
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG, 10
TO SHARPEN BLADE (See Fig. 11)
Care should be taken to keep the blade balanced,, An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine,.
• The blade can be sharpened with afile or on agrinding
wheel Do not attempt to sharpen while on the mower.
i ii ii ii/lllllll,i ii
° To check blade balance, you will need a 5/8" diameter
steel belt, pin, or a cone balancer., (When using a cone
balancer, follow the instructions supplied with bal-
ancer)_
•Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced_
NOTE: Do not use a nail for balancing blade. The lobes of
.hecenter hole may appear to be centered, but are not,
CENTER HOLE ///
OR PIN "-_-__ BLADE
FIG. 11
17
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normat use. However, periodic charging of the
battery with an automotive charger will extend its life,
° Keep battery and terminals clean°
.Keep battery bolts tight.
,, Keep small vent holes open,.
° Recharge at 6-10 amperes for ! hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
• Open battery box door.
° Disconnect BLACK battery came first then RED bat-
tery cable and remove battery from tractor.
° Rinse the battery with plain water and dry°
°Clean terminals and battery cable ends with wire brush
until bright.
°Coat terminals with grease or petroleum jelly.
° Reinstall battery (See "CONNECT BATTERY" in the
Assembfy section of this manual)°
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary° The belts are not
adjustable. Replace belts ifthey begin to slip from wear.
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept
clean to assure proper cooling,
Do not attempt to clean fan ortransmission whileengine is
running or while the transmission is hot.
•Inspect cooling fan to be sure fan blades are intact and
clean_
Inspectcooling fins for dirt, grass clippings and other
materials, To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins°

TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance isnot required forthe life ofthe transaxle, Should the
transax{e ever leak or require servicing, contact your near-
est authorized service center/department.
ENGINE
LUBRICATION (See Fig. 12)
Only use high quality detergent oil ratedwith API service
classification SF, SG or SH_ Select the oil's SAE viscosity
grade according to your expected operatingtemperature
SAE VISCOSITY GRADES
°F -20 _ O" 30 ° 32 ° 40" 60° 80 ° 100 =
=C -30" -20" -t0°0" 10" 20" 30" 40"
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
FIG. 12
NOTE: Although multi-viscosity oils (5W30, !0W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
tractor isnot used for 25 hours in one year._
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation.. Tighten oil fill
cap/dipstick securely each time you check the oillevel.
TO CHANGE ENGINE OIL (See Fig. 13)
Determine temperature range expected before oil change.
All oil must meet APt service classification SF, SG or SH.
*Be sure tractor is on level surface.
•Oil wilt drain more freely when warm.
= Catch oilin a suitable container.
-Remove oil fill cap/dipstick. Be careful not toallow dirt
to enter the engine when changing oil.
° Remove drain plug..
LITIES
After oil has drained completely, replace oil drain plug
and tighten securely.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For-approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual..
Use gauge on oil fitt cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick..
AIR FILTER (See Fig. 14)
Your engine will not run properly using a dirty air filter..
Clean the foam pre-cleaner after'every 25 hours of opera-
tion or every season. Service paper cartridge every 100
hours ofoperation or every season, whichever occurs first..
Service air cleaner more often under dustyconditions
•Remove knob(s) and cover..
TO SERVICE PRE-CLEANER
-Slide foam pre-cleaner off cartridge.
° Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
o Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess clio
- If very dirty or damaged, replace pre-cleaner..
• Reinstall pre-cleaner over cartridge..
• Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
•Remove cartridge nut..
°Carefully remove cartridge to prevent debris from en-
tering carburetor. Clean base carefully to prevent
debris from entering carburetor_
• Clean cartridge by tapping gently on flat surface.. Ifvery
dirty or damaged, replace cartridge.
• Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).
IMPORTANT; PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE.. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE..
FIG. 13
CAP/DIPSTICK
OIL DRAIN
PLUG
COVER KNOB --_'_-'_
FIG. 14
CARTRIDGE
18

CUSTOMER RESPONSiBiLiTiES
........................................... ,i i lml,lt i,.t,lll ,lllllll. m l
CLEAN AIR SCREEN (See Fig, 15)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating_ Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers°
ENGINE COOLING FINS (See Fig. 15)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating.
. Remove screws from blower housing and lift housing
and dipstick tube assembly off engine,.
- Cover oil fill opening to prevent entry of dirt..
•Use compressed air or stiff bristle brush to thoroughly
clean engine cooling fins.
• To reassemble, reverse above procedure+
SCREWS BLOWER HOUSING
SCREWS
DIPSTICK AIR SCREEN ENGINE
TUBE COOLING FINS
ASSEMBLY
SPARK
PLUG
FIG. 15
MUFFLER
inspectand replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damager
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hoursof operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual.,
IN-LINE FUEL FILTER (See Fig. '16)
The fuel filter should be replaced once each season, iffuel
rifler becomes clogged, obstructing fuel flow to carburetor,
replacement is required°
•With engine cool, remove filter and plug fuel line
sections+
•Place new fuel filter in position in fuel line with arrow
pointing towards carburetor,.
•Be sure there are no fuel line leaks and clamps are
properly positioned_
•Immediately wipe up any spilled gasoline,.
CLAMP
FUEL
FILTER
FIG, 16
CLEANING
• Clean engine, battery, seat, finish, etc, of all foreign
matter.
. Keep finished surfaces and wheels free of all gasoline,
oil, etc.,
. Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life,,
19

RV A ADJUSTM
......CAUT,0":BEFO.EPE. O.M,NGSE.VlCEO"ADJUSTME"Tsi
=Depress clutch/brake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.
•Place attachment clutch in "DISENGAGED" position.
° Turn ignition key "OFF" and remove key.
°Make sure the blades and all moving parts have completely stopped.
°Disconnect spark plug wire from spark plug and place wire where itcannot come in contact
with plug.
wll,i,, , i illl: ........................................
TRACTOR
TO REMOVE MOWER (See Fig. 17)
Mowerwillbe easier toremovefrom therightside oftractor.
= Place attachment clutch in "DISENGAGED" position,
= Move attachment lift teverforward to lowermower to its
lowest pos{tion,,
• Roll belt off engine pulley.
•Disconnect clutch rod from clutch lever by removing
retainer' spring.
°Disconnect anti*sway bar from chassis bracket by
removing reta nor spring
° Disconnect suspension arms from rear deck brackets
by removing retainer springs,,
• Disconnect front links from deck by removing retainer
springs°
° Raise lift lever to raise suspension arms_Slide mower
out from under tractor,,
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H. AND LH. SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR_
TO INSTALL MOWER (See Fig. 17)
° Raise attachment lift lever to its highest position_
= Slide mower undertractor with discharge guard to right
side of tractor.
= Lower lift lever' to its lowest position_
° Install mower in reverse order of removal instructions_
CLUTCH ROD
SUSPENSION
ARMS
•CLUTCH LEVER
SPRING
ENGINE
RETAINER
SPRING
ANTI-SWAY BAR RETAINER
SPRINGS
(BOTH SIDES)
FIG. 17
2O