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Craftsman 917.272054 User manual

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STERWINS ELM2-36P-3W.4 Assemby - Use - Maintenance Manual

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Owner's Manual
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.272054
• Safety
•Assembly
•Operation
•Maintenance
•Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers toyourquestions
about thisproduct,Call:
1-800-659-5917
Sears Craftsman Help Line
5am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.conVcraftsman
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications.......................... 6
Assembly .............................................. 8
Operation ............................................ 11
Maintenance Schedule ...................... 17
Maintenance ....................................... 17
Service and Adjustments.................... 21
Storage ............................................... 27
Troubleshooting ................................. 28
Repair Parts........................................ 32
Parts Ordedng ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructionsin the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returningyour
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available buta trip charge will apply.This warranty appliesonly while this
productis in the United States.
ThisWarranty does not cover:
• Expendable items which become wom dudng normal use, suchas blades, spark
plugs,air cleaners, belts and oil filters.
•Tire replacement _repair caused by punctures from outside objects, such as nails,
thoms, stumps, or glass.
• Repairs necessary because of operator abuse, includingbut notlimited to, damage
caused by towing objects beyond the capability of the dding equipment, impacting
objectsthat bend the frame or crankshaft, or over speeding the engine.
•Repairs necessary because of operator negligence, including but notlimited to,
elactdcal and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
dehds, or the failure to maintain the equipment according to the instructionscon-
tained in the owner's manual.
•Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes. Aproductis "used for
commercial purpose" if is used for any purpose other than single family household
dwellingsor in usage where profitis made.
LIMITED 90 DAYWARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery includedwith this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the batteryat no charge. Warranty
service is available free of charge by retuming your Craftsman dding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply.This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rightswhich
may varyfrom state tostate.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cuttingmachine is capable of amputating hands and feet and
throwingobjects. Failure to observe the followingsafety instructionscould result in
serious injury or death.
I. GENERAL OPERATION
• Read, understand, and follow all
instructionsin the manual and on the
machine before starting.
•Onl_ allow responsibleadults, who are
famdiar with the instructions,to operate
the machine.
•Clear the area of objects such as
reeks, toys,wire, etc., whichcould be
picked up and thrown by the blade.
•Be sure the area is clear of other
people before mowing. Stop machine
ifanyone enters the area.
•Never carry passengers.
•Do notmow in reverse unless abso-
lutely necessary. Always lookdown
and behind before and while backing.
• Be aware of the mower discharge
directionand do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
• Slow down before turning.
•Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
•Turn off blades when notmowing.
•Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
•Do not operate the machine while
under the influence of alcohol or drugs.
•Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck.
•Data indicates that operators, age 60
i/aearaand above, are involved in a
rge percentage of dding mower-
related in udes. These et:!eratora
should eva uate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
•Keep machinefree ofgrass, leaves or
other debris build-upwhich can touch
hot exhaust /engine partsand bum. Do
not allow the mower deck to plow leaves
or otherdebds which can cause build-
up to occur.Clean any oil or fuel
spilla_e before operating or storingthe
machine. Allow machine to cool before
storage. 3
I1.SLOPE OPERATION
Slopes are a major factor related to loss-of-
control and tipover accidents, which can
result in severe injuryor death. All slopes
require extra caution. If you cannotbeck up
the slope or if you feel uneasy on it, do not
mow it.
DO:
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree
tirebs,etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overture the
machine. Ta/I grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stabilityof the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stoppingon a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
• Do not turn on slopes unless neces-
sary, and then, turn slowlyand gradu-
ally downhill, if possible.
•Do notmow near drepoffs, ditches, or
embankments, The mower could
suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
•Do not mow on wet grass. Reduced
traction could cause sliding.
•Do not try to stabilize the machine by
putting your foot on the ground.
•Do not use grass catcher on steep
slopes.
III.CHILDREN
Tragicaccidentscanoccuriftheoperator
isnotalerttothepresenceofchildren.
Childrenareoftenattractedtothe
machineandthemowingactivity.Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Never carry children. They may falloff
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
•Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
•Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
•Never run a machine inside a closed
area.
•Keep nuts and bolts, especiaUyblade
attachment halts, tight and keep
equipment in good condition.
•Never tamper with safety devices.
Check their proper operation regularly.
•Keep machine free ofgrass, leaves, or
other debds build-up. Clean oil or fuel
spillage. Allow machine to cool before
stodng.
• Stop and inspectthe equipment if you
strike an object. Repair, if necessary,
before restarting.
•Never make adjustments or repairs
with the engine running.
• Grass catcher components ore subject
to wear, damage, and deterioration,
which could expose moving partsor
allow objects to be thrown. Frequently
check componentsand replace with
manufacturer's recommended parts,
when necessary.
•Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicingthem.
•Check brake operation frequently.
Adjust and service as required.
@@@@@
•Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
•Never carry passengers or children
even with the blades off.
•Do not reow irl reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
•Never carrychildren. They may fall off
and be sedously injuredor interfere
with safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine offif children
enter the area.
• Before and when backing, look behind
and down for small children.
•Mow up and down slopes (15°Max),
not across.
•Remove obstacles such as rocks,tree
limbs, etc.
•Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
4
• Use slow speed. Choose a low gear so
that you willnot have to stopor shift
while on the stope.
•Avoid startingor stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
•Do not turnon slopes unless Races-
sery, and then, turn slowly and gradu-
ally downhill,if possible.
_Look for this symbol to point out
importantsafety precautions. It means
CAUTION!I! BECOMEALERTI!! YOUR
SAFETY IS INVOLVED.
,_ CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where itcannot contact spark
plug.
_CAUTION: Do not coast down a hill
in neutral, you may lose control ofthe
tractor.
CAUTION: Towonly the attachments
that are recommended by and comply
with specificationsof the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possiblespeed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose tractionwith
the ground and cause you to lose control
ofyour tractor.
_WARNING: Engine exhaust, some of
its constituents,and certain vehicle
COmponentscontain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
_WARNING: Batteryposts,terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birthdefects or other reproductiveharm.
Wash hands after handling.
5
PRODUCTSPECIFICATIONS
3ASOLINE 1.25 GALLONS
CAPACITY UNLEADED
_,NDTYPE: REGULAR
31LTYPE ShE 10W30 (ABOVE
32°F)
'API-SF-SJ): SAE 5W-30
(BELOW 32°F)
DILCAPACITY: W/FILTER: 4.0 PINTS
W/OFILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RC12YC
:GAP:.040")
3ROUND SPEED FORWARD:
'MPH): 1sT 1.2
2N° 1.5
3RD 2.4
4TM 3.5
5TM 4.8
6TM 5.3
REVERSE: 1.5
TIRE PRESSURE:FRONT: 14 PSI
REAR: 10 PSI
CHARGING
SYSTEM: 15 AMPS@3600 RPM
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please reed and retain this manual. The
instructionswill enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is avaUab_eon this
product. Contactyour nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
•Follow a regular schedule In maintain-
ing, Cadng for and using your tractor.
Follow the instructionsunder =Mainte-
nance" and "Storage" sectionsof this
owner's manual.
_I,WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-cevered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark an'ester meeting applicable local
or state laws (if any). If a spark an'ester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similarlaws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS sectionof
this manual).
6
Steering
WheelInsert
C2
I_(1) Hex Bolt
3/8-16 x 1
Steering
ooo,
Steering Wheel
(1) Lockwasher 3/8
(1) Locknut
5/16-18
_Steering
Wheel Adapter
\
(1) Large Flat Washer
(1) Hex Bolt
5/16-18 x 1-1/4
t teering
Extension
Shaft
\Seat
__%.._,(1) Washer
17/32 x 1-3/16 x 12
Gauge
_(1) Knob
Slope Sheet
For Future Use
Keys
I1
(2) Keys Video Cassette
Yournew tractor has been assemb|ed at the factory with exception of those parts lel
unassembled for shipping purposes,To ensure safe and proper operationof your
tractor all parts and hardware you assemble must he tightened securely.Use the
correct toolsas necessary to insure proper tightness. Review the video cassette be
you begin,
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16"wrench (1) Pliers
(2) 1/2"wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your pointof
view, when you are in the operating
position (seated behind the steedng
wheel),
TO REMOVETRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and partscartons from carton.
2. Cut. from top to bottom, along lines on
all four cornersof carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVINGTRACTOR
FROM SKID
ATTACHSTEERINGWHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 bex bolt and _ocknut.
Tighten securely.
2. Place tabs of steering boot over tab
slotsin dash and push down to
secure.
INSTALL STEERING WHEEL
3, Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steedng wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Positionsteering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 3/8 Ioc
washer, 3/8 hex bolt and lighten
securely.
7. Snap steering wheel insert into cel
of steedng wheel.
8. Remove protective matedals from
tractor hood and gdll.
IMPORTANT: Check for and remove
staples in skid that may puncturetires
where tractor isto rolloff skid.
HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1. Liftseat pan to raised position end
open batterybox door.
NOTE: If this batteryisputintoservice
after month and year indicated on lab,
(label located between terminals) cha
batteryfor minimum ofone hour at 6-1
amps. (See "BATTERY" in Maintenanc(
section of this manual for charging
instructions).
Door
INSTALL SEAT
Adjust seat before tighteningadjustment
knob,
1. Remove adjustment knob end fiat
washer secudng seat to cardboard
packing and set aside for assembly of
seat totractor.
2. Pivot seat upward and remove from
the cardboard packing, Remove the
cardboard packing and discard,
3. Place seat on seat pan so head of
shoulder bolt is positionedover large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towardsroar of tractor.
5. Pivot seat and pan forward end
assemble adjustment knob and fiat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat,
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal ell the way down.
8. Get off seat withoutmovingits
adjusted position.
9. Raise seat and tighten adjustment
knob securely,
Seat
Bolt
Flat Washer
NOTE: You may now rollor drive your
tractor off the skid. Follow the appropriate
instructionbelow to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment liftlever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral {N)
position,
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
,_WARNING: Before starting, read,
understand and follow all instructionsin
the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor isclear
of other people and objects.
1. Be sure all the above assembly steps
have been completed,
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position,
depress elutch/brake pedal and set
the parking brake.
4. Place gear shiftlever in neulfal (N)
position.
5, Press lift lever plunger and raise
attachment liftlever to its highest
position.
6. Start the engine. After engine has
started, move throttlecontrolto idle
position.
7. Depress clutch/broke pedal intofull
"BRAKE" position and hold. Move
gearshift lever to 1stgear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake tostop tractor, set parking
brake and place gearshift lever in
neutral position.
10.Turn ignitionkey to "OFF" position.
Continue with the instructionsthat follow.
9
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
updght position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch intohole on back of
mower deck.
_CAUTION: Do notremove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
Mulcher
Plate
Shield
Latch
Hooks
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Yourmower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcber blades are de-
signed for discharging and bagging also.
CHECKTIRE PRESSURE
The tires on your tractor were ovedn-
fiated at the factory for shipping pur-
poses. Correct tire pressure is important
for bestcutting performance.
•Reduce tirepressure to PSI shown in
"PRODUCT SPECIFICATIONS"
section of this manual.
CHECK DECK LEVELNESS
For best cuttingresults, mower housing
should be propedy leveled, See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustmentssection of this
manual,
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for
replacing motion and mower blade ddve
belts in the Service and Adjustments
section of this manual. Vedfy that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor,check tosee thatthe brake is
propody adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
/CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THATYOU RECEIVE THE
BEST PERFORMANCE AND
SATISFACTION FROM THIS QUALITY
PRODUCT,
PLEASE REVIEWTHE FOLLOWING
CHECKLIST:
,/All assembly instructions have been
completed.
/No remaining loose parts in carton.
4" Battery is propedy prepared and
charged. (Minimum 1 hour at 6
amps).
,/Seat is adjusted comfortablyand
tightened securely.
,/All tires are propedy inflated. (For
shipping purposes, the tires were
ovednfiatnd at the factory).
•/ Be sure mower deck is propody
leveled side-to-side/front-to-rear for
bestcutting results. (Tires must be
propedy inflated for leveling).
,/Check mower and ddve belts, Be sure
they are muted propody around
pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are stillsecure and wires are propedy
clamped.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAYEXTRA A]-FENTION TO
THE FOLLOWING IMPORTANT ITEMS:
v' Engine oil is at proper level.
,/Fuel tank Is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
10