Craftsman 917.259566 User manual

SEARS
I: aFTSHaN°
MODEL NU;_BER 917.259566 OWNER'S MANUAL
• Assembly
• Operation
• Customer Responsibilities
• Service and Adjustments
•Repair Parts
For answers to your questions
about this product, Call:.
1-800-659-5917
SearsCraftsman Help Line
5 am- 5pm, Mon- Sat
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES A
Safe Operation Practices for Ride-On Mowers u
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
•Read,undemtand,and followell instructionsinthe manual
and onthe machinebeforestarting.
•Only allow responsibleadults, who ere familiar with the
instructions,to operatethemachine.
• Clear the area of obects such as rocks,toys,wire, etc.,
whc_ cou d bepickedup andthrownbytheblade.
•Besurethearea isclearofotherpeoplebeforemowing.Stop
machineifanyoneentersthearea.
•Nevel"carrypassengers.
•Do notmowinreverseunlessabsolutelynecessary.Always
lookdownand behind beforeand whilebacking.
•Beawareofthemowerdischargedirectionanddo notpoint
it at anyone. Do notoperatethe mowerwithouteitherthe
entiregrasscatcherortheguardin place.
•Slowdownbefore turning.
•Never leavea runningmachineunattended.Alwaystumoff
blades, set parkingbrake,stop engine,and remove keys
beforedismounting.
•Turnoffbladeswhen notmowing.
•Stop engine beforeremoving grasscatcheror unclogging
chute.
•Mow onlyindaylightor goodartificiallight.
• Do not operatethe machinewhile underthe influenceof
alcoholordrugs.
•Watchfortrafficwhenoperatingnearorcrossingroedways.
•Use extracare when loadingor unloadingthemachineinto
e traileror truck.
II. SLOPE OPERATION
Slopes are amajor factor related to loss-of-control and
tipover accidents, which can result in severe injury or
death. All slopes require extra caution. Ifyou cannot back
up the slope or if you feel uneasy on it, do not mow it.
DO:
•Mow up and downslopes,notacross.
•Removeobstaclessuchas recks,tree limbs,etc.
•Watch for holes, ruts, or bumps. Uneven terrain could
overfumthe machine. Tallgrasscan hideobstacles.
•Useslowspeed. Choosea lowgearsothatyouwillnothave
tostopor shiftwhileon theslope.
•Follow the manufacturer's recommendationsfor wheel
weightsorcounterweightstoimprovestability.
•Use extra care with grass catchersor otherattachments.
These canchangethestabilityofthemachine.
•Keepallmovementontheslopesslowandgradual. Do not
make suddenchangesin speed ordirection.
•Avoidstartingor stoppingon a slope. Iftireslosetraction,
disengagethe bladesandproceedslowlystraightdownthe
slope.
DO NOT:
• Donottumonslopesunlessnecessary,andthen,tumslowly
and graduallydownhill,ifpossible.
•Do notmow near drop-offs,ditches,or embankments.The
mowercouldsuddenlyturnover ifawheel isoverthe edge
of acliffor ditch,or if an edgecaves in.
• Do not mowon wet grass. Reducedtractioncouldcause
sliding.
• Donottrytostabilizethemachinebyputtingyourfootonthe
ground.
•Do notusegrasscatcher onsteepslopes.
III. CHILDREN
Tragic accidents can occur ifthe operator isnot alertto the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them.
•Keepchildrenoutofthemowingareaandunderthewatchful
careofanotherresponsibleadult.
Bealertand turnmachineoftifchildrenenterthearea.
•Beforeand when backing,lookbehindand downfor small
children.
•Never carry children. They may fall offand be seriously
injuredor interferewithsafe machineoperation.
•Neverallowchildrento operatethe machine.
•Use extra care when approachingblindcomers,shrubs,
trees,orotherobjectsthatmay obscurevision.
IV. SERVICE
•Useextracareinhandlinggasolineandotherfuels.Theyare
flammableandvaporsareexplosive.
Useonlyanapprovedcontainer.
Never remove gas cap or add fuel with the engine
running. Allowenginetocoolbeforerefueling.Do not
smoke,
Neverrefuelthemachineindoors.
Neverstorethe machineor fuelcontainerinsidewhere
there isan openflame, suchas.a waterheater.
•Never run a machineinsidea closedarea.
•Keepnutsand belts,especiallybladeattachmentboltstight
andkeepequipmentin goodcondition.
•Never tamper with safety devices. Check their proper
operationragulady.
•Keepmachinefreeofgrass,leaves,orotherdebrisbuild-up.
Clean oil or fuel spillage. Allow machineto coolbefore
storing.
•Stop and inspectthe equipmentif you strike an object.
Repair,ifnecessary,before restarting.
•Nevermakeadjustmentsor repairswiththeenginerunning.
•Grasscatchercompenantserasubjecttowear,damage,and
deterioration,which could expose movingparts or allow
objectsto be thrown, Frequentlycheckcomponentsand
replacewithmanufacturer'srecommendedparts,when nec-
essary.
•Mowerbladesare sharpandcancut. Wraptheblade(s)or
weargloves,anduse extracautionwhen servicingthem.
•Check brake operationfrequently. Adjustand serviceas
required.
Look for this symbol to point out important
safety precautions. It means
CAUTION!II BECOME ALERTIn YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug
wire endplace wire where Itcannotcontact
spark plug In order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
AWARNING A
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproduc-
tive harm.
2

CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineeredand manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, well-
trainedtechniciansandthepropertoolstoserviceor repair
this tractor.
Please read and retainthis manual. The instructionswill
enableyoutoassembleand maintainyourtractorproperly.
Alwaysobservethe "SAFETY RULES".
MODEL
NUMBER 917.259566
SERIAL
NUMBER
DATEOFPURCHASE
THEMODELANOSERIALNUMBERSWILLBEFOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
!DATE OF PURCHASE AND KEEP IN A SAFE PLACE
I FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule inmaintaining, caring forand
using your tractor.
• Follow the instructions under "Customer Responsibili-
ties" and =Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system isequipped
PRODUCT SPECIFICATIONS
HORSEPOWER: 19.5
GASOLINE CAPACITY 3.5 GALLONS
ANDTYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG/SH): SAE 30 (above32°1=)
SAE 5Wo30 (below 32°F)
OIL CAPACITY: 3.0 PINTS
ISPARK PLUG: CHAMPION RJ19LM
GAP: .030")
VALVE CLEARANCE: INTAKE: .004" ÷.006"
EXHAUST: .007" -.009"
GROUND SPEED (MPH): FORWARD:
1st 1.1
2nd 1.4
3rd 2.3
4th 3.5
5th 4.5
6th 5.7
REVERSE: 1.8
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMPiHR: 30
MIN. CCA: 240
CASE SIZE: UtR
BLADE BOLT TORQUE: 30-35 FT. LBS.
witha sparkarrastermeeting applicablelocalorstate laws
(ifany). If a sparkarrester isused,itshouldbe maintained
in effectiveworkingorder by the operator.
In the state of Californiathe above is required by law
(Section4442 of the California Public ResourcesCode).
Other statesmay have similarlaws. Federal lawsapplyon
federal lands. A sparkattester for the muffler isavailable
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTSsectionofthismanual).
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years fromthe date ofpurchase,if thisCraftsmanRiding Equipmentis maintained,lubricatedand tuned up according
tothe instructionsin the owner's manual, Seam willrepairor replace, free of charge, anyparts found tobe defectivein material or
workmanship.
ThisWarrantydoes not cover:
Expendable itemswhichbecome worn duringnormaluse,suchas blades,spark plugs,air cleaners,belts,etc.
Tire replacementor repaircaused by puncturesfromoutsideobjects,suchas nails,thorns,stumps,orglass.
Repairs necessarybecause of operatorabuse, negligence,improperstorage oraccident orthe failuretomaintain the
equipmentaccordingto the instructionscontainedinthe owner'smanual.
Ridingequipment usedforcommercialor rentalpurposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery includedwith this riding equipment proves defective in material or
workmanshipand our testingdetermines the batterywill not hold a charge, Searswill replacethe batteryat nocharge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLEBY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLEAFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES.
This Warrantygivesyou specificlegal rights,and you may alsohave otherrightswhichmay vary fromstateto state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
3

TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-19
WARRANTY .................................................................. 3
TABLE OF CONTENTS ................................................ 4
INDEX ............................................................................ 4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ................................................................ 7-9
OPERATION ........................................................ 10-14
MAINTENANCE SCHEDULE ...................................... 15
SERVICE AND ADJUSTMENTS ............................ 2025
STORAGE ................................................................... 26
TROUBLESHOOTING ............................................ 27-28
REPAIR PARTS -TRACTOR ................................. 30-47
REPAIR PARTS -ENGINE .................................... 48-53
PARTS ORDERING/SERVICE .................. BACK PAGE
INDEX A
Accessories............................................ 5
Adjustments:
Brake........................................... 22
Carburetor ................................... 25
Mower:
Front-To-Back........................ 21
Side-To-Side .......................... 21
Throttle ControlCable ................. 24
Air Filter,Engine................................. 18
AirScreen, Engine ............................. 18
Assembly........................................... 7-9
B
Battery:
Charging .................................... 7-8
Cleaning ...................................... 17
Connecting................................. 7-8
Startingwith Weak Battery ......... 23
Storage ....................................... 26
Terminals .................................... 17
Belts:
Motion Drive
Removal/Replacement ........... 22
Mower Blade Ddve
Removal/Replacement........... 22
Blade:
Sharpening.................................. 16
Replacement ............................... 16
Brake Adjustment............................... 22
C
Carburetor Adjustment....................... 25
Controls,Tractor ................................ 11
Customer Responsibilities............. 15-19
Engine:
Air Filter................................... 18
Air Screen, Engine.................. 18
Battery..................................... 17
Cooling Fins,Engine............... 18
EngineOil ............................... 17
Fuel Filter................................ 19
Spark Plugs............................. 19
Tractor:
Blades ..................................... 16
LubricationChart..................... 15
Maintenance Schedule ........... 15
Tire Care ......................... 8,16,23
Cutting Height, Mower ....................... 12
E
Electrical:
Intedocksand Relays ................. 24
Schematic ................................... 29
WiringDiagram ........................... 30
Engine:
Air Filter....................................... 18
Air Screen ................................... 18
Cooling Fins,Engine................... 18
Oil Change .................................. 17
Oit Level................................. 13,17
Oil Type....................................... 17
Preparation................................. 13
Repair Parts........................... 48-53
Starting........................................ 14
Storage ....................................... 26
F
Filters:
Air................................................ 18
Fuel............................................. 19
Fuel:
Type ............................................ 13
Storage ....................................... 26
Fuse ................................................... 24
G
Gauge Wheels ..................................... 8
H
HoodRemoval/Installation................. 24
L
LevelingM<)werDeck ......................... 21
LubdcationChart ................................ 15
M
MaintenanceSchedule ...................... 15
Mower:
Adjustment,Front-to-Back.......... 21
Adjustment,Side-to-Side............ 21
Blade Sharpening ....................... 16
Blade Replacement..................... 16
CuttingHeight ............................. 12
Installation................................... 20
Operation .................................... 13
Removal ...................................... 20
MowingTips ....................................... 14
Muffler................................................ 19
Spark Arrester.......................... 3,40
Mulcher Plate ....................................... 9
4
O
Oil: Cold Weather Conditions....... 13,17
Engine........................... :_............ 17
Storage ....................................... 26
Operation ...................................... 11-14
Operating Mower ................................ 13
Options:
Accessodes................................... 5
Spark Arrester.......................... 3,40
P
Parking Brake................................ 11-12
Parts Bag ............................................. 6
Pads, Replacement/Repair ........... 30-47
ProductSpecifications........................... 3
R
Repair Parts .................................. 30-47
s
Safety Rules......................................... 2
Seat ...................................................... 8
Serviceand Adjustments.............. 20-25
Brake........................................... 22
Carburetor................................... 25
Fuse............................................ 24
Hood Removal/Installation.......... 24
MotionDrive Belt
Removal/Replacement........... 22
Mower BladeDrive Belt
Removal/Replacement........... 22
Mower Adjustment:
Frent-to-Back ......................... 21
Side-to-Side ........................... 21
Mower Installation....................... 20
Mower Removal .......................... 20
Tire Care ............................. 8,16,23
Slope Guide Sheet ............................. 55
Spark Plugs........................................ 19
Specifications....................................... 3
Startingthe Engine ....................... 13-14
Steedng Wheel................................ 7,23
StoppingtheTractor........................... 12
Storage............................................... 26
T
ThrottleControlCable Adjustment..... 24
Tires ........................................... 8,16,23
Trouble ShootingChart .................. 27-28
Transaxle Repair Parts................. 46-47
W
Warranty............................................... 3
Widng Diagram .................................. 30
Wiring Schematic ............................... 29

ACCESSORIES AND ATTACHMENTS
These accessoriesand attachmentswere availablethroughmostSears retailoutletsandservicecenterswhenthetractorwaspurchased.
MostSears stores can order these items for you when youprovidethe model number ofyour tractor,
ENGINE
SPARKPLUG GASCAN ENGINEOIL FUELSTABILIZER AIRFILTER
%
MAINTENANCE
BLADES BELTS
PERFORMANCE
Sears offersa widevarietyofattachmentsthatfit yourtractor. Many oftheseare listedbelowwithbriefexplanationsof howtheycanhelp
you. This listwas currentst the time of publication;however,itmay change infuture years- more attachments may be added, changes
may be made in these attachments, orsome may nolonger be available orfit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Mostof these attachments do not requireadditionalhitchesorconversionkits(thosethat do are indicated) and are designedfor easy
attachingand detaching.
AERATOR promotesdeep rootgrowthfor a healthy lawn, Ta-
pered 2.5-inch steel spikes mountedon 10-inch diameter discs
puncture holes in soil at close intervalsto let moisture soak in.
Steel weight trey for increased penetration.
BAGGER lets you collect grass clippings and leaves for a
healthier,nearer looking lawn. Two Permanex containershold
30-gallon plastic bags.
BUMPER protectsfront end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly.
CORING AERATOR takes small plugsout of soilto allowmois-
ture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coringtips. 150 lb. capacityweight tray.
EASY OIL DRAIN VALVE makes oilchanges easier, faster.
FRONT NOSE ROLLER cantersinfront ofmowerdecktoreduce
chances of =scalping" on uneven terrain.
GANG HITCH letsyoutow2 or3pull-behindattachmentsatonce,
suchas sweepers,dethatchers, aerators(notfor usewithrollers,
carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of=scalping"onuneventerrain. Formowerdecksnotso
equipped.
MULCH RAKE/DETHATCHER loosenssoiland flips thatchand
mattedleavestolawnsurfaceforeasy pickup. Twentyspringtine
teeth. Usefultoprepare bareareasfor seeding. Availablefor front
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch intolarge hopper. Mounts behindtractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, letsyou
mulch, discharge or bag clippings (bagger optional) without
changingblades. For modelsnotequippedas3-in-1 Convertible
mowers. See "MOWER in the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractorfroma
pickuptruck. Usewith 2 x 8 or 2 x 10 lumber.
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tightdrumholdsupto 390 Ibs.ofweight, Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum.
SNOW BLADE forsnowremovalonly. 14-inchhigh,48-inchwide
bladeclears42-inchpathwhenangledleftorfight. Raises,lowers
withsidelever. Ad ustableskids; replaceable, reversiblescraper
bar. (Use witht re cha nsand wbeelwe ghtsand/or reardrawbar
weight.)
SNOWTHROWER has40-inchswath. Drum-typeaugerhandles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement. Dischargechuteadjustsfrom tractorseat. 6-inch
diameter spoutdischargessnow 10 to50 feet. Liffcontrolledat
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-voltDC electric motorthat connectsto the
tractor battery or other t2-voit source. Includes booms for
automaticsprayingand handheldwandforspotspraying.Wand
has adjustable spray pattern. For applyingherbicides, insecti-
cides,fungicidesand liquidfertilizers.
SPREADER/SEEDERS makeseeding,fertilizing, andweed kill-
ing easy. Broadcast spreaders are also useful for granularde-
icersand sand.
SWEEPERS letyou collectgrass clippingsand leaves.
TILLER has5 hpengineand36-inchswathtoprepareseed beds,
cultivateand compostgarden residue. Tiller hasits own built-in
liftanddepthcontrolsystem anddoesNOT requireasleeve hitch.
Fitsanylawn,yardorgardentractor.Simplyhookuptothetractor
drawber and go! Optional accessories convert unit for
dethatching,aerating, hilling...withouttools.
TIRE CHAINS are heavy duty;closely Spacedextra-largecross
linksgivesmooth fide,outstandingtraction.
TRACTOR CAB has heavy duty vinylfabric over tubular steel
frame, ABSplastictop;clearplasticwindshieldoffers360 degree
visibility. Hinged metal doors withcatch. Keeps operatorwarm
and dry. Remove vinyl sides and windshieldsfor use as sun
protectorin summer. Optional accessories include: tinted/
temperedsolidsafetyglasswindshieldwithhand operatedwiper;
12-voltamber caution lightfor mounting on cabtop.
VACS forpowerfulcollectionofheavygrassclippingsandleaves.
Optional wand attachment to pick up debris in hard-to-reach
places. VAC/CHIPPER includesa chipper-shredder.
WEIGHT BRACKET for drawbar for snow removalapplications.
Uses (1) 55 Ib. weight.
WHEEL WEIGHTS for rear wheels provide needed tractionfor
snowremovalor dozingheavy materials.
5

CONTENTS OF HARDWARE PACK
Parts Bag contents shown full size
(1) Hex Bolt
3/8-16 x 1
(1) Large Flat Washer (1) Lockwasher 3/8
1;:He':x:Bo;:t:5:i:16:::;:8x1-I/4(1)Locknut 5/16-18
(1) Shoulder (1) Hex Bolt
Bolt 5/16-18 1/2-13 x I
(1) Washer _.
17/32 x
1-3/16.x 12
Gauge (1) Lock Washer 1/2
__._ (2) (2) Screws
Lock
#10 x 5/8
Was%
|__J }(2) V_/ashers
_i= /3/16 x 3/4
x 16 Gauge
(2) Hex Bolts 1/4-20 x 3/4
@(2) Hex Nuts 1/4-20
(2) Washers 9/32 x 5/8 x16 Gauge
12)LockWashers 1/4
Parts packed separately in carton
Steering
Wheel
Manual
Seat
Steering
Boot
Video
Cassette
Mulcher
Plate
Parts Bag
Parts bag contents not shown full size
(2) Shoulder
Bolts
(_(2) Washers 3/8
x 7/8 x 14 Gauge
(2) Gauge
QWheels
_(2) Center-
Steering Wheel lockNuts
Adapter (2) Keys
k
Assemblys
Steering
Wheel
Insert
Slope Sheet
Steering
Extension
Shaft
6

ASSEMBLY
Your new tractorhasbeen assembledat thefactorywithexceptiono4those partsleft unassembledfor shippingpurposes.
To ensuresafe and properoperationofyourtractorallpartsand hardwareyou assemble mustbetightenedsecurely. Use
the correcttoolsas necessaryto insurepropertightness.
TOOLS REQUIRED FOR ASSEMBLY
Asocketwrenchset willmake assemblyeasier. Standard
wrenchsizes are listed.
(1) 3/4" Socket w/drive rachet
(2) 7/16" wrenches PhillipsScrewdriver
(2) 1/2" wrenches Tire pressuregauge
(1) 9/16" wrench Utilityknife
When right or left hand is mentioned in this manual, it
means when you are in the operating position(seated
behindthe steeringwheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessiblelooseparts and partscartons
from carton(See page 6).
Cut, from topto bottom,along linesonall four corners
of carton,and lay panelsflat.
Check for any additional loose parts or cartonsand
remove.
BEFORE ROLLING TRACTOR OFF SKID
ATFACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
•Slideextension shaftonto lower steeringshaft. Align
mounting holes in extension and lower shafts and
install 5/16 hex bolt and Iocknut. Tighten securely,
IMPORTANT: TIGHTEN BOLT AND NUT SECURELYTO
18-22 FT, LBS TORQUE.
• Place tabsof steeringboot over tab slotsindash and
pushdownto secure.
INSTALL STEERING WHEEL
•Positionfront wheelsofthetractorsotheyare pointing
straightforward.
Slidesteeringwheeladapterontosteeringshaftexten-
sion.
•Positionsteering wheel so cross bars are horizontal
(leftto right)and slide insideboot and onto adapter.
•Assemblelargeflat washer, 318lookwasher,318hex
boltand tightensecurely.
•Snap steering wheel insert into center of steering
wheel.
• Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
INSKIDTHATMAYPUNCTURE TIRESWHERETRACTOR
IS TO ROLLOFF SKID.
__3/8jE INSERT
X BOLT
LOCK WASHER
LARGE FLAT
WASHER
:STEERING'
WHEEL STEERING
ADAPTER_
EXTENSION SHAFT
5/16 HEX BOLT
5/16LOCKNUT
LOWER
STEERING
SHAFt"
FIG. 1
TO ROLLTRACTOR OFF SKID (See Operation
section for location and function of controls)
•Pressliftleverplungerand raiseattachmentliftleverto
itshighestposition.
• Release parking brake by depressing clutch/brake
pedal.
• Place gearshift lever in neutral (N) position,
Roll tractor backwards off skid.
• Remove banding holding discharge guard up against
tractor.
7

ASSEMBLY
HOW TO SET UP YOUR TRACTOR
CONNECT BA'rrERY (See Fig. 2)
CAUTION: Do not short battery termi-
nals byallowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery
remove meta bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
Lifthoodto raised position.
Open terminalaccess doors, remove terminal protec-
tive caps and discard.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at6-10 amps.
•First connect RED battery cable to positive (+) battery
terminal with hexbolt, flat washer, lock washer and hex
nut as shown. Tighten securely.
Connect BLACK grounding cable to negative (-) bat-
tery terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely.
Close terminal access doors.
Use terminal access doors for:
• Inspection for secure connections (to tighten hard-
ware).
•Inspection for corrosion.
• Testing battery.
• Jumping (if required).
• Pedodic charging.
DISCARD TERMINAL
PROTECTIVE CAPS HEX NUT
ACCESS
DOOR
LOCK FLAT
WASHER WASHER
PosmvE
(RED)
CABLE
NEGATIVE
(BLAC_
CABLE
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjustseat beforetighteningadjustmentbolt.
•Remove cardboard packingon seat pan.
•Place seat on seat pan and assemble shoulderbolt.
Tightenshoulderboltsecurely.
•Assembleedjustment bolt, lockwasher and flatwasher
loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until acomfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment bolt securely.
SEAT
SEAT PAN
SHOULDER
BOLT
r WASHER
ADJUSTMENT
BOLT LOCK WASNER
FIG. 3
CHECK TIRE PRESSURE
The tiresonyourtractorwereoverinflatedatthefactoryfor
shippingpurposes. Correcttire pressure is importantfor
bestcuttingperformance.
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 ofthis manual.
CHECK DECK LEVELNESS
Forbestcuttingresults,mowerhousingshouldbe propedy
leveled, See "TO LEVEL MOWER HOUSING" in the
Service and Adjustmentssectionofthis manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shownfor replacingmotionand
mower blade ddve belts in the Service and Adjustments
sectionof this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
Afteryou learn how tooperate yourtractor, checkto see
that the brake is properlyadjusted. See "TO ADJUST
BRAKE" in the Service and Adjustmentssection of this
manual,
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
The gauge wheelsare designed to keepthe mowerdeck in
proper positionwhen operatingmower. Be sure they are
properlyadjustedtoensureoptimummowerperformance.
•Assemble gauge wheels with tractor on a flat level
surface.
Adjustmower todesired cuttingheight (See "TO AD-
JUST MOWER CU'I-]'ING HEIGHT" in the Operation
sectionofthis manual).
With mower in desired heightof cut position gauge
whee sshouldbeassembledsotheyareslightlyoffthe
ground.Install gauge wheel in appropriatehole with
shoulder bolt, 3/8 washer, and 3/8-16 lecknut and
tighten securely.
Repeat for opposite side installing gauge wheel in
same adjustment hole.

ASSEMBLY
GAUGE WHEEL
MOUN_NG
BRACKET
\
3/8-16
LOCKNUT
_8"WASHER
GAUGE _SHOULDER BOLT
FIG. 4
INSTALL MULCHER PLATE
(See Figs. 5 & 6)
Install two latch hooksto mulcher plate using screw,
washer, lockwasher, and weld nutas shown.
NOTE: Pre-assemble weld nut to latch hookby inserting
weld nut fromthe top with hookpointingdown.
•Tighten hardware securely.
•Raise and holddeflectorshield in uprightposition.
•Place frontof mulcher plate over frontof mowerdeck
opening and slide intoplace, as shown.
•Hook frontlatch intohole on frontof mower deck.
•Hook rear latch intoholeon backof mower deck.
CAUTION: Do not remove discharge
guard from mower. Raise and ho|d
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
WELD NUT FROM THE TOP HOOK POINTS DOWN
LOCK
WELD WASHER
NUT_ SCREW
LATCH
HOOK'--.. HOOK
WASHER
MULCHER
PLATE
LOCK
WASHER
WASHER
'_""_SCREW
WELD
NUT
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mowerisnow readyfor dischargingorinstallationof
optionalgrasscatcher accessory.
DEFLECTOR
HOOKS
FIG. 6
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOURECEIVE
THEBEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assemblyinstructionshave been completed.
,/ No remaininglooseparts in carton.
/Batteryisproperlyprepared and charged. (Minimum
1 hourat6 amps).
•/ Seat isadjusted comfortablyand tightened securely.
,/ Alltiresare properlyinflated. (Forshippingpurposes,
the tires were overinflatedat the factory).
,/ Be sure mower deck isproperlyleveledside-to-side/
front-to-rearfor best cutting results. (Tires mustbe
properlyinflatedfor leveling).
,/ Check mower anddrivebelts. Besuretheyare routed
properlyaround pulleysand insideall belt keepers.
,/ Check wiring. See thatallconnectionsarestillsecure
and wires are properlyclamped.
WHILELEARNING HOW TOUSE YOUR TRACTOR, PAY
EXTRA ATTENTION TOTHE FOLLOWING IMPORTANT
ITEMS:
•/ Engine oil isat properlevel
,/ Fuel tank is filledwith fresh,clean, regularunleaded
gasoline.
,/ Become familiar with all controls-their locationand
function. Operate them beforeyou startthe engine.
/Be sure brake system isin safe operatingcondition.
FIG. 5 9

OPERATION
These symbolsmay appearOnyourtractororinliteraturesuppliedwiththe product. Learnand understandtheirmeaning.
BATFERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP
LIGHT
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
LR N H L
i REVERSE NEUTRAL HIGH LOW PARKING BRAKE
MOWER LIFT A'I-I'ACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED IGNITION
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREEWHEEL
(Hydro Modelsonly)
10

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare theillustrationswithyourtractorto familiarizeyourselfwiththelocationsofvanouscontrolsandadjustments. Save
this manual for futurereference.
ATTACHMENT IGNITION LIGHT SWITCH
CLUTCH LEVER SWITCH POSITION
AMMETER
-
CHOKE tLIFT LEVER
THROTTLE
CONTROL ©ATTACHMENT
CLUTCH/BRAKE
PEDAL
HEIGHT
ADJUSTMENT
KNOB
PARKING BRAKE
GEARSHIFT
FIG. 7
Our tractors conformtothe safetystandardsofthe American NationalStandards Institute.
ATFACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Tums the headlightson and off.
THROTFLE CONTROL: Used tocontrolengine speed.
CHOKE CONTROL: Used when startinga cold engine.
CLUTCH/BRAKE PEDAL: Usedfordeclutchingand brak-
ingthe tractorand startingtheengine.
PARKING DRAKE: Locks clutch/brake pedal into the
brake position.
GEARSHIFT LEVER: Selectsthe speed and directionof
tractor.
A'I-rACHMENT LIFT LEVER: Usedto raiseand lowerthe
mowerdeckor otherattachmentsmountedtoyourtractor.
LIFT LEVER PLUNGER: Used to release attachmentlift
leverwhen changing itsposition.
IGNITION SWITCH: Used for startingand stoppingthe
engine.
HEIGHTADJUSTMENT KNOB: Usedtoadjustthemower
cuttingheight.
AMMETER: Indicatesbatterycharging(+) ordischarging
(-).
11

OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
reauItIn severe eye damage. Always wear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend s wide vision safety mask
over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Yourtractorisequippedwithanoperatorpresencesensing
switch. When engine is running, any attempt by the
operatorto leave the seat withoutfirst setting the parking
brake willshut offthe engine.
•Depressclutch/brakepedalintofull =BRAKE" position
and hold.
Placeparkingbrake lever in=ENGAGED"positionand
releasepressurefrom clutch/brakepedal.Pedalshould
remainin=BRAKE"position.Make sureparkingbrake
willholdtractorsecure.
THROTTLE
CONTROL
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
CHOKE "DISENGAGED"
CONTROL POSITION
PAR_NGBRAKE
"BRAKE"
POSITION POSITION
GEARSHIFT
LEVER
"DISENGAGED"
POSmON
CLUTCH/BRAKE PEDAL
"DRIVE"POSDON HEIGHT ADJUSTMENT KNOB
FIG. 8
STOPPING (See Fig. 8)
MOWER BLADES -
,, Move attachmentclutchlever to=DISENGAGED" po-
sition.
GROUND DRIVE -.
• Depress clutch/brakepedal intofuit"BRAKE"position.
Move gearshift leverto neutral (N) position.
ENGINE -
•Move throttleControltoslow position.
NOTE: Failuretomovethrottlecontroltoslowposition and
allowingengine toidlebeforestoppingmay cause engine
to "backfire".
Turn ignitionkey to "OFF" positionand remove key.
Always remove key when leaving tractorto prevent
unauthorizeduse.
Never usechoke to stopengine.
NOTE: Under certainconditions when tractor isstanding
idlewiththeengine running,hotengineexhaustgasesmay
cause "browning" of grass. To eliminate this possibility,
always stopenginewhen stoppingtrectoron grassareas. 12
{_ CAUTION: Always stop tractor com-
pletely, asdescribed above, beforeleav-
ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 8)
Alwaysoperate engine at fullthrottle.
Operatingengineat lessthan fullthrottlereducesthe
batterychargingrate.
•Fullthrottleoffersthe bestbaggingand mowerpedor-
mance.
TO USE CHOKE CONTROL (See Fig, 8)
Usechokecontrolwheneveryouarestartinga coldengine.
Do not useto start a warm engine.
•To engage choke control,pullknobout. Slowlypush
knobinto disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The directionand speed of movement,iscontrolledbythe
gearshift lever.
Start tractor with clutch/brake pedal depressed and
gearshift lever in neut_l (N) position.
•Move gearshiftand rangeshiftleversto desiredposi-
tion.
•Slowly release clutchibreke pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cuttingheightiscontrolledbyturningtheheightadjust-
ment knob in desired direction.
•Turn knob clockwise(f_() to raisecuttingheight.
• Turn knob counterclockwise (_)to lowercutting
height.
The cuttingheightrangeisapproximately 1-1/2" to4". The
heights are measuredfrom the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soilconditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2
inches duringthe cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•For best cuttingpedormance grassover 6 inches in
height shouldbe mowed twice. Make the first cut
relatively high; the secondto desired height.

OPERATION
TO OPERATE MOWER (See Fig. 9)
Yourtractorisequippedwithanoperatorpresencesensing
switch. Any attemptbythe operatorto leave the seat with
theengine runningand theattachmentclutchengagedwill
shut offthe engine.
•Select desired heightof cut.
•Lowermower withattachment liftcontrol.
Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES - disengageattachment
clutchcontrol
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
AI"rACHMENT CLUTCH LEVER
"DISENGAGED" POSITION "ENGAGED"
POSITION ATrACHMENT
_,_ / / LIFT LEVER
_\ )_ //HIGH POSITION
gwiTI°N
FIG. 9
TO OPERATE ON HILLS
I_CAUTION: Do not drive up or down I
hills with slopes greater than 15° and
do not drive across any slope.
Choose the slowestspeed before startingup ordown
hills.
Avoidstoppingorchangingspeed on hills.
Ifslowingis necessary,move throttlecontrolleverto
slowerposition.
Ifstoppingisabsolutelynecessary,pushclutch/brake
pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
•TOrestartmovement,slowlyreleaseparkingbrakeand
clutch/brakepedal.
• Make allturnsslowly.
TO TRANSPORT
•Raise attachment lift to highestpositionwith attach-
ment liftcontrol.
When pushingortowingyourtractor,besuregearshift
lever is in neutral(N) position.
•Do not pushor towtractorat more than five(5) MPH.
NOTE: To protecthoodfrom damage whentransporting
yourtractoronatruckor atrailer,besurehoodisclosedand
securedtotractor. Useanappropriatemeansoftyinghood
totractor(rope, cord,etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 15)
The engineinyourtractor hasbeen shipped,fromthe
factory,alreadyfilledwith summerweightoil.
•Check engine oilwithtractoron level ground.
•Remove oilfillcap/dipstickandwipeclean,reinsertthe
dipstickand screwcap tight, wait for a few seconds,
remove and read oil level. If necessary,add oiluntil
"FULL"markon dipstickis reached. Do notoverfill.
•Forcoldweather operationyou shouldchangeoilfor
easier starting(See "OIL VISCOSITY CHART"in the
Customer Responsibilitiessectionofthismanual).
•To change engineoil,see the CustomerResponsibili-
ties sectionin thismanual.
ADD GASOLINE
•Fill fuel tank. Use fresh, clean, regular unleaded
gasolinewithaminimumof87octane. (Useof leaded
gasolinewillincreasecarbon and lead oxidedeposits
and reducevalve life). Do not mix oil with gasoline.
Purchasefuel in quantitiesthatcan be usedwithin30
daystoassure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USEFRESH, CLEANWINTERGRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasehol or using ethanol or methanol) cart
attract moisturewhichleadstoseparationandformation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems,thefuel system shouldbe emptiedbeforestor-
age of 30 days or longer. Drain the gas tank, startthe
engineand letitrun untilthefuel linesand carburetorare
empty. Use freshfuel nextseason. See StorageInstruc-
tions for additional information. Never use engine or
carburetorcleaner productsinthe fuel tank or permanent
damage may occur.
I
CAUTION: Fill to bottom of gas tank |
filler neck. Do not overfill. Wipe offany I
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
13

OPERATION
TO START ENGINE (See Fig. 8)
When startingthe engineforthe firsttimeor ifthe engine
hasrunoutof fuel, it willtake extra crankingtimeto move
fuel from the tank to the engine.
•Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
• Place gear shift lever in neutral (N) position.
Move attachmentclutch to "DISENGAGED" position.
• Move throttle control to fast position
Pull choke control out for a cold engine startattempt.
For a warm engine start attempt the choke control may
not be needed.
Note: Before starting, read the warm and cold starting
procedures below.
Insertkeyinto ignitionandtum keyclockwiseto=START"
position and release key as soon asengine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute. If the engine does not start after
several attempts, push choke control in, wait a few
minutes and try again. If enginestill does notstart, pull
the choke control out and retry.
WARM WEATHER STARTING (50° Fand above)
•When engine starts, slowlypushchoke controlin until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.
•Theattachmentsandgrounddrive cannowbe used. If
the enginedoes notacceptthe load,restart the engine
and allow itto warm up for one minute using the choke
as described above.
COLD WE.ATHER STARTING (50° Fand below)
• When engine starts,slowly push chokecontrolin until
the engine begins to run smoothly. Continue to push
thechoke controlin smallstepsallowingthe engineto
accept small changes in speed and load, until the
choke control is fully in, If the engine starts to run
roughly,pull the choke controlout slightlyfor a few
seconds and then continue to push the control in
slowly. This may require an engine warm-up period
from several seconds to severa/minutes, depending
on the temperature.
• The attachments can be used dudng theenginewarm-
up period and may require the chokecontrol be pulled
out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetorfuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
sectionofthis manual.
MOWING TIPS
•Tirechainscannotbeusedwhenthemowerhousingis
attachedto tractor.
•Mower should be propedy leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
theService and Adjustmentssectionof thismanual.
•The left hand sideof mower shouldbe used fortdm-
ming.
Drive so that clippingsare dischargedontothe area
thathasbeen cut. Have thecutareatothe rightofthe
tractor. This will resultin a moreeven distributionof
clippingsand more uniformcutting.
When mowing large areas, startbyturning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the oppositedirectionmakingleft hand turnsuntil
finished (See Fig. 10 ).
If grass is extremelytall, it,should be mowed twice to
reduce load and possible Tirehazard from dded clip-
pings. Make first cutrelatively high; the second to the
desired height.
Do not mow grass when it iswet. Wet grasswillplug
mower and leave undesirable clumps. Allow grass to
dry before mowing,
Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a greund speed
that will suit the terrain and give best performance of
the attachment being used.
1
FIG. 10
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE.
•The special mulchingblade wilt recutthe grass clip-
pingsmany timesand reduce them in size so thatas
theyfallontothelawntheywilldisperseintothegrass
and not be noticed. Also, the mulched grass will
biodegradequicklyto providenutrientsfor the lawn.
Always mulchwithyourhighestengine (blade)speed
as this will provide the best recuttingaction of the
blades.
•Avoidcuttingyourlawnwhenitiswet. Wetgrasstends
toformclumpsandinterfereswiththemulchingaction.
The besttimetomow yourlawnistheearly afternoon.
Atthistimethegrasshasdriedandthe newlycutarea
willnot be exposedto thedirectsun.
•Forbestresults,adjustthemower cuttingheightsothat
the mowercuts offonlythe top one-thirdofthe grass
blades(See Fig. 11). Forextremely heavy mulching,
reduceyourwidthofcut and mowslowly.
•Certain types of grass and grassconditionsmay re-
quirethatan area be mulcheda secondtimeto com-
pletelyhidethe clippings. When doinga secondcut,
mowacrossor perpendicularto thefirstcutpath.
Change yourcuttingpatternfromweek toweek. Mow
northtosouthoneweekthenchangetoeasttowestthe
next week. This willhelppreventmattingand graining
of the lawn. .,x,o
14 FIG. 11

CUSTOMER RESPONSIBILITIES
.A,NTENANCESCHEOULE
F,LL'"OATEB
REGULAR SERVICE CEDATES
Check Brake Operation _
Check Tire Pressure
T Cheek for Loose Fasteners 1_7 V'
Sharpen/Replace Mower Blades I_,=
Chart If
Lubrication
TO Check Battery Level/Recharge
Clean Battery and Terminals I_
RCheck Transaxle Cooling k/
Adjust Blade BeLt(s)Tension q_#'s
Adjust Motion Ddve Belt(s) Tension _Jl's
Check Engine Oil Level I1 /Vw
Change Engine Oil ._1,2.3 _1_
Clean Air Filter _2
E Clean Air Screen 1#'2
GInspect Muffler/Spark Arrester I,/
I Replace Oil Filter (If equipped) 1_1,2
N Clean Engine Cooling Fins _i
Replace Spark Plug V'
Replace Air Filter Paper Cartridge
Replace Fuel Fitter I_
1 - Change more oftenwhen operating under aheavy loador inhigh ambienttemperatures.
2 - Service more oftenwhen operating indirly ordustyconditions.
3 - If equipped with oil tilter,change oil every 50 hours.
4 - Replace bladesmore oftenwhen mowingin sandysoil.
5 - If equipped withadjustable system,
6 - Notraquirad ifequipped with maintenance-free battery.
7-Tighten front axle pivotboltto 35 ft.-Ibs, maximum,
DOnotovedighten,
GENERAL RECOMMENDATIONS
The warrantyonthistractor doesnot coveritems thathave
been subjected to operator abuse or negligence. To
receivefullvaluefrom thewarranty,operatormust maintain
tractoras instructedin this manual.
Some adjustments will need to be made periodically to
properlymaintain yourtractor.
Alladjustmentsinthe Service and Adjustmentssectionof
thismanualshouldbe checkedatleastonceeach season.
Once a year you shouldreplacethe sparkplug,clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
Check engineoil level.
Check brake operation,
Check tire pressure.
Check for loosefasteners.
LUBRICATION CHART
(_ SPINDLE ZERK-_®FRONTWHEEL 't-- I1:::::::::::::::::::::
BEARING ZERK
(_ ATTACHMENT" !
CLUTCH
PIVOT(S)
(_) SAE 30 OR IOW30 MOTOR OIL
(_ GENERAL PURPOSE GREASE
_SPINDLE ZERK (_)
;.,
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY ADRY, POW-
lS OERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILITIES
TRACTOR
Alwaysobservesafety ruleswhen performingany mainte-
nance.
BRAKE OPERATION
Iftractorrequiresmorethan six (6) feet stoppingdistance
athighspeed inhigbestgear,thenbrake mustbe adjusted.
(See 'I"O ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
•Maintain properair pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3of this manual).
Keep tires free ofgasoline, oil, or insect control chemi-
cals which can harm rubber.
,. •Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
BLADE CARE
Forbest resultsmower blades mustbe kept sharp, Re-
place bent or damaged blades,
BLADE REMOVAL (See Fig. 12)
Raise mower to highestpositionto a_lowaccess to
blades.
•Removehexbolt, leckwasherandflatwashersecuring
blade.
• Install newor resharpenedblade withtrailingedge up
towardsdeck as shown.
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
• Tighten boltsecurely(30-35 Ft. Lbs.torque).
IMPORTANT: BLADEBOLTISGRADE8 HEATTREA]'ED.
NOTE: Wedo notrecommendsharpeningblade- but ifyou
do, be sure the blade isbalanced.
BLADE _MANDREL
IJA°SEMDLV
TRAIUNG EDGE
FLAT WASHER _ _ I
LOCKWASHER !
HEXeOLT.
GRADE,,
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX UNES ON THE BOLT HEAO.
FIG. 12
TO SHARPEN BLADE (See Fig. 13)
Care should be taken to keep the blade balanced. An
unbalancedbladewillcauseexcessivevibrationandeven-
tual damage to mower and engine.
•The bladecanbesharpenedwitha fileorona grinding
wheel. Do not attempttosharpenwhileon the mower.
To checkbladebalance,youwillneed a 5/8"diameter
steelbolt,pin,ora conebelancer. (Whenusinga cone
balancer, follow the instructions-suppliedwith bal-
ancer).
•Slidebladeontoanunthreadedportionofthesteelbolt
orpinand holdthe boltor pinparallelwiththeground.
If blade is balanced, it shouldremain in ahorizontal
position. If eitherend ofthe blade movesdownward,
sharpenthe heavyend untilthe blade isbalanced.
NOTE: Do notusea nattforbalancingblade. The lobesof
the center holemay appear tobe centered, butare not.
CENTER HOLE / /
,. ADE
OR PIN _
FIG. 13
16

CUSTOMER RESPONSIBILITIES
BATFERY
Yourtractorhas a batterycharging systemwhichissuffi-
cient for normal use. However, periodicchargingof the
batterywith an automotivechargerwillextend itslife.
Keep battery and terminalsclean.
•Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour,
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
Remove terminalguard.
•DisconnectBLACKbatterycable first then RED bat-
tery cable and removebattery fromtractor.
•Rinse the batterywith plainwater and dry.
•Cleanterminalsandbatterycable endswithwirebrush
untilbright.
• Coat terminalswithgrease or petroleumjelly.
•Reinstall battery (See "CONNECT BATTERY" in the
Assemblysectionofthis manual).
V-BELTS
Check V-belts fordeterioration and wearafter 100 hoursof
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
Keep transaxle free from build-upof dirtand chaffwhich
can restrictcooling,
ENGINE
LUBRICATION
Only use high qualitydetergent oilrated withAPI service
classificationSF, SG or SH. Select theoil'sSAE viscosity
gradeaccordingtoyourexpected operatingtemperature,
SAE VISCOSITY GRADES
_20_0o
.30 • -20o .10 _0°10 °20 °30°
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OiL CHANGE
FIG, 14
NOTE: Althoughmulti-viscosity oils(5W30, lOW30 etc.)
improve startingin coldweather, thesemulti-viscosityoils
will resultin increased oilconsumptionwhen usedabove
32°F. Checkyour engineoillevelmore frequentlytoavoid
possibleengine damage fromrunninglowon oil.
Changethe oilafterevery25 hoursofoperationorat least
oncea yearifthetractorisnotusedfor25 hoursinoneyear.
Check the crankcase oil level beforestartingthe engine
and after eacheight(6) hoursofoperation. Tightenoilfit_
cap/dipsticksecurely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 14 and 15)
Determine temperature range expectedbefore oil change.
All oil must meet API service classificationSF, SG or SH.
Be sure tractor is on level surface.
•Oilwilldrain more freely when warm.
•Catch oilinasuitablecontainer.
Remove oilflUcap/dipstick.Be carefulnot toallow dirt
to enter the enginewhen changingoil.
•Remove drain plug.
•Afteroilhasdrainedcompletely,replaceoildrainplug
and tightensecurely.
Refillenginewithoilthroughoilfill dipsticktube. Pour
slowly. Do notoverfill. Forapproximatecapacltysee
=PRODUCT SPECIFICATIONS" on page 3 of this
manual.
• Usegaugeonoilfill cap/dipstickfor checkinglevel. Be
sure dipstickcap is tightened securely for accurate
reading. Keep oil at "FULL"lineon dipstick.
OIL _AIR SCREEN
°I s,s,cK
FIG. 15
17

CUSTOMER RESPONSIBILITIES
AIR FILTER (See Fig. 16)
Your engine will not run properly using adirty air filter,
Cleanthefoam pre-cleanerafter every 25 hoursofopera-
tionor every season. Service papercartridgeevery 100
hoursofoperationorevery season,whicheveroccursfirst.
Serviceair cleaner more often underdustyconditions.
•Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
•Slidefoam pre-cleaner offcartridge.
•Wash it inliquiddetergent and water.
•Squeeze itdry in a clean cloth.
•Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
If verydirtyor damaged, replace pre-cleaner.
f•Reinstallpre-cleanerovercartridge.
•Reinstallcover and secure with knob(s).
TO SERVICE CARTRIDGE
•Remove wing nutsand cartridgeplate.
•Carefullyremovecartridgeto preventdebrisfromen-
teringcarburetor.
•Cleancartridgebytappinggentlyonflatsurtace. Ifvery
dirtyordamaged, replacecartridge.
•Reinstallcartridgeplate,wing nuts,precteaner,cover
and securewith knob(s).
IMPORTANT; PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE.
FOAM
PLATE
AIR SCREEN :ARTRIDGE
CLEAN AIR SCREEN (See Fig. 16)
Air screen mustbe keptfree of dirt and chaff to prevent
enginedamage from overheating.Cleanwithe wirebrush
or compressedair to removedirtand stubbornddedgum
fibers.
ENGINE COOLING FINS (See Fig. 17)
Remove any dust, dirtor oil from engine coolingfins to
preventenginedamagefrom overheating.Airguidecovers
mustbe removed.Removesidepanelsandhood(See "TO
REMOVE HOOD AND GRILL ASSEMBLY" inthe Service
and Adjustmentssectionofthis manual).
ENGINE <_
COOLING FINS
&
AIR GUIDE COVER (BOT H SIDES)
FIG. 17
FIG. 16
18

CUSTOMER RESPONSIBILITIES
MUFFLER
Inspectend replacecorrodedmufflerandsparkattester(if
equipped)as itcould createa fire hazard and/ordamage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hoursof operation,whichever
occurs first. Spark plugtype and gapsettingare shownin
"PRODUCT SPECIFICATIONS" onpage 3 ofthismanual.
IN-LINE FUEL FILTER (See Fig. 18)
The fuelfiltershouldbe replacedonce eachseason. Iffuel
filterbecomesclogged,obstructingfuel flowtocarburetor,
replacementis required.
• With engine cool, remove filter and plug fuel line
sections.
•Place new fuel filterin positionin fuel linewitharrow
pointingtowardscarburetor.
•Be sure there are no fuel line leaks and clamps are
properlypositioned.
•Immediatelywipe up any spilledgasoline.
CLAMP CLAMP
FUEL
RLTEI
FIG. 18
CLEANING
• Clean engine, battery, seat, finish, etc. of all foreign
matter.
Keepfinished surfacesand wheelsfree ofallgasoline,
oil, etc.
Protectpainted surfaceswithautomotivetypewax.
We do not recommendusinga garden hose to cleanyour
tractorunlessthe electrical system,muffler,air filter and
carburetorarecoveredtokeepwaterout. Water inengine
can resultin a shortenedengine life.
19

SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where itcannot come in contact with
plug.
TRACTOR
TO REMOVE MOWER (See Fig. 19)
Mowerwillbeeasier'toremovefromtherightsideoftractor,
• Placeattachmentclutchin"DISENGAGED" position.
Moveattachmentliftleverforwardtolowermowertoits
lowestposition.
Rollbelt offengine pulley.
•Disconnectclutch rodfrom clutchlever by removing
retainerspring.
• Disconnect anti-sway bar from chassis bracket by
removingretainerspring.
•Disconnectsuspensionarmsfrom rear deckbrackets
by removingretainersprings.
Disconnectfrontlinksfromdeck byremovingretainer
springs,
• Raise liftleverto raise suspensionarms. Slidemower
outfrom undertractor,
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR,
REMOVE THE FRONT LINKS.
TO INSTALL MOWER (See Fig. 19)
Raise attachment liftleverto itshighestposition.
•Slidemower undertractorwithdischargeguardtoright
side of tractor.
•Lowerliftleverto its lowest position.
•Installmowerin reverseorderof removalinstructions.
RETAINER
SPRING
ANTI-SWAY BAR RETAINER
SPRINGS
(BOTH SIDES)
FIG. 19
20