Craftsman 917.275241 User manual

Owner's Manual
ICRI FTSMRN°I
23.0 HP
ELECTRIC START
48" MOWER
AUTOMATIC
GARDEN TRACTOR
Model No.
917.275241
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am -5 pro, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman

Warranty...............................................2
SafetyRules.........................................3
ProductSpecifications..........................6
Assembly..............................................8
Operation............................................13
MaintenanceSchedule......................20
Maintenance.......................................20
Serviceand Adjustments....................26
Storage...............................................33
Troubleshooting.................................34
RepairParts........................................38
PartsOrdering.....................BackCover
LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS
Fortwo(2)yearsfromthedateof purchase,if thisCraftsmanRidingEquipmentis
maintained,lubricatedandtunedup accordingto the instructionsin the owner's
manual,Searswill repairor replace,freeof charge,anypartsfoundto be defectivein
materialorworkmanship.Warrantyserviceisavailablefreeof chargeby retumingyour
Craftsmanridingequipmenttoyour nearestSearsServiceCenter. In-homewarranty
serviceisavailablebuta tripchargewillapply.Thiswarrantyappliesonlywhilethis
productisin the United States.
This Warranty does not cover:
• Expendable items which become wom during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
•Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2

IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
GENERAL OPERATION
•Read, understand, and follow all
instructions in the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
•Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
• Slow down before turning.
• Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while
under the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
• Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
•Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
•Do not turn on slopes unless neces-
sary, and then, turn slowly and gradual-
ly downhill, if possible.
•Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
•Do not mow on wet grass. Reduced
traction could cause sliding.
•Do nottry to stabilize the machine by
putting your foot on the ground.
•Do not use grass catcher on steep
slopes,
3

CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
•Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container,
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
•Never run a machine inside aclosed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs
with the engine running.
•Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max),
not across.
•Remove obstacles such as recks, tree
limbs, etc.
•Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Taft grass can hide obstacles.
4

•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
•Do not turn on slopes unless neces-
sary, and then, turn slowly and gradual-
ly downhill, if possible.
_Look for this symbol to point out
important safety precautions. It means
CAUTION!H BECOMEAWARE!!!YOUR
SAFETY IS INVOLVED.
ACAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always
disconnect spark plug wire and place
wire where it cannot contact spark plug.
_I,CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
ACAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
_,WARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer
and birth defects or other reproductive
harm.
_,WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
5

PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OILTYPE SAE 10W30
(API-SF-SJ): (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
OILCAPACITY: W/FILTER: 4.0PINTS
W/O FILTER: 3.5PINTS
COOLANT TYPE: ETHYLENE GLYCOL
ANTIFREEZE
COOLANT
CAPACITY: 1.47 QUARTS
SPARK PLUG: CHAMPION
(GAP: .030") RC14YC
GROUND FORWARD: 5.8
SPEED(MPH): REVERSE: 2.1
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 15AMPS @ 3600RPM
SYSTEM:
BA'FI-ERY: AMP/HR: 35
MIN. CCA: 280
CASE SIZE:U1R
BLADE BOLT 45-55 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
REPAIR AGREEMENT
ASears Repair Agreement is available
on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, caring for and using your tractor.
•Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
AWARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available
through your nearest Sears Service
Center (See REPAIR PARTS section of
this manual).
6

Steering Sleeve
Steering Wheel
Steering Wheel Insert
(4) Lockwasher 5/16
Seat
(4) Hex Bolts 5/16-18 x 3/4
(2) Retainer Springs
(single loop)
Mower
(2)Flanged
_t:_ ins
(1)Front
Assembly
(5) Retainer Springs
(double loop)
%
Gauge Wheels
@
(4) Locknut 3/8-16
f
@
@
@
O
_o
(4) Adjusting Bar
(4) Shoulder Bolt
_(4) Retainer,S, prings
taouole Joop)
3/_4x)_SG a.
(4) Wheels_
(4) Clevis Pins
io
7

Nose Roller
Brackets
Nose Roller
(2) Washers
17/32 x 7/8 x 16 Ga.
(2) Locknuts 5/16-18
Video Cassette Keys
(2) Keys
Slope Sheet
For Future Use
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and' proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
(1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts boxes from shipping carton.
2. Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
3. Remove mower and packing materi-
als.
4. Check for any additional loose parts
or boxes and remove.
8

BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
1. Remove hex bolt, lock washer and
large flat washer from steering shaft.
2. Position front wheels of the tractor so
they are pointing straight forward.
3. Slide the steering sleeve over the
steering shaft.
4. Position steering wheel so cross bars
are horizontal (left to right) and slide
onto steering wheel adapter.
5. Secure steering wheel to steering
shaft with hex bolt, lock washer and
large flat washer previously removed.
Tighten securely.
6. Snap steering wheel insert into center
of steering wheel.
7. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
Steering
Shaft
Steering
Sleeve
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
•Lift hood to raised position.
•If this battery is put into service after
month and year indicated on label
(label located between terminals)
charge battery for minimum of one hour
at 6-10 amps. (See "BATTERY" in
Maintenance section of this manual for
charging instructions).
"'_-_..- ,-- , ,Label
INSTALL SEAT
Seat position should be adjusted forward
or backward so that the operator can
comfortably reach clutch/brake pedal and
safely operate the tractor.
1. Release L.H. seat slide on seat pan
by pulling out on adjustment handle
and sliding it to the rear position
exposing seat mounting holes from
bottom. Slide R.H. slide to same rear
position.
2. Mount rear of seat on slides using
mounting bolts and lock washers as
shown.
3. Pull out on adjustment handle and
slide seat all the way forward. Install
front mounting bolts and lock washers.
Tighten all mounting bolts securely.
4. Lower seat into operating position and
sit on seat. Press clutch/brake pedal
all the way down. If operating position
is not comfortable, adjust seat.
To adjust seat: Grasp adjustment handle
and pull out, slide seat to desired position
and release adjustment handle.
9

L.h. Seat Slide
Seat Pan,_
Adjustment _ \ _
Handle_ _3
Lock'_ "_,._,_.=_'_k_'_\
Washe__
Mounti Bo,tii
_=_,_ Seat
_R.H. Seat Slide
NOTE: You may now roll or drive yourtractor
off the skid. Follow the appropriate instruc-
tion below to remove the tractor from the
skid.
TO ROLL TRACTOR OFF SKID
(See Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in freewheel-
ing position to disengage transmis-
sion (See "TO TRANSPORT" in the
Operation section of this manual).
4. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location and
function of controls)
_WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel control in "transmis-
sion engaged" position.
4. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest
position.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
11 .Turn ignition key to "OFF" position.
Continue with the instructions that follow.
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are
properly adjusted to ensure optimum
mower performance.
1. Slide gauge wheel bar down into
bracket channel, Be sure that gauge
wheel bar aligning holes are on top.
Assemble gauge wheels as shown
using shoulder bolts, 3/8 washers and
3/8-16 center Iocknuts and tighten
securely.
2. For ease of mower to tractor assem-
bly, raise gauge wheels to highest
position and retain with clevis pins
and spring retainers.
NOTE: Adjust gauge wheels before
operating mower. See 9"0 ADJUST
GAUGE WHEELS" in the Operation
section of this manual.
Retainei
Pin
Shoulder
Gau( 3/8-16 Center
Wheel 3/8
Washer
TO A'I-FACH NOSE ROLLER
1. Position brackets, 17/32 x 7/8 x16
gauge washers, and nose roller
between deck mounting brackets as
shown. Be sure to position brackets
on correct side, as shown.
2. Install hex bolts and lock nuts as
shown. Tighten hardware securely.
NOTE: Be sure bracket tabs are posi-
tioned in tab holes in deck brackets.
Tab Nose Roller Lock
Nut "B" Bracket
Hex Bolt
"A"
Bracket
10

INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and mower
suspension arms are raised with attachment
lift control. Engage parking brake.
1. Cut and remove ties securing anti-
sway bar and belts. Swing anti-sway
bar to left side of mower deck.
2. Slide mower under tractor with
deflector shield to right side of tractor.
IMPORTANT: Check belt for proper
routing in all mower pulley grooves.
3. If equipped, turn height adjustment
knob counterclockwise until it stops.
4. Lower mower linkage with attachment
lift control.
5. Be sure belt tension rod is in disen-
gaged position.
6. Install belt into electric clutch pulley
groove.
7. Place the suspension arms on
outward pointing deck pins. Retain
with double loop retainer spring with
loops up as shown.
8. Install front plate assembly to tractor
suspension brackets and retain with
single loop retainer springs as shown.
Belt Tension Rod Lock Bracket
Disengaged Position
Chassis _
Brack
Gauge
Wheel
Double Loop
Retainer
Spring Anti-Sway
Bar
Suspension Arms
Double Loop
Retainer Spring
(Outward pointing
deck pins)
9. Position front plate assembly between
front mower brackets. Raise deck and
plate assembly to align holes and
insert flanged pins. Secure pins with
double loop retainer springs between
the plate assembly and mower
brackets.
NOTE: To assist in locating hole in
flanged pin, the hole in pin is inline with
notch on head of pin. If necessary, move
mower side-to-side to give space
between plate and mower brackets.
IMPORTANT: Check belt for proper
routing in all mower pulley grooves.
10.Engage belt tension rod by pushing
rod into locking bracket.
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
11.Connect anti-sway bar to chassis
bracket under left footrest and retain
with double loop retainer spdng.
12.1f equipped, turn height adjustment
knob clockwise to remove slack from
mower suspension.
13.Raise deck to highest position.
14.Adjust gauge wheels before operating
mower as shown in the Operation
section of this manual.
Electric Clutch
Pulley\ Front
\ Suspension Front
Front \Brackets PlateAssembly
Mower \
Bracket\ ,,Loop Retainer
Springs
"_S le
Loop
/_ Flanged Retainer
j__) Springs
.J /-
• J
" _ Deflector Shield
11

CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
•Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be
properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion, mower drive, and
mower blade drive belts in the Service
and Adjustments section of this manual.
Verify that the belts are routed correctly.
_CHECKUST
BEFORE YOU OPERATEAND ENJOY
YOU R N EW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION
FROM THIS QUALITY PRODUCT.
PLEASE REVIEWTHE FOLLOWING
CHECKLIST:
,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton.
/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
,/Ail tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
•/Before driving tractor, be sure free-
wheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRAAI-FENTION TO
THE FOLLOWING IMPORTANT ITEMS:
#" Engine oil is at proper level.
/Engine coolant is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
,/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and
transmission purging instructions (See
'%0 START ENGINE" and "PURGE
TRANSMISSION" in the Operation
section of this manual).
12

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
I'- ;I
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
LIGHT !
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
RNH L
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCHENGAGED ®3I
PARKING BRAKE
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL
(Automatic Models only)
13

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ignition ht Switch
Ammeter Hourrneter Switch Attachment
Overtemp light_Clutch
Switch
Lever
Throttle Control Plunger
Choke
Control
Brake Attachment
Pedal Lift Lever
Parking Brake Lever
Height
Adjustment
Knob
Motion Drive
Belt Tension Motion Control
Handle Lever
Free Wheel
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH SWITCH -Used
to engage the mower blades, or other
attachments mounted to your tractor.
THROTTLE CONTROL - Used to control
engine speed.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
CHOKE CONTROL - Used when starting
a cold engine.
HEIGHT ADJUSTMENT KNOB - Used to
adjust the mower cutting height.
IGNITION SWITCH - Used for starting and
stopping the engine.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
HOURMETER- Indicates hours of
operation.
OVERTEMP LIGHT: Indicates overheated
coolant during engine operation.
LIGHT SWITCH - Turns the headlights on
and off.
MOTION DRIVE BELT TENSION HANDLE-
Used when changing motion drive belt and, if
necessary, starting engine under extremely
cold conditions.
14

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend a wide vision safety mask over spectacles or
standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress brake pedal into full "BRAKE"
position and hold.
2. Place parking brake lever in =EN-
GAGED" position and release
pressure from brake pedal. Pedal
should remain in "BRAKE" position.
Make sure parking brake will hold
tractor secure.
Push-In to Attachment Clutch
Choke _'Disengage" Switch PullOut to
. ,age-
Throttle _(_,\'_/"_'_'_ /_¢_'_
Control.,.\/j_ __L_
_.Hei h
%./ gt" f_\ Parking Brake
_/_ Adjustment _Engaged" Position
/"_Knoe \---
Clutch/Brake Pedal "Disengaged" Position
"Drive" Position
STOPPING
MOWER BLADES -
•To stop mower blades,move attach-
ment clutch switch to "DISENGAGED"
position.
GROUND DRIVE -
• To stop ground drive, depress brake
pedal into full "BRAKE" position.
IMPORTANT: The motion control lever
returns to neutral (N) position when the
brake pedal is fully depressed.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to
idle before stopping may cause engine
to "backfire".
• Turn ignition key to "OFF" position and
remove key. Always remove key
when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_I, CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
•Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
awarm engine.
•To engage choke control, pull knob out.
Slowly push knob in to disengage.
_MOVE FORWARD AND BACKWARD
CAUTION: Do not attempt to operate
motion control lever when the parking brake is
set or when the brake pedal is depressed.
Doing so may result in misadjustment to the
drive control system.
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in
neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
•Turn knob clockwise (_) to raise
cutting height.
•Turn knob counterclockwise (P-_)to
lower cutting height.
15

The cutting height range is approxi-
mately 1-1/2" to 4-1/2". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height
of grass and types of grass being
mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during
the cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
•For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Be sure tractor is on a flat level
surface.
1. Lower mower and adjust mower to
desired cutting height.
2. Remove retainer spring and clevis pin
which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes in
bracket and gauge wheel bar and
insert clevis pin. Gauge wheels
should be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the
same setting.
IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height
of the mower deck.
Retainer
Spring_
Clevis
Pin
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift
control.
3. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES - disengage
attachment clutch control.
_I_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachment Clutch
Switch Pull Out to
"Engage"
Attachemnt Lift
Lever High
Position
/,,
,,S';'_Low
Position
to
"Disengage"
TO OPERATE ON HILLS
Deflector
Shield
411CAUTION: Do not drive up or down
hills with slopes greater than 15°and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
•Avoid stopping or changing speed on
hills.
• If stopping is absolutely necessary,
push brake pedal quickly to brake
position and engage parking brake,
IMPORTANT: The motion control lever
returns to neutral (N) position when the
brake pedal is depressed.
•To restart movement, slowly release
parking brake and brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheeling
position. Free wheel control is located at
the rear drawbar of tractor.
16

1. Raiseattachmentliftto highestposition
with attachment lift control.
2. Pull freewheel control out and into the
slot and release so it is held in the
disengaged position.
•Do not push or tow tractor at more than
two (2) MPR.
• To re-engage transmission, reverse
above procedure.
NOTE: To protect hood from damage when
transporting your tractor on a truck or a
trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER A'I-FACH-
MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on aslope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
ofyour tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil
1. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
"FULL" mark on dipstick is reached.
Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
•To change engine oil, see the Mainte-
nance section in this manual.
CHECK COOLANT LEVEL
_,CAUTION: Check coolant level at
reservoir only. Do not open radiator cap.
• Check coolant with tractor on level
surface.
1. Unhook the four retaining straps and
remove the upper blower housing and
screen assembly.
2. Observe coolant reservoir. Coolant
should be between the "MAX" and
"MIN" level marks.
ACAUTION: Do not poor coolant into a
hot engine or you may damage the
cylinder head or block. Do not operate the
engine without coolant.
3. If necessary, add coolant by removing
reservoir cap. Use only ethylene
glycol antifreeze and soft water in the
mixture ratio specified on the anti-
freeze container.
4. Replace reservoir cap.
5. Reinstall the upper blower housing
uapnpdes cre en assembly.
Blower
Housing
Assembly
Retaining
Straps
Coolant
Reservoir
Cap
ADD GASOLINE
• Fitl fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with
gasoline. Purchase fuel in quantities that
can be used within 30 days to assure fuel
freshness.
IMPORTANT: When operaUng in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
17

AWARNING: Experience indicates !hat
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine
while in storage. To avoid engine problems,
the fuel system should be emptied before
storage of 30 days or longer. Drain the gas
tank, start the engine and let it run until the
fuel lines and carburetor are empty. Use
fresh fuel next season. See Storage
Instructionsfor additional information. Never
use engine or carburetor cleaner products in
the fuel tank or permanent damage may
occur.
_CAUTION: Fillto bottom of gas tank filler
neck. Do not overfill. Wipe offany spilled oil
or fuel. Do not store, spill or use gasoline
near an open flame.
OVERTEMP LIGHT
Located on the dash of your tractor, this light
alerts you to the engine being overheated
which requires immediate attention.
• Light should come on when engine is not
running and the key switch is in "ON"
position, this is a test to be sure the light is
working.
• If light comes on while operating the
engine, stop the engine. Find and correct
the problem. See "Engine Overheats" in
the Trouble Shooting
section of this manual.
TO START ENGINE
When starting the engine for the firsttime or if
the engine has run out of fuel, it will take extra
cranking time to move fuel from the tank to
the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress brake pedal and set parking
brake.
3. Move attachment clutch to "DISEN-
GAGED" position.
4. Move throttle control to fast position
5. Pull choke control out for a cold
engine start attempt. For a warm
engine start attempt the choke control
may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the
choke control out and retry.
WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control out slightly for afew seconds
and then continue to push the control
in slowly.
• The attachments and ground drive can
now be used. If the engine does not accept
the load, restart the engine and allow it to
warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50 ° F and
below)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly, pull the choke
control out slightly for afew seconds
and then continua to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
NOTE: In extreme cold conditions, if
engine will not start you may need to
disengage the motion drive belt as
follows:
1. Be sure parking brake is engaged.
2. Remove retainer spring from the drive
belt tension handle to relieve belt
tension.
3. Start engine and allow it to warm up
for three (3) minutes.
4. Shut-off engine and engage parking
brake.
5. Engage drive belt tension handle and
replace the retainer spring.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the brake slowly return to
operating position.
3. Allow one minute for transmission to
warm up. This can be done during the
18 engine warm up period.

• The attachments can be used during
the engine warm-up period after the
transmission has been warmed up and
may require the choke control be
pulled out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance,
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
PURGE TRANSMISSION
_CAUTION: Never engage or disen-
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replacement,
it should be purged after reinstallation
before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in freewheeling
position (See "TO TRANSPORT" in
this section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position.
Disengage parking brake.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this procedure there will be
no movement of drive wheels. The air is
being removed from hydraulic drive
system.
5. Move motion control lever to neutral
(N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing
freewheel control in driving position
(See "TO TRANSPORT" in this section
of manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed.
Disengage parking brake.
8. Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
Your tractor is now purged and now ready
for normal operation.
MOWlNGTIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
•Mower should be pmpedy leveled for best
mowing performance. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
• The left hand side of mower should be
used for trimming.
•Drive so that clippings are discharged onto
the area that has been cut. Have the cut
area to the right of the tractor. This will
result in a more even distribution of
clippings and more uniform cutting.
•When mowing large areas, start by turning
to the right so that clippings will discharge
away from shrubs, fences, driveways, etc.
After one or two rounds, mow in the
opposite direction making left hand tums
until finished.
•If grass is extremely tall, it should be
mowed twice to reduce load and possible
fire hazard from dried clippings. Make first
cut relatively high; the second to the
desired height.
• Do not mow grass when it iswet. Wet
grass will plug mower and leave undesir-
able dumps. Allow grass to dry before
mowing.
•Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as the
quality of cut desired.
•When operating attachments, select a
ground speed that will suit the terrain and
give best performance of the attachment
being used.
19
f
1f
C----- J

AS YOU COMPLETE _ _ _b
BEOU 'ROERV,CE
Check Brake Operation _V _
Check Tire Pressure
Check Operator Presence and
TIntedock Systems I_
RCheck for Loose Fasteners _1_7 V'
A Sharpen/Replace Mower Blades _S4
TLubrication Chail I1_
0 Check Battery Level
RClean Battery and Terminals if
Check Transaxle Cooling ll_
Adjust Blade Belt(s) Tension I_s
Adjust Motion Drive Belt(s) Tension V*s
Check Engine Oil Level if ll_
Change Engine Oil I_,=t:
EClean Air Filter _:
NClean Air Screen v"
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped) _.2
N Clean Engine Cooling Fins _2
Replace Spark Plug V'
Replace Air Filter Paper Cartridge
Replace Fuel Filter If
Change Coolant I_e
I - Change more often when operat;ng under a rmaW load or in high ambient t_mtum=. 6 - N<_ mq.Jtred If aqulpped with n'_-Ir ee batlerj.
2 - Servk_e more often when operating in dkly or dusty ¢ord_Uons. 7- "_ght Im front axle pivot bolt to 35 _-Ibs. maximum.
3-If equipped with oll filter, change ol lively 50 hOUlS, DO not ovor tight _1.
4 - Replace blades mo_ often when rncwing in sandy soil. 8 ° Have your nearest authorized P,el'_k_l centDr/departme_
5 ° If equipped with ad_Jslable system, pedoml thai service.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence, To receive
full value from the warranty, operator must
maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each
season.
•Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check coolant level.
3. Check brake operation.
4. Check tire pressure.
5. Check operator presence and
interlock systems for proper operation.
6. Check for loose fasteners.
LUBRICATION CHART
(i) Tie Rod Ball Joints
_) Spindle ---1_'_ V--- Spindle _)
Zerk _-'J__ :=_.:=__=_ Zerk
_'J] "_'_"-" - 7LL_,,..FrontWheel (_)
_) Front W_hee/'-'_ "_,,'_-,"_ Bearing
Bearing _-:_----"/'_ rK
_)Steering F _ 1 _ _ _'Engine_)
Sector _ ,,. {_/_ -
Gear Teetl_/ _ !"1 (_)M_andrel
er.
(DSpray Silicone Lubdant (Move Boots to
Lubricate)
_General Purpose Grease
(_)Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot
points which have special nylon bearings.
Viscous lubricants will attract dust and dirt that
will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated,
use only a dry, powdered graphite type
lubricant sparingly.
2O