Craftsman 917.28863 User manual

Operator's Manual
HIIIIH II I II
(RRFTSMRN°
IIIIHIII III I
LAWN TRACTOR
26.0 HP,* 54" Mower
Electric Start
Automatic Transmission
Model No.
917.28863
•Espa_ol, p. 37
[_ This product has a low emission engine which operatesdifferently from previously built engines, Before you start the
engine, read and understand this manual.
IMPORTANT: For answers to your questions
Read and follow all Safety about this product, Call:
Rules and Instructions before 1-800-659-5917
SEARS Craftsman Help Line
operating this equipment. 5 am - 5pro, Mon- Sat
Gasoline containing up to 10% ethanol (El0) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (ElO)wiii void the product warranty.
Esta m_quina puede utilizar gasolina con un contenido de hasta el 10% de etanol (Et0).
El uso de una gasolina que supere el 10% de etanol (El0) anulard la garantla del producto.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com!craftsman *Asra_edbytheeng_nsmanufacturer
........581887396

Warranty .................................................. 2
Safety Rules ............................................ 3
Product Specifications ............................. 6
Assembly/Pre-Operation ......................... 7
Operation ............................................... 13
Maintenance Schedule .......................... 2t
Maintenance .......................................... 21
Service and Adjustments ....................... 26
Storage .................................................. 3I
Troubleshooting ..................................... 32
Sears Service .......................... Back Cover
Craftsman Riding Equipment Warranty
CRAFTSMAN FULL WARRANTY
FOR TWO YEARS from the date of purchase, all non-expendable parts of this riding equipment are
warranted against any defects in material or workmanship. A defective non-expendable part will
receive free in-home repair or replacement if repair is impossible.
FOR FIVE YEARS from the date of purchase, the frame and front axle of this riding equipment are
warranted against any defects in material or workmanship. A defective frame or front axle willreceive
free in-home repair or replacement ff repair is impossible.
FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment
is warranted against any defects in material or workmanship (our testing proves that it willnot hold a
charge), A defective battery will receive free in-home replacement.
ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped)
FOR AS LONG AS IT iS USED by the originalownerafter the fifth year from the date of purchase, the
cast iron front axle (ifequipped) of this riding equipment iswarranted against any defects in material or
workmanship. With proof ofpurchase,a defective castfront axle will receive free in-home replacement.
WARRANTY SERVICE
For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visit the
web site: www.craftsman.com
in all cases above, if part repair or replacement is impossible, the riding equipment will be replaced
free of charge with the same or an equivalent model.
All of the above warranty coverage is void if this riding equipment is ever used while providing
commercial services or if rented to another person.
This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT
include:
• Expendable parts (except battery) that can wear out from normal use within the warranty period,
including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
• Standard maintenance servicing, oil changes, or tune-ups.
•Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,
stumps, or glass.
-=_-Tire Orwheeirepiacernent_or repair improperoperation or....
maintenance.
•Repairs necessary because of operator abuse, including but not limited to damage caused by
. towing objects beyond the capability of the riding equipment, impacting objects that bend the
frame, axle assembly or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, includingbut not limited to, electrical and
mechanical damage caused by improper storage, failure to use the proper grade and amount
of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding
equipment according to the instructions contained inthe operator's manual.
•Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized
(stale). In general, fuel should be used within 30 days of its purchase date.
• Normal deterioration and wear ofthe exterior finishes, or product label replacement.
This warranty gives you specific legal rights, and you may also have other rights which vary from
state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
......

d_I_DANGER:This cutting machine is capable of amputating hands and feet and
throwing objects, Failure to observe the following safety instructions could result
in serious injury or death.
_IbWARNING: 1norderto prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs, always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.
_ILWARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_I_WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only atthe lowest possible speed
when on aslope. Tooheavy of a load, while
on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control ofyour tractor.
_WARNING: Engine exhaust, some of
itsconstituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.
_t, WARNING: Battery posts,terminals and
related accessories contain lead and lead
compounds, chemicals known tothe State of
California to cause cancer and birth defects
or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
•Read,understand,and follow allinstruc-
tions onthe machine and inthe manual
before starting.
• Never direct discharged materialtoward
anyone. Avoid discharging material
against a wall or obstruction, Material
may ricochet back toward the operator.
Stop the blades when crossing gravel
surfaces.
•Do not operate machine without the en-
tire grass catcher, discharge chute, or
othersafety devices inplace andworking,
• Slow down before turning,
• Never leave a running machine unat-
tended. Always turn off blades, set
parkingbrake, stop engine, and remove
keys before dismounting.
• Disengage blades when not mowing.
Shut off engine and wait for all parts to
cometo acomplete stop before cleaning
the machine, removing the grass catcher,
or unclogging the discharge chute.
•Operate machine onlyin daytight or good
artificial light,
°Do not operate the machine while under
the influence of alcohol or drugs.
o Watch for traffic when operating near or
crossing roadways.
• Use extracare when loading orunloading
the machine into a trailer or truck.
• Alwayswear eyeprotection when operat-
ing machine.
• Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related inju-
ries. These operators should evaluate
their ability to operate the riding mower
safely enoughto protectthemselves and
o'"*'
others from senous injury
......Dp°r_s°trPUthe?n..ds °T&Itnn_ep!clenag ..........."...Fo!!owthemanufa._ure[:s iecornmenda_".......
schar tall ttonforwheel weights or counterweights
of the di ge opening a times,
•Only allow responsible adults, who are "
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blades.
•Be sure the area is clear of bystanders
beforeoperating. Stop machine ifanyone
enters the area,
.Never carry passengers.
•Do not mow inreverse unless absolutely
necessary.Always lookdown andbehind
before and while backing.
Keep machine free of grass, leaves or
other debris build-upwhich can touchhot
exhaust/engine parts and burn, Do not
allow the mower to plow leaves or other
debris which can cause build-up to oc-
cur,Clean any oil or fuel spillage before
operating or storing the machine, Allow
machine to cool before storage,

Ii, SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Operation
on all slopes requires extra caution. If you
cannot backupthe slope or ifyou fee] uneasy
on it, do not mow it.
- Mow up and down slopes, not across.
- Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.
• Choose a tow ground speed so that you
will not have to stop or shift while on the
slope.
• Do not mow onwetgrass. Tires may lose
traction.
Always keep the machine in gear when
going down slopes. Do notshiftto neutral
and coast downhill.
• Avoid starting, stopping, or turning on a
slope. Ifthe tires Iosetraction, disengage
the blades and proceed slowly straight
down the slope.
° Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.
• Use extra care while operating machine
with grass catchers orother attachments;
they can affect the stability of the ma-
chine. Do no use on steep slopes.
, Do not try to stabilize the machine by
putting your foot on the ground.
° Do not mow near drop-offs, ditches,
or embankments, The machine could
suddenly roll over if a wheel is over the
edge or ifthe edge caves in.
I!1. CHILDREN
• Keep children out of the mowing area
and inthe watchful care ofa responsible
adult other than the operator.
, Be alert and turn machine off if a child
enters the area.
° Before and while backing, look behind
and down for small children.
, Never carrychildren, even withthe blades
shut off. Theymayfall offand beseriously
injured or interfere with safe machine
operation. Children who havebeengiven
rides inthe past maysuddenly appear in
the mowing area for another ride and be
runover or backed over bythe machine.
• Never allow children to olqeratethe ma-
chine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV. TOWING
°Tow only witha machine that has ahitch
designed for towing. Do not attachtowed
equipment except at the hitch point.
• Foltowthe manufacturer's recommenda-
tionfor weight limitsfor towed equipment
and towing on slopes.
• Never allow children or others in or on
towed equipment,
• Onslopes, the weight ofthetowed equip-
ment may cause loss oftraction and loss
of control.
•Travel slowly and allow extra distance to
stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam-
age, use extreme care in handling gasoline.
Gasoline is extremely flammable and the
___ vapors are explosive,
WARNING: CHILDRENCANBEINJURED.........; Exfinguist_ all cigarettesl Cigarsl pipesl .....
BYTHIS EQUIPMENT.The American Acade- and other sources of ignition.
my of Pediatrics recommends that children
be a minimum of t 2 year of age before op-
erating a pedestrian controlled lawn mower
and a minimum of 16 years of age before
operating a riding lawn mower.
Tragic accidents can occur if the operator
is not alert to the presence of children,
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
• Use only approved gasoline container.
° Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
• Never fuel the machine indoors.
° Never storethe machine orfuel container
where there is an open flame, spark, or
pilot lightsuch as on a water heater or
other appliances,
•Never fill containers inside avehicle or
•on atruck or trailer bed with plastic liner,
Always place containers on the ground
away from your vehicle when filling.

* Removegas-poweredequipmentfrom
thetruckortrailerandrefuelitonthe
ground.Ifthisisnotpossible,thenrefuel
suchequipmentwithaportablecontainer,
ratherthanfromagasolinedispenser
nozzle.
. Keepthenozzleincontactwiththerim
ofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donot
useanozzlelock-opendevice.
• lffuelisspilledonclothing,changecloth-
ingimmediately.
• Neveroverfillfueltank.Replacegascap
andtightensecurely.
GENERAL SERVICE
. Never operate machine in aclosed area.
• Keepall nuts and boltstightto besurethe
equipment is in safe working condition. - •
° Nevertamperwith safety devices. Check
their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove anyfuel-soaked de-
bris. Allow machineto coolbeforestoring.
• If you strike a foreign object, stop and
inspectthe machine. Repair,ifnecessary,
before restarting.
• Never make any adjustments or repairs
with the engine running.
• Checkgrass catcher componentsand the
discharge chute frequently and replace
with manufacturer's recommended parts,
when necessary.
° Mowerblades are sharp. Wrapthe blade
or wear gloves, and use extra caution
when servicing them.
Check brake operation frequently. Adjust
and service as required.
• Maintain orreplace safetyandinstruction
labels, as necessary.
• Be sure the area is clear of bystanders
beforeoperating. Stop machine ifanyone
enters the area.
• Never carry passengers.
• Do not mowin reverse unless absolutely
necessary.Always lookdown and behind
before and while backing.
• Never carry children, even with the
blades shut off, They may fall off and
.Be alert and turn machine off if a child
enters the area.
• Before and while backing, look behind
and down for small children.
•Mow up anddown slopes (15° Max), not
across.
• Choose alow ground speed so that you
willnot have to stop or shift while on the
slope,
• Avoid starting, stopping, or turning on a
slope. Ifthetires Iosetraction, disengage
............beseriouslyinjuredotinterfeCewithSa.fe ...................the blades and proceed slowly straight
machine operation. Children who have down the slope.
beengiven ridesinthe past maysuddenly
appear in the mowing area for another
ride and be run over or backed over by
the machine.
Keep children out of the mowing area
and inthe watchful care ofa responsible
adult other than the operator.
• If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
• Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, [f possible.
° When loading or unloading this machine,
do not exceed the maximum recom-
mended operation angle of 15°.

PRODUCT SPECIFICATIONS
Gasoline Capacity 3.0 Gal_ons!t 1,35 L
and type: Regular Unleaded
Oil Type; SAE30 (above 32°F/0°C
API: SG-SL) SAE 5W30 (below 32_F/0°0
Oi} Capacity: Wl Fitter: 54 Oz./1.95 L
W/out Filter: 80 Oz./1.77 L
Spark Plug: Champion QC12YC
(Gap: ,040"/1,02 ram)
Charging 1S Amps @3600 RPM
System:
Battery: AmpiHr: 28
Min, CCA: 230
Case size: U1R
Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm
CONGRATULATIONS onyour purchase of
a new tractor, It has been designed, engi-
neered and manufacturedto giveyou the best
possible dependability and performance.
Shouldyou experience anyproblem youcan-
not easily remedy, please contact a Sears or
other qualified service center. We have com-
petent, well-trained representatives andthe
proper tools to service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the 'SAFETY RULES".
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
, Follow aregular schedule in maintaining,
caring for and using your tractor.
• Follow instructions under "Maintenance"
and "Storage '_sections of this manual.
• Wear proper Personal Protective Equip-
ment (PPE) while operating this machine,
including (ataminimum) sturdy footwear,
eye protection, and hearing protection.
Do not mow in shorts and/or open toed
footwear.
Inthe state ofCaliforniathe aboveisrequired
bylaw (Section 4442 ofthe California Public
Resources Code). Other states may have
similar laws, Federal laws apply on federal
lands. A spark arrestor for the muffler is
ava ablethrough your nearestSearsservice
center (See REPAIR PARTS manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart pur-
chase, Your new Craftsman@ product is
designed and manufactured for years of
dependable operation, But likeall products,
itmay require repairfrom timetotime, That's
when havingaRepair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
° Expertservice byour 12,000professionaI
repair specialists.
* Unlimitedservice and nocharge forparts
and labor on all covered repairs.
• Product replacement if your covered
product can't befixed.
, Discount of 10% from regular price of
service and service-related parts not
covered bythe agreement; also, 10% off
regular price of preventive maintenance
check.
•Fast help by phone - phone support
from aSears representative on products
requiring in-home repair,plusconvenient
repair scheduling.
Onceyou purchasethe Agreement, a simple
phone callis allthat ittakes for youto sched-
uleseNice. Youcan callanytime dayornight,
or schedule a service appointment online.
Sears has over 12,000 professional repair
-LAIways letsomeoneknowyouareoutside .............specialists, who have access to over 4.5....
million quality parts andaccessories. That's
mowing.
_,WARNING: This tractoris equipped with
an internal combustion engine and should
not be used on or near any unimproved
forest-covered, brush-covered or grass-
covered land unless the engine's exhaust
system is equipped with a spark arrestor
meeting applicable local or state laws (if
any), If a spark arrestor is used, it should
be maintained in effective working order by
the operator.
thekindof professionalismyou cancount on
tohelp prolong the life ofyour new purchase
for years to come. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply.
For pricesand additional information call
1-800-827-6655,
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, inthe
U.S.A. call 1-800-4-MY-HOME@
6

11,11,
Mower
(2) Rear __
O,D, Washers Lift Link _}
(5) 1-3/t6 Assemblies _-_
W
(1) Small _@
Retainer Springs _\
(1) Front
Lift Link "<_._
Assembly \_
Retainer Springs
If Equipped
(1) 3/40,D,
(1) Anti-Sway Bar Washers
(1) Small Retainer
Springs
*Installed by Dealer
*BrushGuardKit
i iiiii i
Mower Front Wheel
©
(1) Shoulder Bolt (1) 1-1/40.D,
Washer
(1)3/s-16
(1) Wheel Locknut
11,1,
Slope Sheet
Keys ,,,
(2) Keys i

Your new tractor has been assembled at the factory with exception of those parts left unas-
sembled for shipping purposes. To ensure safe and proper operation of your tractor all parts
and hardware you assemble must be tightened securely. Use the correct tools as necessary
to ensure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes are listed.
(2) 7/16" wrenches Utility knife
(1) 1/2" wrench Tire pressure gauge
(1) 3/4" wrench Pliers
(f) 3/4" socket w!drive ratchet
(1) 9/16" wrench Flashlight
When right or left hand is mentioned in this
"manual, it means when you are in the operating
position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
• Remove allaccessible loose parts and parts
cartons from carton.
• Cut along dotted lines on all four panels of
carton. Remove end panels and lay side
panels flat.
• Remove mower and packing materials.
• Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
TO CHECK BATTERY
1. Lift hood to raised position,
NOTE: if this battery is put into service after
month and year indicated on label (label is
located between terminals) charge battery
for minimum of one hour at 6-10 amps, (See
"BATTERY" in Maintenance section of this
•Release lever to lock seat in position.
NOTE: You may now roll your tractor off the
skid. Follow the appropriate instruction below
to remove the tractor from the skid.
_, WARNING: Before starting, read, under-
stand and follow all instructions in the Operation
section of this manual. Be sure tractor is in a
well-ventilated area. Be sure the area in front
of tractor is clear of other people and objects.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Raise attachment lift lever to its highest
position.
2. Release parking brake bydepressing brake
pedal.
3. Place freewheel control in disengaged posi-
tion to disengage transmission (See "TO
TRANSPORT" in the Operation section of
this manual).
4. Roll trastorforward off skid.
Continue with the instructions that follow.
TO INSTALL MOWER
manual for charging instructions). 1. SET PARKING BRAKE LEVER AND
.•LOWER ATTACHMENT LIFT LEVER
For battery & battery cable installation see
.......................... :Depress clutch!brake Pedal all the way.......
"REPLACING BATI'ERY" in the "Service down and hold.
and Adjustments" section in this manual. *Pullparkingbrake]everupandhold, release
pressure from clutch/brake pedal, then
release parking brake lever. Pedal should
remain in brake position. Ensure parking
brake will hold tractor secure.
Label
TO ADJUST SEAT
• Sit in seat.
• Uft up adjustment lever (A) and slide seat
until acomfortable position is reached which
allows you to press clutch/brake pedal all
the way down.

_CAUTION: Lift lever is spring loaded,
Have atightgrip on lift lever, lower it slowly
and engage in lowest position, Lift lever is
located on left side of fender,
Lift
Lever
2, ASSEMBLE FRONT GAUGE WHEEL
(W) TO FRONT OF MOWER
H. Front Mower Bracket
W. Front Gauge Wheel
X. Shoulder Bolt
Y. 1-1/40.D. Washer
Z. 318-16 Locknut
3. TURN STEERING WHEEL LEFT AND
POSITION MOWER
*Turnsteering wheel tothe leftas far as it
willgo and position mower on rightside of
tractorwith deflectorshield (Q)tothe right,
Front
Transaxle
Q. Deflector Shield
4. SLIDE MOWER UNDER TRACTOR
• Bring beltforwardand check beltforpro-
per routing in all mower pulley grooves.
NOTE: Be sure mower side suspension
arms (A) are pointing forward before sliding
mower under tractor.
° Slide mower under tractor until it is
centered under tractor.
A. Mower Side Suspension Arms
B. Retainer Spring
C. Rear Lift Link(S)
D. Right Side Rear Mower Bracket
E, Front Lift Link Assembly
E Front Suspension Bracket
H. Front Mower Bracket
I. Left Side Rear Mower Bracket
K. Belt Tension Rod
L Locking Bracket
M. Engine Clutch Pulley
Q. Deflector Shield
S. Anti-Sway Bar
W, Front Gauge Wheel

A. MowerSide SusaensionArms
Q, DeflectorShield
5. INSTALL ANTI-SWAY BAR IS)
(IF EQUIPPED)
ANTI-SWAY BAR IS)
_ Towards Towards
Transaxle MowerDeck _1_
90° End IntegratedWasherEnd
•From right side of mower, first insert
90° end of anti-sway bar IS) into hole in
transaxle bracket IT), located near Ieft
rear tire in front of transaxle.
NOTE: Flashlight may be helpful.
_'t f)
Anti-Sway i_ _x,,_y..................",,
BarIS) U'! i
Location,,, I _ \
•Pivot the integrated washer end of anti-
sway barIS)towards mower deckbracket
on right side of mower. Insert integrated
washer end ofbarintohole inrear mower
bracket (D), Move mower as needed to
insert integrated washer end of bar into
rear mower bracket (D).
• Secure with small washer and small
retainer spring as shown,
D. RightSideRear MowerBracket
S. Anti-SwayBar
T TransaxleBracket
l" .............. r
6, ATTACH MOWER SIDE SUSPENSION
ARMS (A) TO CHASSIS
• Positionfront holeinsidesuspension arm
(A)over pinon outside oftractor chassis
and secure with large washer and large
retainer spring (B),
• Repeat on opposite side of tractor.
NOTE:Depending on model,bracket (_ may
bedifferentthan shown but holeforanti-sway
bar will be in same position/location,
7. ATTACH REAR LIFT LINKS (C)
Insert rodend of rear lift link (C)into hole
(U) in tractor lift shaft suspension arm
and pivot link down to mower.
Liftrear corner ofmower and position slot
in link assembly over pin on rear mower
bracket (D) andsecure with largewasher
and large retainer spring.
•Repeat on opposite side of tractor,
10

9 INSTALL BELT ON ENGINE CLUTCH
PULLEY (M)
° Disengage belt tension rod (K) from
locking bracket (L).
- Install bettonto engine clutch pulley (M).
8 ATTACH FRONT LINK (E)
• ]3Jrnsteering wheel to position wheels
straight forward.
• From front of tractor, insert rod end of
front link (E)through front hole in tractor
front suspension bracket (F).
• Movetoleftsideofmower andand insert
large retainer spring (G) through hole in
front link (E) behind front suspension
bracket (F).
Insert other end of link (E) into hole in
front mower bracket (H) and secure with
washer andsmalt retainer spring (J).
NOTE: Requires deck lifting.
FrontUnk i ._..... ' /.......... "\
M.Engine
Clutch Pulley
IMPORTANT: Check belt for proper routing
in all mower pulley grooves and under
mandrel covers.
• Engage belt tension rod (K) on locking
bracket (L).
_ICAUT!ON: Belt tension rod is spring
foaded. Have atight grip on rod and engage
slowly.
• Raise attachment lift lever to highest
position.
• If necessary, adjust gauge wheels
before operating mower as shown inthe
Operation section of this manual.
MOWER DRIVE BELT INSTALLATION
Follow procedure described in "TO
REPLACE MOWER BLADE DRIVE BELT"
in the "Service and Adjustments" section of
this manual.
1!

CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor-
rect tire pressure is important for 6est
cutting performance.
o Reduce tire pressure to PSI shown on
tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER" in the Service and Ad-
justments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is operat-
ing properly, See "TO CHECK BRAKE"
in the Service and Adjustments section of
this manual.
_CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product,
Please review the following checklist:
d" All assembly instructions have been
completed.
J" No remaining loose parts in carton.
J" Battery is properly prepared and
charged,
J Seat is adjusted comfortably and tight-
ened securely.
J All tires are properly inflated. (Forship-
ping purposes, thetires were overinflated
at the factory).
v/ Be sure mower deck is properlyleveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
J Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
vt Check wiring. See that all connections
are still secure and wires are properly
clamped,
_" Before driving tractor, be sure freewheel
control isin"transmission engaged" posi-
tion (see "To Transport" in the Operation
section of this manual).
While learning howto use your tractor, pay
extra attention to the following important
items:
J" Engine oil is at proper level,
v/ Fueltank isfilledwith fresh, clean, regular
unleaded gasoline.
!/" Become familiar with all controls, their
location and function. Operate them
before you start the eng!_ne_.....................................
-Z-Besure brake sys:temiSinsafe operating
condition,
Besure Operator Presence System and
Reverse Operation System (ROS) are
working properly (Seethe Operation and
Maintenance sections in this manual).
d" it is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans-
mission purging instructions (See "TO
START ENGINE" and "PURGE TRANS-
MISSION" in the Operation section ofthis
manual).
12

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I'-.!
REVERSE NEUTRAL HIGH LOW CHOKE FAST
i.mt
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE
OPERATION
SYSTEM (ROS)
LIGHTS ON FUEL BATTERY REVERSE FORWARD
ATTACHMENT ATTACHMENT DANGER, KEEP HANDS
CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY
FREE WHEEL
(Automatts Models only)
SLOW lnNmON SWITCH
MOWER HEIGHT MOWER LIFT
CRUISE CONTROL CLUTCWBRAKE
PEDAL
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and!or oroDertv damaae.
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury,
WARNING indicates ahazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert Symbol,
indicates asituation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
,,_,_,_., if not avoided, could result in death, serious injury
•""'-" and/or property damage.
_'_.41_'J. FIRE indicates e hazard which, if not avoided,
could result in death, serious injury and/or
property damage,
13

KNOWYOURTRACTOR
READTHISMANUALANDSAFETYRULESBEFOREOPERATINGYOURTRAC-
TOR
Compare the illustrations withyour tractor to familiarize yourself with the locationsof
various controls and adjustments. Save this manual for future reference.
Our tractors conform to the applicable safety standards of the
American Natfonal Standards Institute,
(A) ATTACHMENT LIFT LEVER - Used to (H) LIGHT SWITCH - "SJrnsthe headlights
rafse and lower the mower or other attach- on and off.
ments mounted to your tractor. (J) CRUISE CONTROL LEVER - Used to
(B) BRAKE PEDAL- Used for braking the set forward movement of tractor at desired
tracto[_and=sta_t!_gthe engir)e...................................speed without ho!ding the forward _driye
(C) PARKING BRAKE- Locksclutch/brake
pedal intothe brake position.
(D)THROTTLE/CHOKE CONTROL- Used
for starting and controlling engine speed.
(E) ATTACHMENT CLUTCH SWITCH
-Usedto engagethe mower blades, or other
attachments mounted to your tractor.
(F) IGNITION SWITCH - Used for starting
and stopping the engine.
(G) REVERSE OPERATION SYSTEM
(ROS) "ON" POSITION - Allows operation
ofmowerorother 3oweredattachment while
in reverse,
pedal,
(K) FORWARD DRIVE PEDAL - Used for
forward movement of tractor.
(L) REVERSE DRIVE PEDAL- Used for
reversemovement oftractor,
(M) FREEWHEEL CONTROL- Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
(P) SERVICE REMINDER/HOUR METER
- indicates when service is required for the
engine and mower.
14

ii
The operation of any tractor can result in foreign objects thrown into I
the eyes, which can result in severe eye damage, Always wear safety I
glasses or eye shields while operating your tractor or performing any |
adjustments or repairs, We recommend standard safety glasses or a I
...............w!de vision safety mask worn over spectacles. ..... I
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is
running, anyattempt bythe operatorto leave
the seat without firstsettingthe parking brake
will shut off the engine.
1. Depress brake pedal (B)alltheway down
and hold.
2, Pull parking brake lever (C) up and hold,
release pressure from brake pedal (B),
then release parkingbrake lever. Pedal
should remain in brake position. Make
sureparkingbrakewill holdtractorsecure,
STOPPING
NOTE: Failure to move throttle control
between haft and full speed (fast) posi-
tion, before stopping, may cause engine
to "backfire".
o Turn ignition key (F) to "STOP" position
andremove key.Always remove keywhen
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignitionswitch in
any position other than "STOP" will cause
the battery to discharge and go dead.
NOTE: Undercertain conditionswhentractor
isstanding idlewith the engine running, hot
engine exhaust gases may cause "brown-
ing" of grass. To eliminate this possibility,
always stop engine when stopping tractor
on grass areas.
_JLCAUTION: Always stop tractor com-
pletely,as described above, before leaving
the operator's position.
MOWER BLADES -
• Tostop mower blades, push attachment
clutch switch intodisengaged position(O).
(I) Attachment (O) Push-In to
Clutch Switch "Disengaged"
Pull Out To "Engage"
STOPPING
GROUND DRIVE -
•Tostop ground drive,depress brake pedal
all the way down.
ENGINE -
•Move throttle control (D) between half and
full speed (fast) position. 15
TO USE THROTTLE CONTROL (D)
Always operate engine at full speed (fast).
• Operating engine at less than fult speed
(fast) reduces engine's operating ef-
ficiency,
•Full speed (fast) offers the best mower
performance.

TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the forward and reverse drive
pedals.
1. Start tractor and release parking
brake.
2. Slowly depressforward (K)orreverse(L)
drivepedal to begin movement, Ground
speed increases the further down the
pedal isdepressed.
TO USE CRUISE CONTROL
The cruise control feature can be used for
forward travel only,
SYSTEM CHARACTERISTICS
The cruise control should only be used
while mowing or transporting on relatively
smooth, straight surfaces. Other conditions
such astrimming at stow speeds maycause
the cruise control to disengage. Do not use
the cruise control on slopes, rough tertian
or while trimmimg or turning.
•With forward drive pedal depressed to
desired speed, pull cruise control lever
(J) up and hold while lifting your foot off
the pedal, then release the lever.
Todisengage the cruise control, depress the
brake pedal, tap on forward drive pedal or
push the cruise control tever down,
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever (A)
determines the cutting height.
The cutting height rangeisapproximately 1"
to 4". The heights are measured from the
groundtothe bladetip withthe engine notrun-
ning.These heightsareapproximateand may
vary depending uponsoil conditions, height
of grass and types of grass being mowed,
•The average lawn should be cut to ap-
proximately 2-t/2" during the cool sea-
son and to over 3" during hot months.
For healthier and better looking lawns,
mow Often and after moderate growth.
• For best cutting performance, grass over
6 inches in height should be mowed
twice, Make the first cut relatively high;
the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when
they are slightly offthe ground when mower
is atthe desired cutting height in operating
position. Gauge wheels then keepthe deck
in proper position to help prevent scalping
in most terrain conditions,
NOTE: Adjust gauge wheels with tractor on
aflat level surface.
1, Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower indesired height ofcut posi-
tion, gauge wheels should beassembled
sothey are slightly offthe ground, Install
gauge wheel inappropriatehole,Tighten
securely.
3. Repeat for all, installing gauge wheel in
same adjustment hole.
. Putattachment liftlever in desired cutting
height slot.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt bythe
operator to leave the seat with the engine
running andthe attachment clutch engaged
will shut off the engine. You must remain
fully and centrally positioned in the seat to
prevent the engine from hesitating orcutting
offwhen operating your equipmenton rough,
rolling terrain or hills.
I. Select desired height of cut with attach-
ment lift lever,
2. Start mower blades byengaging attach-
ment clutch control,
16

TO STOP MOWER BLADES -
• Disengage attachment clutch control.
_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, orthe deflector shield
(S) in place.
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direction
withthe attachment clutch engaged willshut
off the engine unless ignition key isplaced
in the ROS "ON" position.
_WARNING: Backing up with the at-
tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged, Do not mow in
reverse unless absolutely necessary,
USING THE REVERSE OPERATION
SYSTEM -
Only use if you are certain no children or
other bystanders willenter the mowingarea.
1. Depress brake pedal all the way down,
2, With engine running, turn ignitionkey
counterclockwise to ROS "ON" position.
3. Look down and behind before and
TO OPERATE ON HILLS
_WARNING: Do not drive up or down
hillswith slopes greater than 15° and do not
drive acrossany slope, Use the slope guide
provided at the back of this manual,
•Choose the slowest speed before starting
up or down hills.
. Avoidstopping or changingspeed on hills.
•If stopping is absolutely necessary, push
brake pedal quickly to brake position and
engage parking brake.
oTorestart movement, slowlyrelease park-
ing brake and brake pedal.
• Slowly depress appropriate drive pedalto
slowest setting.
•Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.
Free wheel control is located at the rear
drawbar of tractor.
• Raise attachment lift to highest position
with attachment lift control,
•Pul!freewheel control out and into the slot
and release soit isheld inthe disengaged
position.
. Do not push or tow tractor at more than
two (2) MPH.
• Toreengage transmission, reverse above
procedure_
while backing, NOTE: To protect hood from damagewhen
transporting yourtractor onatruck oratrailer,
-4,-Slowly depress reverse drive peda{ to..................besure hood isclosed andsecuredtotractor, .....
Use an appropriate means oftying hood to
5. tractor (rope, cord, etc.).
start movement.
When use of the ROS isno longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position Engine "ON" Position
(Normal Operaling}
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the man_acturer of your tractor, Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can losetraction with the ground and
cause you to lose control of your tractor.
17

SERVICE REMINDER/HOUR METER
Service reminder shows the total number of
hours the engine has runandindicates when
the engine or mower needs servicing. After
every 50 hours of operation the oil can icon
will stayon for 2hours or until a manual reset
occurs. To reset the display manually turn
the ignition switch to the on position, then
the off position five times (! second on, 1
second off). To service engine and mower,
seethe Maintenance section ofthis manual•
Note: Service reminder runs when the
ignition key is in any position but "STOP",
For accurate reading, be sure key remains
in the "STOP" position when engine is not
running,
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil,
t. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULE' mark on dipstick is
reached. Do not overfill,
*For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
. Tochange engine oil, see the Mainte-
nance section in this manual.
- Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
CAUTION: Alcohol blended fuels (called
gasoho[ or using ethanol or methanol) can
attract moisture which leads to separation
and formation of acids during storage.
Acidic gas can damage the fuel system
of an engine while in storage, To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress brake pedal and set parking
brake.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below,
5, Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not
run starter continuously for more than
fifteen seconds per minute. Ifthe
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back tothe
choke position and retry.
with gasoline. Purchase fuel in quanti- WARM WEATHER STARTING
.............................................................ties tf_atcan 5e used witRln 30 _ays to (50 FI(.......................................0 C) and above)
6. When engine starts, move the throttle
assure fuel freshness.
CAUTION: Wipe off any spilled oil or
• Do not store, spill or use gasoline
near an open flame,
IMPORTANT: When operating in temper-
atures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
control to the fast position.
• The attachments and ground drive can
now be used. tfthe engine does not
accept the load, restart the engine and
allow itto warm up for one minute using
the choke as described above.
I8

COLD WEATHER STARTING (50°F(10°C)
and below)
6. When engine starts, leave throttle
control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, immedi-
ately move the throttle control to the
fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Release the parking brake and let the
brake slowly return to operating posi-
tion.
3. Allow one minute for transmission to
warm up. This can be done during
the engine warm up period.
The attachments can also be used dur-
ing the engine warm-up period after the
transmission has been warmed up.
NOTE: Ifata high altitude (above3000feet)
or in cold temperatures (below 32°F(0°C))
the carburetor fuel mixture may need to be
adjusted for best engine performance (see
"TOADJUST CARBURETOR" inthe Service
and Adjustments section of this manual).
PURGE TRANSMISSION
_ILCAUTION: Never engage or disengage
freewheel lever while the engine isrunning.
Toensureproperoperation and performance,
itis recommended that the transmission be
purged before operating tractor for the first
time.This procedurewillremoveanytrapped
air inside the transmission which may have
developed during shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replacement,
itshould bepurged after reinstallation before
operating the tractor.
1, Place tractor safely on a level surface -
that is clear of objects and open - with
engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in disengaged position
(See "TO TRANSPORT" in this section
of manual).
3. Sitting in the tractor seat, start engine.
After the engine isrunning, move throttle
control toslow position. Disengage park-
ing brake.
,_CAUTION: At any time, during step 4,
there may be movement ofthe drive wheels.
4. Depress forward drive pedal to full for-
wardpositionand holdforfive (5)seconds
and release pedal. Depress reverse drive
pedal to full reverse position and hold
for five (5) seconds and release pedal.
Repeat this procedure three (3) times.
5. Shutoff engine and set parking brake.
6. Engage transmission by placing free-
wheel control in engaged position (See
"TO TRANSPORT" in this section of
manual).
7. Sitting in the tractor seat, start engine.
After the engine isrunning, move throttle
control to haft (i/2) speed. Disengage
........parking brake; ..............................................................................
8. Drive tractor forward for approximately
five feet then backwards for five feet.
Repeat this driving procedure three
times.
Your transmission is now purged and now
ready for normal operation.
19

MOWING TIPS
-Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for best
mowing performance. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
• The left hand side of mower should be
used fortrimming.
• Drive sothat clippings aredischarged onto
the area that has already been cut, Have
the cut areato the right ofthetractor. This
will result in a more even distribution of
clippings and more uniform cutting.
• When mowing large areas, startbyturning
to the right sothat clippings will discharge
away from shrubs, fences, driveways,
etc. After one or two rounds, mow inthe
opposite direction making left hand turns
until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and possible
fire hazard from dried clippings. Make
first cut relatively high; the second to the
desired height.
. Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir-
able clumps. Allow grass to dry before
mowing,
•Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
--of material: Regulate ground speedby
selecting a low enough speed to give the
mower cutting performance as welt asthe
quality of cut desired.
• When operating attachments, select a
ground speed that will suitthe terrain and
give best performance of the attachment
being used.
20