Craftsman EZ3 917.256711 User manual

SEARS
I:RaFTZHoN°
MODEL NUMBER 917.256711 OWNER'SMANUAL
•Assembly
•Operation
•Customer Responsibilities
•Service and Adjustments
•Repair Parts
CAUTION: Read and follow all safe_y rules arid instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THiS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
GENERAL OPERATION
Read, understand, and follow all instructions in the manual
and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area isclear of other people before mowing. Stop
machine if anyone enters the area.
Never carry passengem.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mewing.
Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
atrailer or truck.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in seve re injury ordeath.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO: Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tafl grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Fellow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slowand gradual Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOT:
Do not turnonslopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.,
Do not mow on wet grass. Reduced traction could cause
sliding.
Do not try to stabilize the machine by putting your foot on the
ground.
Do not use grass catcher on steep slopes.
IlL CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them.
Keep children out of the mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV, SERVICE
Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
•Never make adjustments or repairs with the engine running.
• Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary.
Mower blades are sharp and can cut_ Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
Check brake ol_pration frequently. Adjust and service as
required.
Look for this symbol to point out impor-
tant safety precautions. It means
CAUTIONII! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
2
WARNING A
The engine exhaust from this product con-
tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.

CONGRATULATIONS on your purchase of a Sears
tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service Cen-
ter/Department. We have competent, well-trained techni-
cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor propedy.
Always observe the "SAFETY RULES".
MODEL
qUMBER 917.256711
SERIAL
NUMBER
DATEOFPURCHASE
THEMODELANDSERIALNUMBERSWILLBEFOUND
ON A PLATE UNDER THE SEAT.
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASEAND KEEPIN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears maintenance agreement is available on this prod-
uct, Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Followaregularscheduleinmaintaining,caringforand
using your tractor.
Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
PRODUCT SPECIFICATIONS
HORSEPOWER: t8.0
GASOLINE CAPACITY 3.5 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 4.0 PINTS
W/O FILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RV17YC
GAP; .030")
VALVE CLEARANCE: INTAKE: ' .003" - .006"
EXHAUST: .013" - .016"
GROUND SPEED (MPH): FORWARD: 5.5
REVERSE: 2.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 15 AMPS @3600RPM
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT. LBS.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). tf a spark arrester isused, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center
(See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any p_rts found to be defective in material or
workmanship. I
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercial or rental purposes.
LIMITED ,90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any batter_ included with this dding equipment proves defective in material or
workmanship and our testing determines the J3attery will not hold e charge, Sears will replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOLhR CRAFTSMAN-RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE DATE OE PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN_-NOME3N_RRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
PROM THE DATE OF PURCHASE BUT A, STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES.
This Warranty gives you Specific legal dghts, and _/o{Jmay also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
3

TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 17-20
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................. 7-10
OPERATION .......................................................... 11-16
MAINTENANCE SCHEDULE ..................................... 16
SERVICE AND ADJUSTMENTS ........................... 21-27
STORAGE ................................................................... 28
TROUBLESHOOTING ........................................... 29-30
REPAIR PARTS -TRACTOR ................................ 32-47
REPAIR PARTS -ENGINE .................................... 50-55
PARTS ORDERING/SERVICE ............... BACK COVER
INDEX A
Accessories ........................................... 5
Adjustments:
Brake ............................................. 23
Carburetor .................................... 27
Mower
Front-To-Back ......................... 22
Side-To-Side ........................... 22
Throttle Control Cable .................. 27
Air Filter, Engine .................................. 20
Air Screen, Engine .............................. 19
Assembly .......................................... 7-10
B
Battery:
charging ......................................... 8
Cleaning ....................................... 18
Preparation .................................... 8
Storage ........................................ 28
TerminaLs ..................................... 18
Belt: Motion Drive
Removal/Replacement ........... 24
Mower Belt(s)
Removal/Replacement ........... 23
Blade:
Sharpening .................................. 18
Replacement ................................ 18
Brake Adjustment ................................ 23
C
Carburetor Adjustment ........................ 27
Controls, Tractor ................................. 12
Customer Responsibilities ............. 17-20
Engine:
Air Filter .................................... 20
Air Screen .......................... ,..... 19
Cooling Fins ............................. 20
Engine Oil ........................... 14,19
Fuel Filter ................................. 20
Spark Plug(s) ........................... 20
Tractor:
Battery ...................................... 18
Blade ........................................ 18
Lubrication Chad ..................... 17
Maintenance Schedule ............ 17
Tire Care .......................... 8,18,25
Transaxle ................................. 19
Cutting Height, Mower ........................ 13
E
Electrical:
Interlocks and Relays .................. 26
Schematic .................................... 31
Wiring Diagram ............................ 32
Engine:
Air Filter ........................................ 20
Air Screen .................................... 19
Cooling Fins ................................. 20
Oil Change ................................... 19
Oil Level ....................................... 19
Oil Type ................................... 14,19
Preparation .................................. 14
Repair Parts ............................ 50-55
Starting ......................................... 14
Storage ........................................ 28
F
Filter:
Air Filter ........................................ 20
Fuel .............................................. 20
Fuel:Type ............................................. 15
Storage ........................................ 28
Fuse .................................................... 26
H
Hood Removal/Installation .................. 26
L
Leveling Mower Deck .......................... 22
Lubrication:
Chad ............................................ 17
Engine .......................................... 19
M
Maintenance Schedule ....................... 17
Mower:
Adjustment, Front-to-Back ........... 22
Adjustment, Side-to-Side ............. 22
Blade Replacement ..................... 18
Blade Sharpening ........................ 18
Cutting Height .............................. 13,
Installation .................................... 21
Operation ..................................... 14
Removal ....................................... 21
Mowing Tips ........................................ 16
Muffler ................................................. 20
Spark Arre_ter ........................... 3,40
Oil: O
Cold Weather Conditions ........ 13,19
Engine .......................................... 19
Storage ........................................ 28
Operation ....... :............................... 11-16
Operating Mower ................................ 14
Options:
Accessories .................................... 5
Spark Arrester ........................... 3,40
P
Parking Brake ................................ 12-13
Parts Bag .............................................. 6
Parts, Replacement/Repair ......... ... 32-47
Product Specifications .......................... 3
R
Repair Parts ................................... 32-47
S
Safety Rules .......................................... 2
Seat ....................................................... 8
Service and Adjustments ............... 21-27
Carburetor .................................... 27
Fuse ............................................. 26
Hood Removal/Installation ........... 26
Motion Drive Belt
Removal/Replacement ........... 24
Mower Be_t(s)
Removal/Replacement ........... 23
Mower Adjustment
Front-to-Back .......................... 22
Side-to-Side ............................ 22
Mower Removal/Instal[ation ......... 21
Tire Care .............................. 8,18,25
Slope Guide Sheet .............................. 59
Spark Plug(s) ...................................... 20
_pecifications ........................................ 3
Starling the Engine ............................. 15
Steering Wheel ................................ 7,25
Stopping the Tractor ........................... 13
Storage ................................................ 28
T
Throttle Control Cable Adjustment ...... 27
Tires ............................................ 8,18,25
Trouble Shooting Chart .....=............ 29-30
Transaxle ............................................ 19
W
Warranty................................................ 3
Wiring Diagram ................................... 32
Wiring Schematic ..............................._31
4

ACCESSORIES AND ATTACHMENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE
SPARK PLUG GAS CAN
<fENGINE OIL
A
2
FUEL STABILIZER AIR FILTER
%
MAINTENANCE
BLADES BELTS
PERFORMANCE
Sears offers awide variety of attachments that fit your tractor. Many ofthese are listed below with brief explanations of hqw they can help
you, This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor,
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn. Ta-
pered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and leaves for a
healthier, nearer looking lawn. Two Permanex containers hold
30-gaflon plastic bags.
BUMPER protects front end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly.
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. 150 lb. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters infront of mower deck to reduce
chances of =scalping" on uneven terrain.
GANG HITCH letsyou tow2or3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks notso
equipped.
MULCH RAKE/DETHATCHER loosens soiland flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Usefultopreparebareareasforseeding. Availablefor front
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades. For models not equipped as 3-in-1 Convertible
mowers. See "MOWER" in the Repair Pairs section of |his
manual.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber:
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds upto 390 Ibs. of weight. Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum.
SNOW BLADE for snow removal only. 14-inch high, 48-inch wide
blade clears 42-inch path when angled left or right. Raises, lowers
withside lever. Adjustable skids; repJaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight.)
SNOWTHROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simpie pin
arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet. Liftcontrolled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source. Includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecti-
cides, fungicides and liquid fertifizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de-
icers and sand.
SWEEPERS let you collect grass clippings and leaves.
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
liftand depth control system and does NOT require a sleeve hitch.
Fits any lawn, yard or garden tractor. Simply hook up to the tractor
drawbar and go! _ptional accessories convert unit for
dethatching, aerating,_pilling...without tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction.
TRACTOR CAB" has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top.
VACS for powerful collection of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach
places. VAC/CHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
5

CONTENTS OF HARDWARE PACK
Parts Bag contents shown full size
(1) Knob
(1) Shoulder Bolt
5/16-18
I
(1) Washer
17/32 x 1-3/16 x 12 Gauge
ainer Springs (double loop)
(4) Retainer Springs (single loop)
s #10 x 5/8
(2) Lock Washers #10
(2) Washers #10_
(_ 3/16 x 3/4 x 16 Gauge
(2) Weld Nuts
ts 1/4-20 x 3/4@
( (2) Hex Nuts 1/4-20
Lock Washers 1/4 _lr.l_2)
(2) Washers
9/32 x 5/8 x 16 Ga.
Parts packed separately in carton
Seat
Video
Cassette
\Mulcher
Steering Plate
Wheel
Manual Parts Bag
Parts bag contents not shown full size
(2) Shoulder Q
Bolts
(2) Center-
(2) Washers 3/8 lock Nuts
x 7/8 x 14'Gauge
1_(2) Front Link Assemblies
(2) Gauge
Wheels
_(2) Latch Hook
Assembly
Slope Sheet
(2) Keys
Steering
Wheel
Insert
6
Steering
Sleeve

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(!) 9/16" wrench
(1) 1/2" wrench
Utility knife
Tire pressure gauge
(2) 7/16" wrench
(1) 3/4" socket w/drive
ratchet
(1) Phillips Screwdriver
When right and left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons
from carton (See page 6).
•Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
• Remove mower and packing materials.
• Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
• Remove Iocknut and large flat washer from steering
shaft.
Position front wheels of the tractor so they are pointing
straight forward.
Slide the steering sleeve over the steering shaft.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
Secure steering wheel to steering shaft with Iocknut
and large flat washer previously removed. Tighten
securely.
Snap steering wheel insert into center of steering
wheel.
Remove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
t_._ STEERING
WHEEL INSERT
r_.._._ LOCKNUT
- /LARGEFLAT
_'-" WASHER
WHEEL
STEERING
/
/
/__,-
//_i/
//
II i1 I I
/
FIG. 1
TO ROLL TRACTOR OFF SKID (See Operation
section for location and function of controls)
• Press liftlever plunger and raise attachment lift lever to
its highest position.
• Release parking brake by depressing clutch/brake
pedal.
•Place freewheel control in freewheeling position to
disengage tran_mission (See "TO TRANSPORT" in
the Operation se_ction of this manual).
• Roll tractor backwards off skid,
7

ASSEMBLY
CONNECT BATTERY (See Fig. 2)
&CAUTION: Do not short battery termi-
nals. Before connecting battery, re-
move metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
•Lift hood to raised position.
Open terminal access doors, remove terminal protec-
tive caps and discard.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lock washer and hex
nut as shown. Tighten securely.
Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely.
Close terminal access doors•
Use terminal access doors for:
• Inspection for secure connectbns (to tighten hard-
ware),
Inspection for corrosion.
Testing battery.
Jumping (if required).
Periodic charging.
LOCK FLAT
HEX NUT WASHER WASHER
HEX
DOLT
DISCARD TERMINAL
PROTECTIVE CAPS
•o.-
TERMINAL _"".',' I ':,
ACCESS _
DOOR
4
-%, i
"",% i
POSITIVE
(RED)
CABLE
r
NEGATIVE
(BLACK)
CABLE
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble shoulder bolt.
• Assemble adjustment knob and fiat washer loosely•
Do not tighten•
Tighten shoulder bolt securely.
• Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which
allows you to. press.clutch_rake pedal all the way
down.
Get off seat without moving its adjusted position•
• Raise seat and tighten adjustment knob securely.
SEAT
SEAT PAN
SHOULDER
BOLT
ADJUSTMENT
KNOB
FIG. 3
FLAT WASHER
CHECK TIRE PRESSURE
The tires on your tractor we re overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
• Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual•
CHECK BRAKE'_YSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
8

ASSEMBLY
INSTALL MOWER AND DRIVE BELT (See
Figs. 4and 7)
Be sure tractor is on level surface and mower suspension
arms are raised with attachment liftcontrol. Engage park-
ing brake,
•Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
• Slide mower under tractor with discharge guard to right
side of tractor,
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE.
Install one front link in top hole of the R.H. front mower
bracket and R.H. front suspension bracket. Retain with
two single loop retainer springs as shown.
Install second front link in L.H. front suspension bracket
only and retain with single loop retainer spring as
shown.
Turn height adjustment knob counterclockwise until it
stops.
Lower mower linkage with attachment lift control.
Place the L.H. suspension arm on inward pointing deck
pin. If necessary, rock and raise front of mower to align
deck pin with the hole in suspension arm. Retain with
double loop retainer springs with loops down as shown.
Slide left side of mower back and install the.unattached
front link in top hole of the L.H. front mower bracket.
Retain with single loop retainer spring as shown.
Place the R.H. suspension arm on inward pointing
deck pin. If necessary, rock and raise front of mower
to align deck pin with the hole in suspension arm.
Retain with double loop retainer springs with loops
down as shown.
• Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
• Turn height adjustment knob clockwise to remove
slack from mower suspension.
• Raise mower to highest pos_tion_
• Assemble gauge wheels (See "TO ADJUST GAUGE
WHEELS" in the Operation section of this manual).
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See thefigures thatare shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual. Verify that the belts
are routed correctly.
ELECTRIC
CLUTCH
PULLEY
FRONT
,SUSPENSION
BRACKETS
DOUBLE LOOP
RETAINER SPRING
CHASSIS (outward pointing
BRACKET deck pins)
SUSPENSION
ARMS FRONT
MOWER
BRACKET
SHOULDER
BOLT
GAUGE
WHEEL
_8WASHER
3_-16
CENTER
LOCKNUT
/
DOUBLELOOP
RETAINER
SPRING
ANTI-SWAY
BA_
PULLEY
FIG. 4
SINGLE
LOOP
RETAINER
SPRINGS
DISCHARGE GUARD
9

ASSEMBLY
INSTALL MULCHER PLATE (See Figs. 5 and 6)
•Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
• Tighten hardware securely.
• Raise and hold deflector shield in upright position.
Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
Hook front latch into hole on front of mower deck.
• Hook rear latch into hole on back of mower deck.
ACAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher
blades are designed for discharging and bagging also.
WELD NUT
FROM THE TOP,
HOOK POINTS
DOWN
LOCK
WASHER
WELD SCREW
NUT _
LATCH
HOOK
WASHER
MULCHER
PLATE
LOCK
WASHER
WASHER
_-'--SCREW
WELD
NUT
FIG. 5
DEFLECTOR
SHIELD
i;_s l" !' ,
HOOKS
FiG. 6
,/'CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SA TISFA CTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed.
,/ No remaining loose parts in carton.
,/ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that alt connections are still secure
and wires are p_operly clamped.
,/ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
J Be sure brake system is in safe operating condition.
,/ It is important to purge the transmission before you
operate your new tractor for the first time. Follow
proper starting and transmission purging instructions
(See "TO START ENGINE" and "PURGE TRANSMIS-
SION" in Operation section ofthis manual).
10

OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
i
m
BATTERY CAUTION OR
WARNING
6
ENGINE ON ENGINE OFF
REVERSE FORWARD FART SLOW
OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL
LOCK PARKING BRAKE UNLOCKED LOCKED
L_ R N H L
REVERSE NEUTRAL HIGH LOW
!
MOWER LIFT ATTACHMENT
CLUTCH ENGAGED A'FFACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL
(Hydro Models only)
11

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith yourtractorto familiarize yourself withthelocations ofvariouscontrolsand adjustments. Save
his manual for future reference.
CHOKE CONTROL
THROTTLE
CONTROL
LIGHT SWITCH_
CLUTCH/BRAKEPEDAL_
HEIGHT ADJUSTMENT KNOB,_
FREEWHEEL
CONTROL
ATTACHMENT CLUTCH
AMMETER SWITCH
r _ _ • _ __ •, IGNITION
,,• , SWITCH
,o, L t,'
LIFT LEVER
ATTACHMENTLIFT
PARKING BRAKE
LEVER
MOTION CONTROL
LEVER
APPROX.t
SPEED |
3 MPH /J
2 MPH
FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE CONTROL: Used to control engine speed.
CHOKE CONTROL: Used when starting a cold engine.
CLUTCWBRAKE PEDAL: Used for declutching and brat_,
ing the tractor and starting the engine.
PARKING BRAKE LEVER: Locks clutch/brake pedal into
the brake position.
AMMETER: Indicates charging (+) or discharging (-) of
battery.
HEIGHT ADJUSTMENT KNOB: Usedto release attach-
ment lift lever when changing its position,
MOTION CONTROL LEVER: Selects the speed and
direction of tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
A'n'ACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to your tractor.
IGNITION SWITCH: Used for starting and stopping the
engine,
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off.
12

OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend a wide vision safety
mask over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor isequipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine,
Depress clutch/brake pedal into full "BRAKE" position
and hold.
Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold vehicle secure.
IGNITION KEY
\
CHOKE
CONTROL
THROTTLE
ATTACHMENT CLUTCH SWITCH
PULL OUT TO "ENGAGE"
PUSH-IN TO
"DISENGAGE"
LEVER
"BRAKE"
POSITION
MOTION
CONTROL
LEVER
CLUTCH/BRAKE HEIGHT PARKING BRAKE
PEDAL "DRIVE" ADJUSTMENT "DISENGAGED"
POSITION KNOB POSITION
FIG. 8
STOPPING (See Fig. 8)
MOWER BLADES -
• Move attachment clutch switch to "DISENGAGED"
position,
GROUND DRIVE o
• Depress clutch/brake pedal into full "BRAKE" position.
• Move motion control lever to neutral" (N) position.
IMPORTANT: THE MOTEON CONTROL LEVER DC)ES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
Move throttle control to slow (-ab) position.
NOTE: Failure to move throttle control to slow (.4m_)
position and allowing engine to idle before stopping may
cause engine to "backfire".
Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" O[ grass. To eliminate this possibility,
always stop engine when stolJping tractor on grass areas.
I|
CAUTION: Always stop tractor corn- |
pietely, as described above, before leav- r
ing the operator's position; to empty
grass catcher, etc,
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the
battery charging rate.
• Full throttle offers the best bagging and mower perfor-
mance.
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whe never you are starting a cold engine.
Do not use to start a warm engine.
• To engage choke control, pun knob out. Slowly push
knob in to disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the
motion control lever.
•Start tractor with motion control lever in neutral (N)
position.
• Release parking brake and clutch/brake pedal.
• Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig, 8)
The cutting height"_scontrolled by turning the height adjust-
ment knob in desi#ed direction.
• Turn knob clockwise (F'_) to raise cutting height.
• Turn knob counterclockwise (P'-_)to lower cutting
height.
The cutting height range isapproximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
13

OPERATION
TO OPERATE ON HILLS
TO ADJUST GAUGE WHEELS (See Fig. 9)
Adjust gauge wheels with tractor on a fiat level surface.
Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely.
•Repeat for opposite side installing gauge wheel in
same adjustment hole.
GAUGE WHEEL/'_"
\\
SHOULDER BOLT
FIG. 9
TO OPERATE MOWER (See Fig. 10)
Your tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
• Select desired height of cut.
Lower mower with attachment lift control.
Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
ATTACHMENT CLUTCH SWITCH
PULL OUT TO "ENGAGE" ATTACHMENT
HIGH POSITION
LOW
,_ POSITION
.,, _DISCHARGE
GUARD
PUSHINTO
"'DISENGAGE" _
I
CAUTION: Do not drive up or down I
hills with slopes greater than 15° and I
do not drive across any slope.
Choose the slowest speed before starting up or down
hills.
• Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
• If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
To restart movement, slowly release parking brake and
clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
TO TRANSPORT (See Figs. 7 and 1 1)
When pushing or towing yourtractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
Raise attachment lift to highest position with attach-
ment lift control.
• Pull freewheel control knob out and hold in position by
inserting retainer spring into forward hole of control rod;
• Do not push or tow tractor a[ more than two (2) MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your traetoron a truckor atrailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).
FIG. 11
FIG, 10 14

OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 16)
•The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
• Check engine oil with tractor on level ground.
Remove oilfill cap/dipstick and wipe clean, reinsertthe
dipstick and push itall the way down into the tube, wait
for a few seconds, remove and read oil level. If
necessary, add oil until "FULL" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
• To change engine oil, see the Customer Responsibili-
ties section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER G RADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any I
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE (See Fig. 8)
When starting engine for the first time or if engine has run
out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
Depress clutch/brake pedal and set parking brake.
• Place motion control lever in neutral (N) position.
Move attachment clutch to "DISENGAGED" position.
Pull choke control out to choke (]\I) position for cold
engine start. For warm engine start do not use choke
control.
• Move throttle control to midway between fast (,_) and
slow (,g_) positions.
• Insert key intoignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute. If engine does not start after
several attempts, move throttle control to fast (,_)
position, wait a few minutes and try again.
•When engine starts, s!owly push choke control in.
Move throttle control to fast (,_) position.
Allow engine to warm up for a few minutes before
engaging drive or attachments.
IMPORTANT: COLD STARTING FOR HYDRO (BELOW
40°F) - AFTER STARTING ENGINE AND BEFORE
DRIVING, LET TRANSMISSION WARM UP FOR ONE (1)
MINUTE BY PLACING MOTION CONTROL LEVER IN
NEUTRAL (N) POSITION AND RELEASING CLUTCH/
BRAKE PEDAL.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below'32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual.
PURGE TRANSMISSION
CAUTION: Never engage or disengage
freewheel lever while the engine is run-
ning.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have deve!-
oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.
• Place tractor safely on level surface with engine off and
parking brake set.
• Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow (_) position.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
• Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement of
drive wheels. The ai'_is being removed from hydraulic drive
system.
Move motion control lever to neutral (N) position. Shut-
off engine and set parking brake.
Engage transmission by placing freewheel control in
driving position (See "TO TRANSPORT" in this section
of manual).
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
• Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
• Your tractor is now purged and now ready for normal
operation.
15

OPERATION
MOWING TIPS MULCHING MOWING TIPS
Tire chains cannot be used when the mower housing
is attached to tractor.
• Mower should be properly leveled for best mowing
performance. See'q-O LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
The ieft hand side of mower should be used for trim-
ming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one ortwo rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 12 ).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height,
• Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired,
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
F
1f
C---- <J
FIG. 12
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH, CLEAN AFTER EACH USE.
The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with .your highest engine (blade) speed
as this will provide the best _recutting action of the
blades.
Avoid cutting your lawn when itis wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
For best results, adjustthe mower cutting height sothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 13). For extremely heavy mulching,
red uce you rwidth of cut on each pass and mow slowly.
Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
MAX 1/3
I
l
FIG. 13
16

CUSTOMER RESPONSIBILITIES
BATES
AS YOUCOMPLETE
BEGOLA.SE.V,CE ERV,OEOATES
CheckBrakeOperation I_ I_
CheckTire Pressure
ICheckforLooaeFaateners V' V'7 t/
HSharpen/ReplaceMowerBlades V'_
ALubricationChart
TCheckBatteryLevel/Recharge
CleanBatteryandTerminals if!
!R CheckTrensaxle Cooling If
Adjust BladeBelt(s)Tension I/'s
Adjust MotionDriveBelt(s) Tension 1_5
Check Engine Oil Level I_ If
ChangeEngine Oil V' 1_12,3 If
CleanAir Filter 1_2
E
NCleanAir Screen V'2
GInspect Muffler/Spark Arrester if
IReplaceOil Filter(If equipped) V_1.2
N Clean EngineCoolingFins _I_2
Replace SparkPlug If
ReplaceAir Filter PaperCartridge
ReplaceFuel Filter If
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3-If equipped with oil filter, change oil every 50 hours,
4 - Replace blades more often when mowing in sandy soil.
5-If equipped with adjustable system.
6 - Not required if equipped with maintenance-free batte_
7 - Tighten front axle pivot bolt to 35 ff.-Ibs, maximum,
Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
LUBRICATION CHART
(_) SPINDLE ZERK -- ®
(_ _FRONT WHEEL ®
BEARING ZERK REARING ZERK
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for (_
wear. Anew spark plug and clean air filter assure CLUTCH
proper air-fuel mixture and help your eagine run better PIVOT(S)
and last longer.
BEFORE EACH USE
•Check engine oil level.
• Check brake operation.
Check tire pressure.
Check for loose fasteners.
®
17
®SAE 30 OR 10W30 MOTOR OIL
®GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 14)
Raise mower to highest position to allow access to
blades.
Remove hex bolt, lock washer and flat washer secu ring
blade.
Install new or resharpened blade with trailing edge up
towards deck as shown.
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.
NOTE: We do not recommend sharpening blade -but ifyou
do, be sure the blade is balanced.
MANDREL
ASSEMBLY
FLAT WASHER
TRAILING
EDGE UP
/
_'"-" (CIRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 14
TO SHARPEN BLADE (See Fig. 15)
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
• The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a po0e balancer. (When using a cone
balancer, follow the instructions supplied with bal*
ancer).
• Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CENTER HOLE
518" BOLT
OR PIN BLADE
' ;i
FIG. 15
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
• Remove terminal guard.
• Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
18

CUSTOMER RESPONSIBILITIES
TRANSAXLE COOLING TO CHANGE ENGINE OIL (See Fig. 16)
Determine temperature range expected before oil change,
All oil must meet API service classification SF or SG.
The fan and cooling fins of transmission should be kept
clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot.
• Inspect cooling fan to be sure fan blades are intact and
clean.
Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance isnot required for the life ofthe transaxle. Should the
transaxle ever leak or require servicing, contact your near-
est authorized service center/department.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF or SG. SelecttheoirsSAEviscositygrade
according to your expected operating temperature.
SAE VISCOSITY GRADES
"20 ° 0° 30 ° 32 °40 ° 60° 80"
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequentIyto avoid
possible engine damage from running low on oil.
Change the oil after the first two hours of operation and
every 50 hours thereafter or at least once a year if the tractor
is not used for 50 hours in one year.
Checkthe crankcase oil level before starting the engine and
after each eight (8) hours of operation..T_ghten oil fillcap,
dipstick securely each time you check the oil level.
• Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
• Remove drain plug.
After oil has drained completely, replace oil drain plug
and tighten securely.
• Refill engine with oil through oilfill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
'PRODUCT SPECIFICATIONS" on page 3 of this
manual.
Use gauge on oil fiJIcap/dipstick for checking level. Be
sure dipstick is in all the way for accurate reading.
Keep oil at "FULL" line on dipstick.
OIL FILL
CAP/DIPSTICK
OIL DRAIN
PLUG
FIG. 16
CLEAN AIR SCREEN (See Fig. 17)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with awire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
19

CUSTOMER RESPONSIBILITIES
COOLING FINS
(BOTH SIDES)
AIR FILTER (See Fig. 17)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
•Remove wing nut and cover.
Remove seal and cartridge plate.
TO SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
TQ SERVICE CARTRIDGE
• Gently tap the flat side of the paper cartridge to dislodge
dirt. Do not wash the paper cartridge or use pressur-
ized air, as this will damage the cartridge. Replace a
dirty, bent, or damaged cartridge.
Reinstall the pre-cleaner (cleaned and oiled) over the
paper cartridge.
Reassemble air cleaner, cartridge plate, and seal.
Install the air cleaner cover and wing nut. Tighten wing
nut 1/2 turn to 1full turn after nut contacts cover. Do not
overtighten.
CARTRIDGE
PLATE _ _SEAL
FOAM __
PRE-CLEA.ER CARTR,OGE
FIG, 17
ENGINE COOLING FINS (See Fig. 18)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating. Engine blower
housing must be removed. Remove side panels and hood
(See'q'O REMOVE HOOD AND GRILLASSEMBLY" in the
Service and Adjustments section of this manual).
\
FIG. 18
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one
year.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of use, whichever comes
first. Spark plug type and gap setting is shown in "PROD-
UCT SPECIFICATIONS" on page 3 of this manual
IN-LINE FUEL FILTER (See Fig. 19)
The fuel filte_ should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
With engine cool, remove filter and plug fuel line
sections.
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
• Be sure there are no fuel line leaks and clamps are
properly positioned.
• Immediately wiperup any spilled gasoline.
CLAMP
FUE CLA.P
FILTER
FIG. 19
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign
matter.
•Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
20 can result in a shortened engine life.