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  9. Craftsman 917.272054 User manual

Craftsman 917.272054 User manual

Owner's Manual
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.272054
• Safety
•Assembly
•Operation
•Maintenance
•Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers toyourquestions
about thisproduct,Call:
1-800-659-5917
Sears Craftsman Help Line
5am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.conVcraftsman
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications.......................... 6
Assembly .............................................. 8
Operation ............................................ 11
Maintenance Schedule ...................... 17
Maintenance ....................................... 17
Service and Adjustments.................... 21
Storage ............................................... 27
Troubleshooting ................................. 28
Repair Parts........................................ 32
Parts Ordedng ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructionsin the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returningyour
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available buta trip charge will apply.This warranty appliesonly while this
productis in the United States.
ThisWarranty does not cover:
• Expendable items which become wom dudng normal use, suchas blades, spark
plugs,air cleaners, belts and oil filters.
•Tire replacement _repair caused by punctures from outside objects, such as nails,
thoms, stumps, or glass.
• Repairs necessary because of operator abuse, includingbut notlimited to, damage
caused by towing objects beyond the capability of the dding equipment, impacting
objectsthat bend the frame or crankshaft, or over speeding the engine.
•Repairs necessary because of operator negligence, including but notlimited to,
elactdcal and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
dehds, or the failure to maintain the equipment according to the instructionscon-
tained in the owner's manual.
•Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes. Aproductis "used for
commercial purpose" if is used for any purpose other than single family household
dwellingsor in usage where profitis made.
LIMITED 90 DAYWARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery includedwith this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the batteryat no charge. Warranty
service is available free of charge by retuming your Craftsman dding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply.This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rightswhich
may varyfrom state tostate.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cuttingmachine is capable of amputating hands and feet and
throwingobjects. Failure to observe the followingsafety instructionscould result in
serious injury or death.
I. GENERAL OPERATION
• Read, understand, and follow all
instructionsin the manual and on the
machine before starting.
•Onl_ allow responsibleadults, who are
famdiar with the instructions,to operate
the machine.
•Clear the area of objects such as
reeks, toys,wire, etc., whichcould be
picked up and thrown by the blade.
•Be sure the area is clear of other
people before mowing. Stop machine
ifanyone enters the area.
•Never carry passengers.
•Do notmow in reverse unless abso-
lutely necessary. Always lookdown
and behind before and while backing.
• Be aware of the mower discharge
directionand do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
• Slow down before turning.
•Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
•Turn off blades when notmowing.
•Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
•Do not operate the machine while
under the influence of alcohol or drugs.
•Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck.
•Data indicates that operators, age 60
i/aearaand above, are involved in a
rge percentage of dding mower-
related in udes. These et:!eratora
should eva uate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
•Keep machinefree ofgrass, leaves or
other debris build-upwhich can touch
hot exhaust /engine partsand bum. Do
not allow the mower deck to plow leaves
or otherdebds which can cause build-
up to occur.Clean any oil or fuel
spilla_e before operating or storingthe
machine. Allow machine to cool before
storage. 3
I1.SLOPE OPERATION
Slopes are a major factor related to loss-of-
control and tipover accidents, which can
result in severe injuryor death. All slopes
require extra caution. If you cannotbeck up
the slope or if you feel uneasy on it, do not
mow it.
DO:
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree
tirebs,etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overture the
machine. Ta/I grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stabilityof the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stoppingon a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
• Do not turn on slopes unless neces-
sary, and then, turn slowlyand gradu-
ally downhill, if possible.
•Do notmow near drepoffs, ditches, or
embankments, The mower could
suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
•Do not mow on wet grass. Reduced
traction could cause sliding.
•Do not try to stabilize the machine by
putting your foot on the ground.
•Do not use grass catcher on steep
slopes.
III.CHILDREN
Tragicaccidentscanoccuriftheoperator
isnotalerttothepresenceofchildren.
Childrenareoftenattractedtothe
machineandthemowingactivity.Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Never carry children. They may falloff
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
•Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
•Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
•Never run a machine inside a closed
area.
•Keep nuts and bolts, especiaUyblade
attachment halts, tight and keep
equipment in good condition.
•Never tamper with safety devices.
Check their proper operation regularly.
•Keep machine free ofgrass, leaves, or
other debds build-up. Clean oil or fuel
spillage. Allow machine to cool before
stodng.
• Stop and inspectthe equipment if you
strike an object. Repair, if necessary,
before restarting.
•Never make adjustments or repairs
with the engine running.
• Grass catcher components ore subject
to wear, damage, and deterioration,
which could expose moving partsor
allow objects to be thrown. Frequently
check componentsand replace with
manufacturer's recommended parts,
when necessary.
•Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicingthem.
•Check brake operation frequently.
Adjust and service as required.
@@@@@
•Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
•Never carry passengers or children
even with the blades off.
•Do not reow irl reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
•Never carrychildren. They may fall off
and be sedously injuredor interfere
with safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine offif children
enter the area.
• Before and when backing, look behind
and down for small children.
•Mow up and down slopes (15°Max),
not across.
•Remove obstacles such as rocks,tree
limbs, etc.
•Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
4
• Use slow speed. Choose a low gear so
that you willnot have to stopor shift
while on the stope.
•Avoid startingor stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
•Do not turnon slopes unless Races-
sery, and then, turn slowly and gradu-
ally downhill,if possible.
_Look for this symbol to point out
importantsafety precautions. It means
CAUTION!I! BECOMEALERTI!! YOUR
SAFETY IS INVOLVED.
,_ CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where itcannot contact spark
plug.
_CAUTION: Do not coast down a hill
in neutral, you may lose control ofthe
tractor.
CAUTION: Towonly the attachments
that are recommended by and comply
with specificationsof the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possiblespeed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose tractionwith
the ground and cause you to lose control
ofyour tractor.
_WARNING: Engine exhaust, some of
its constituents,and certain vehicle
COmponentscontain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
_WARNING: Batteryposts,terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birthdefects or other reproductiveharm.
Wash hands after handling.
5
PRODUCTSPECIFICATIONS
3ASOLINE 1.25 GALLONS
CAPACITY UNLEADED
_,NDTYPE: REGULAR
31LTYPE ShE 10W30 (ABOVE
32°F)
'API-SF-SJ): SAE 5W-30
(BELOW 32°F)
DILCAPACITY: W/FILTER: 4.0 PINTS
W/OFILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RC12YC
:GAP:.040")
3ROUND SPEED FORWARD:
'MPH): 1sT 1.2
2N° 1.5
3RD 2.4
4TM 3.5
5TM 4.8
6TM 5.3
REVERSE: 1.5
TIRE PRESSURE:FRONT: 14 PSI
REAR: 10 PSI
CHARGING
SYSTEM: 15 AMPS@3600 RPM
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please reed and retain this manual. The
instructionswill enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is avaUab_eon this
product. Contactyour nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
•Follow a regular schedule In maintain-
ing, Cadng for and using your tractor.
Follow the instructionsunder =Mainte-
nance" and "Storage" sectionsof this
owner's manual.
_I,WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-cevered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark an'ester meeting applicable local
or state laws (if any). If a spark an'ester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similarlaws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS sectionof
this manual).
6
Steering
WheelInsert
C2
I_(1) Hex Bolt
3/8-16 x 1
Steering
ooo,
Steering Wheel
(1) Lockwasher 3/8
(1) Locknut
5/16-18
_Steering
Wheel Adapter
\
(1) Large Flat Washer
(1) Hex Bolt
5/16-18 x 1-1/4
t teering
Extension
Shaft
\Seat
__%.._,(1) Washer
17/32 x 1-3/16 x 12
Gauge
_(1) Knob
Slope Sheet
For Future Use
Keys
I1
(2) Keys Video Cassette
Yournew tractor has been assemb|ed at the factory with exception of those parts lel
unassembled for shipping purposes,To ensure safe and proper operationof your
tractor all parts and hardware you assemble must he tightened securely.Use the
correct toolsas necessary to insure proper tightness. Review the video cassette be
you begin,
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16"wrench (1) Pliers
(2) 1/2"wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your pointof
view, when you are in the operating
position (seated behind the steedng
wheel),
TO REMOVETRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and partscartons from carton.
2. Cut. from top to bottom, along lines on
all four cornersof carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVINGTRACTOR
FROM SKID
ATTACHSTEERINGWHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 bex bolt and _ocknut.
Tighten securely.
2. Place tabs of steering boot over tab
slotsin dash and push down to
secure.
INSTALL STEERING WHEEL
3, Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steedng wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Positionsteering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 3/8 Ioc
washer, 3/8 hex bolt and lighten
securely.
7. Snap steering wheel insert into cel
of steedng wheel.
8. Remove protective matedals from
tractor hood and gdll.
IMPORTANT: Check for and remove
staples in skid that may puncturetires
where tractor isto rolloff skid.
HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1. Liftseat pan to raised position end
open batterybox door.
NOTE: If this batteryisputintoservice
after month and year indicated on lab,
(label located between terminals) cha
batteryfor minimum ofone hour at 6-1
amps. (See "BATTERY" in Maintenanc(
section of this manual for charging
instructions).
Door
INSTALL SEAT
Adjust seat before tighteningadjustment
knob,
1. Remove adjustment knob end fiat
washer secudng seat to cardboard
packing and set aside for assembly of
seat totractor.
2. Pivot seat upward and remove from
the cardboard packing, Remove the
cardboard packing and discard,
3. Place seat on seat pan so head of
shoulder bolt is positionedover large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towardsroar of tractor.
5. Pivot seat and pan forward end
assemble adjustment knob and fiat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat,
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal ell the way down.
8. Get off seat withoutmovingits
adjusted position.
9. Raise seat and tighten adjustment
knob securely,
Seat
Bolt
Flat Washer
NOTE: You may now rollor drive your
tractor off the skid. Follow the appropriate
instructionbelow to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment liftlever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral {N)
position,
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
,_WARNING: Before starting, read,
understand and follow all instructionsin
the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor isclear
of other people and objects.
1. Be sure all the above assembly steps
have been completed,
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position,
depress elutch/brake pedal and set
the parking brake.
4. Place gear shiftlever in neulfal (N)
position.
5, Press lift lever plunger and raise
attachment liftlever to its highest
position.
6. Start the engine. After engine has
started, move throttlecontrolto idle
position.
7. Depress clutch/broke pedal intofull
"BRAKE" position and hold. Move
gearshift lever to 1stgear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake tostop tractor, set parking
brake and place gearshift lever in
neutral position.
10.Turn ignitionkey to "OFF" position.
Continue with the instructionsthat follow.
9
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
updght position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch intohole on back of
mower deck.
_CAUTION: Do notremove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
Mulcher
Plate
Shield
Latch
Hooks
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Yourmower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcber blades are de-
signed for discharging and bagging also.
CHECKTIRE PRESSURE
The tires on your tractor were ovedn-
fiated at the factory for shipping pur-
poses. Correct tire pressure is important
for bestcutting performance.
•Reduce tirepressure to PSI shown in
"PRODUCT SPECIFICATIONS"
section of this manual.
CHECK DECK LEVELNESS
For best cuttingresults, mower housing
should be propedy leveled, See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustmentssection of this
manual,
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for
replacing motion and mower blade ddve
belts in the Service and Adjustments
section of this manual. Vedfy that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor,check tosee thatthe brake is
propody adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
/CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THATYOU RECEIVE THE
BEST PERFORMANCE AND
SATISFACTION FROM THIS QUALITY
PRODUCT,
PLEASE REVIEWTHE FOLLOWING
CHECKLIST:
,/All assembly instructions have been
completed.
/No remaining loose parts in carton.
4" Battery is propedy prepared and
charged. (Minimum 1 hour at 6
amps).
,/Seat is adjusted comfortablyand
tightened securely.
,/All tires are propedy inflated. (For
shipping purposes, the tires were
ovednfiatnd at the factory).
•/ Be sure mower deck is propody
leveled side-to-side/front-to-rear for
bestcutting results. (Tires must be
propedy inflated for leveling).
,/Check mower and ddve belts, Be sure
they are muted propody around
pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are stillsecure and wires are propedy
clamped.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAYEXTRA A]-FENTION TO
THE FOLLOWING IMPORTANT ITEMS:
v' Engine oil is at proper level.
,/Fuel tank Is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
A =`
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OILPRESSURE LIGHTS ON OVER TEMP
LIGHT
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
LOCKED MOWER LIFT
r_'_ R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED
DANGER, KEEP HANDS AND FEET AWAY
(SEE SAFETY RULES SECTION)
FREEWHEEL
(Automate Models only)
11
KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourselfwith the locationsof
variouscontrolsand adjustments. Save this manual for future reference.
Attachment IgnitionSwitch
Clutch
Ammeter ..... - ..
Throffie/Choke
Control
Light Switch
Lift
Plunger
Attachment
Lift Lever
Clutch/Brake
Pedal Height
Adjustment
Parking Brake Lever
Gearshift Lever
Our tractorsconformto the safety standards of the American
National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER -Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER oUsed to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used forstarting
and stopping the engine.
LIFT LEVER PLUNGER -Used to
release attachment llftlever when
changing its position.
LIGHT SWITCH -Turns the headlights on
and off.
PARKING BRAKE LEVER -Locks
clutch/brake pedal into the brake
position.
THROTTLEICHOKE CONTROL- Used
for starting and controllingengine speed.
12
The operation of any tractor can resultin foreign objects thrown into
the eyes, which can resultin severe eye damage. Alwayswear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide visionsafety mask
over spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat withoutfirst setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "EN-
GAGED" posiUonand release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position. Make sure parking brake will
hold tractor secure.
AttachmentClutchLever
+Engaged"Position
Throttle/
Choke
"Disengaged"
Clutch/
Brake,
Brake
Lever
Position Position
STOPPING
MOWER BLADES -
• To stop mower blades,meve attach-
ment clutchlever to "DISENGAGED"
position.
GROUND DRIVE -
•To stop ground ddve, depress clutch/
brake pedal into full "BRAKE" position.
•Move gearshift lever to neutral (N)
position.
ENGINE-
•Move throttle control to slow position.
NOTE: Failure to movethrottle controlto
slow position and allowing engine to idle
before stoppingmay cause engine to
"backfire".
•Turn ignition key to "OFF" pesiUon and
remove key. Always remove key when
leaving tractor to prevent unauthodzed
use,
•Never use choke tostop engine.
IMPORTANT: Leaving the ignitionswitch
in any positionother than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditionswhen
tractor is standing idlewith the engine
running, hot engine exhaust gases may
cause "browning" of grass. Toeliminate
this possibility,always stop engine when
_Ocppingtractor on grass areas.
AUTION: Always stop tractor
completely, as described above, before
leaving the operator's position;to empty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
•Operating engine at less then full
throttle reduces the battery charging
rate.
•Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlledby the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to
start movement,
IMPORTANT: Bring tractorto a complete
stop before shiftingor changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The positionof the attachment liftlever
determines the cutting height.
•Grasp liftlever.
•Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heightsare
measured from the ground to the blade tip
with the engine not running. These
heightsare approximate and may vary
depending upon soil conditions,height of
grass and types of grass being mowed.
13
•The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
dudng hot months. For healthier and
better lookinglawns, mow often and
after moderate growth.
•For best cuttingperformance, grass
over 6 inches in height should be
mowed twice, Make the first cut
relativelyhigh; the second to desired
height,
TO ADJUST GAUGE WHEELS
Gauge wheels are propedy adjusted
when they are slightlyoff the ground
when mower isat the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
positionto help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See _TOADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightlyoff the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.
Gauge
Wheel
3/8-16-
Locknut Shoulder
3/8 _/_Bolt
Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment
clutchengaged willshut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_I_CAUTION: Do not operate the mower
withouteither the entiregrass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachment
ClutchLever Attachemnt
=Engaged" High
Position ,Position
Low
Position
Position
Deflector
Shield
TO OPERATE ON HILLS
_CAUTION: Do notdrive upor down
hillswith slopes greater than 15" and do
notdrive across any slope,
• Choose the slowest speed before
starting up or down hills.
•Avoid stopping or changingspeed on
hills,
• If slowing isnecessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quicklyto
brake position and engage parking
brake.
•Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightlyas you restartmovement.
•To restart movement, slowly release
parking brake and clutch/brake pedal.
•Make all tums slowly.
TO TRANSPORT
•Raise attachment liftto highest position
with attachment liftcontrol.
•When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
•Do not pushor tow tractor at more than
five (5) MPH.
NOTE: To protect hoodfrom damage
when transportingyour tractor on a truck
or a trailer, be sure hood isclosed and
secured to tractor. Use an appropriate
means of tyinghood to tractor (rope, cord,
etc.).
t4
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are
recommended by and comply with
specificationsof the manufacturer of your
tractor.Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose tractionwith the
ground and cause you to lose controlof
your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory,already filled
with summer weight oil.
f. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/
dipstick;wipe oil off, Reinsert the
dipstick intothe tube and rest oil fill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
=FULL" mark on dipstick is reached.
Do notoverfill.
• For cold weather operationyou should
change oilfur easier starting(See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
• To change engine oil, see the Mainte-
nance section in this manual.
Oil Fill Cap/
Dtpsteck
ADD GASOLINE
•Fillfuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
depositsand reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantitiesthat can be used within 30
days to assure fuel freshness.
IMPORTANT: When operatingin
AOAWARNING: Experience indicatesthat
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation ofacids dudng storage. Acidic
gas can damage the fuel system ofan
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drainthe gas tank, start the engine
and let it run untilthe fuel lines and
carburetor are empty. Use fresh fuel next
season. See Storage Instructionsfor
additional information. Never use engine
or carburetor cleaner products in the fuel
_k or permanent damage may occur.
CAUTION: Fillto bottomofgas tank
filler neck. Donot overfill. Wipe offany
spilled oil or fuel. Do not store, spillor use
gasoline near an open flame.
TO START ENGINE
Whenstarlingtheeagine fur thefirst time orif
theenginehasrunoutoffuel, itwiqtakeextra
crenklegitma tomovefuel from thetankto the
engine.
1. Sit on seat in operating position.
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral(N)
position.
3. Move attachment clutchto =DISEN-
GAGED" position.
4. Move throttlecontrol to choke position.
NOTE: Beforestarting,readthe warm and
coldsta_ng prcoedumsbelow.
5. Insert key intoignition and tum key
clockwise to =START" positionand
release key as soon as engine starts.
Do not run starter continuouslyfor
morethan fifteen seconds per minute. If
the engine does not start after several
attempts, move throttlecontroltofast
position,wait a few minutesand try
again. If engine stilldoes not start,
move the throttle controlback tothe
choke positionand retry.
WARMWEATHER STARTING(50° F and
above)
temperatures below 32°F(0°C), use fresh, 6. When engine starts, move the throttle
clean winter grade gasoline to help control to the fast position.
insure goad cold weather starting. •The attachments and groundddve can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as descdbed above.
15
COLD WEATHERSTARTING(50°F and
below)
6. When engine starts, allow engine to
runwith the throttlecontrol in the
choke positionuntil the engine runs
roughly,then move throttle control to
fast position. This may require an
engine warm-up pedod from several
seconds to several minutes, depend-
ing on the temperature.
• The attachments can also be used
during the engine warm-up pedod.
NOTE: Ifat a highaltitude(above3000 _et)
orin coldtemperatures(below 32 F)the
carburetorfuelmixturemay needto be
a_usted for best enginepe_ormance. See
"To ADJUST CARBURETOR"in _Service
and Ac_usf_lentssectionof this manual.
MOWlNGTIPS
•Mower should be properly leveled for
best mowing performance. See _TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
•The left hand side of mower should be
used for 'ramming.
• Ddve so that clippings are discharged
onto the area that has been cut. Have
the cut area to the dght ofthe tractor.
Thiswill result in a more even distribu-
tionof clippingsand more uniform
cutting.
•When mowing large areas, start by
turningto the dght so that clippingswill
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
•Ifgrass is extremely tall, it should be
mowed twice to reduce load and
possiblefire hazard from dried
clippings. Make first cut relatively high;
the second to the desired height.
•Do notmow grass when it iswet. Wet
grass will plug mower and leave
undesirable dumps. Allow grass to dry
before mowing.
•Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the qualityof cut desired.
•When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used. 16
MULCHING MOWINGTIPS
IMPORTANT: For best performance,
keep mower housingfree of built-up
grass and trash. Clean after each use.
•The special mulchingblade will recut
the grass clippingsmany times and
reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrientsfor the lawn.
Always mulch with your highest
engine (blade) speed as this will
provide the best racutting actionof the
blades.
•Avoid cutting your lawn when it iswet.
Wet grass tends to formclumps and
interfereswith the mulchingaction.
The best time to mow your lawn is the
eady aftemoon. At this time the grass
has dded and the newly cut area will
not be exposed tothe directsun.
•For best results,adjustthe mower
cuttingheight so that the mower cuts
off only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly,
•Certain types of grass and grass
conditionsmay require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpen-
dicular tothe first cut path.
•Change your cutting pattern from week
to week. Mow northto southone week
then change to east to west the next
week. This will help prevent matting
and grainingof the lawn.
Max 113"
ASyOUCOMPLE1E __/'i/I:_A_ _'_ _.'b '_ _,J ,, =_vjj.
Ch_ _k. O_,,,,,tior, I/ V' F
c,,_T.P,_,. I,' € r
ChecX Op_at or Presence imtl
T In_k Systar,_ _#/ J
R c,.,__ _ F,,=...,,, ,,,,' V', V' J
As,.,p._._o.,o--,=o= V', /
._ t.b,=_,,c.,_ v' v' /
0 Ch.__L_v_r I_, J
RC_arl B;tt_'Dry an d Tl_nlk_ls _I_ /
Chec_ Tmns,mde Cooling I1_ [
AdjustBladeBe_s)Ten=on _s [
Adjust MOtiOnDriVeBel_s) T_mslo_ _s r
Change Engine Oil _:r_ (1_ I
E C_n _F*lt_ I/z J
N clean Ai_ Scmo_ I_ j
G Insped Muffler/Spark Ane_ter _l_ J
J I_p_ac.OilFiler (If aquipped) f_._ J
E Clean Engine Cooling Firls _J
ReplaceSparkPlug li/ €I
_" _-'_'_ € I
4 F_plac_ Ma_r_ _n _ raowl_ l__r_y sol. DO rm o_ht_.
GENERAL RECOMMENDATIONS
The warranty on thistractordoes net cover
itemsthat have been subjected to operator
abuse or negligence. To receivefull value
from the warranty,operatormust maintain
tractor as insb'uctedin _is manual.
Soma adjustmentswill need to be made
pedodleally to properlymaintain your
tractor.
All adjustmentsin the Serviceand
Adjustmentssecitonof this manual should
he checked at least once each season.
• Once a year you should replacethe
spark plug,clean or replace air filter,and
check blades and beltsfor wear. A new
spark plug and clean air filterassure
proper air-fuelmixture and help your
engine mn better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
intedock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
Zerk Zerk
_Front Wheel
Bearing Bearing Zerk
Zerk
_)SAE 30 or 10w30MOTOR OIL
(_GENERALPURPOSEGREASE
_REFER TO Maintenance"ENGINE"SECTION
IMPORTANT: Do not oil or grease the pivot
pointswhich have special nylon bearings.
Viscous lubdcantswill attract dust and dirt
that will shorten the life of the self-lubricat-
ing bearings. Ifyou feel they must be
lubricated, use only a dry, powdered
graphite type lubricant sparingly.
17
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractorrequires more than six (6) feet
stoppingdistance at high speed in
highestgear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" inthe
Service and Adjustments section of this
manual).
TIRES
•Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
•Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
•Avoid stumps,stones, deep ruts, sharp
objects and other hazards that may
cause tiredamage.
NOTE: To seal tire punctures and prevent
fiat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and intedock
systems are workingpropedy. If your
tractor does not function as described,
repair the problem immediately.
•The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
•When the engine is running, any
attempt by the operator to leave the
seat withoutfirst setting the parking
brake should shut off the engine.
•When the engine is running and the
attachment dutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutchshould never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
keptsharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest positionto
allow access to blades.
2. Remove hex bolt, lock washer and fiat
washer securing blade.
3. Install new or resharpened blade with
trailingedge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer
and fiat washer in exact order as
shown.
5. Tighten boltsecurely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade boltis grade 8 heat
treated. Star
Center
Flat Washer Mandrel
Assembly
_-- HexBolt,
*AGrade8 heatb'eatedboltcanbe identified
bysix lineson the bolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with afile
or on a gdndingwheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need
a5/8" diameter steel bolt, pin, or acone
balancer. (When using a cone bal-
ancer, follow the instructionssupplied
with balancer.)
NOTE: Do not use anail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded
portionof the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position, if either end of
the blade moves downward, sharpen
the heavy end untilthe blade is
balanced.
CenterHole._
5/8"Bo_
or Pin _ _"_'_._
BATTEF Y _ _Blade
Your tractor has a batterycharging system
whioh is sufficientfor normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
18
•Keep battery and terminals clean.
• Keep battery boltstight.
•Keep small vent holes open.
•Recharge at 6-10 amperes for 1 hour.
NOTE: The odginal equipment battery on
your tractor is maintenance free. Donot
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary,
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminalscan cause the battery to "leak"
power.
1. Open batterybox door.
2, Disconnect BLACK battery cable first
then RED battery cable and remove
batteryfromtractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See =REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for detedoration and wear
after 100 hours of operation and replace
ifnecessary. The belts are not adjustable.
Replace belts if they begin to slipfrom
wear.
TRANSAXLE COOLING
Keep transaxle free from build-upof dirt
and chaff which can restrictcooling.
ENGINE
LUBRICATION
Only use high qualitydetergent oil rated
with API service classificationSF-SJ.
Select the oil's SAE viscositygrade
according to your expected operating
temperature.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oilchange. All oil must meet API
service classificationSF-SJ.
•Be sure tractor is on level surface.
•Oil will drain more freely when warm.
•Catch oil in a suitable container.
1. Remove oll fill cap/dipstick. Be careful
notto allow dirt to enter the engine
when changing oil.
2. Remove cap from end of drain valve
and install the drain tube onto the
fitting.
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on ff_edrainvalve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning dockwise untilthe
[)in is in the locked positionas shown.
6, Remove the drain tube and replace
the cap onto tothe end of the drain
valve.
7. Refillengine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
=PRODUCT SPECIFICATIONS"
section of this manual.
8. Use gauge on oil fill cap/dipstickfor
checking level. Insert dipstick into the
tube and rest the oil fill cap on the
tube. Do not thread the cap onto the
tube when taking reading. Keep oil
at =FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
Oil DrainValve
Closed _ Tube
and
Locked
posi'don
_P_T_ PJ_ GE_ATEO _?_ NEXTOL _GE
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
CLEAN AIR SCREEN
Air screen must be keptfree of dirtand
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirtand
stubborn dded gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
19dean at all times.
Every 100 beurs of operation (more often
under extremely dusty,dirty conditions),
remove the blower housing and other
coolingshrouds. Clean the cooling fins
and external surfaces as necessary.
Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
coolingfins, and/or cooling shrouds
removed will cause engine damage due
to overheating.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Remove knob and cover.
2. Remove wing nut and air cleaner from
base.
TO SERVICE PRE-CLEANER
3. Slide foam pre-cleaner off cartddge.
4. Wash it in liquid detergent and water.
5. Squeeze it dry in aclean cloth. Allow
it to dry.
6. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE
•Replace a dirty, bent, or damaged
cartridge.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will
damage the cartridga.
7. Reinstall the pre-cleaner (cleaned
and oiled) over the paper cartddge.
8. Reassemble air cleaner, wing nut,
cover and tighten knob securely.
___._ver Knob
AirCleaner___._ _._g Nut
Cover (_ _,______r_Rubber
Foam_ _ _ Grommet
Pre- _- ,-r_\ /
Cleaner Air Cleaner
er_ "_._pA_pCer Cartridge
A" Air Cleaner
MUFFLER
Inspect and replace corroded muffler
and spark an'ester (if equipped) as it
could create a fire hazard and/or
damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oilchange if the tractor is
used more than 100 hours in one year.
1. Drain oil from engine crankcase (See
=TOCHANGE ENGINE OIL" in this
section of this manual, throughstep
remove drain plug).
2. Remove oil filter and wipe off filter
adapter.
3. Apply a thin coating of new engine oil
to the rubber gasket on replacement
oil filter.
4. Install replacement oil filter on filter
adapter. Turn oil filter clockwise until
rubber gasket contacts the filter
adapter, _hentighten filter an addi-
tional 1/2 turn.
5. Fillcrankcase with new oil (See "TO
CHANGE ENGINE OIL"in thissection
of this manual). For approximate
capacity see "PRODUCT SPECIFICA-
TIONS" section of this manual.
6. Start the engine and check for oil
leaks. Correct any leaks before
placing engine into full operation.
OilFilter
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. Iffuel fifier becomes
clogged, obstructingfuel flew to carbure-
tor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in positionin fuel
line with arrow pointingtowards
carburetor.
3, Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled
gasoline.
FC__ Clamp
20

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Sears 917O251550 owner's manual

Makita BLM430 instruction manual

Makita

Makita BLM430 instruction manual

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