Craftsman EZ3 917.258591 User manual

MODEL 917.258591 OWNER'S MANUAL
-Assembly
oOperation
®Customer Responsibilities
-,oService and Adjustments
®Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment
FOR CONSUMER ASSISTANCE HOT LINE, CALLTHIS TOLL FREE NUMBER: 1-800-659-59t7

SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OFAMPUTATING HANDS AND FEET AND THROWING OBJECTS,.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH+
I. GENERAL OPERATION
• Read, understand, and follow all Instructions in the manual
and on the machine before starting+
• Only allow responsible adults, who are famUiar with the
instructions,to operate the machine+
•Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
• Besurethe areais clearof other people before mowing+ Stop
machine if anyone enters the area_
• Never carry passengers..
•Do not mow inreverse unless absolutely necessary+ Always
look down and behind before and while backing.
°Be aware ofthe mower discharge direction and do not point
it at anyone+ Do not operate the mower without either the
entire grass catcher or the guard in place,
°Slow down before turning_
•Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting+
= Tum off blades when not mowing..
, Stop engine before removing grass catcher or unclogging
chute+
= Mow only in daylight or good artificial light..
• Do not operate the machine while under the influence of
alcohol or drugs..
° Watch for traffic when operating near or crossing roadways.
•Use extra care when loading or unloading the machine into
atrailer or truck,.
II. SLOPE OPERATION
Slopes are amajor factor related to loss+of-control and
tipover accidents, which can result in severe injury or
death. All slopes require extra caution, tf you cannot back
up the slope or if you feet uneasy on it, do not mow it+
DO:
•Mow upand down slopes, not across+
• Remove obstacles such as rocks,tree limbs, etc+
•Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine Taftgrass can hide obstacles+
°Use slow speed. Choose a low gear so that youwillnot have
to stop or shift while on the slope.
• Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability
•Use extra care with grass catchers or other attachments.
These can change the stabilityof the machine.
°Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed or direction+
•Avoid starting or stopping on aslope. If tires lose traction,
disengage the blades and proceed slowly straight downthe
slope.
DO NOT:
°Donot turnonslopes unless necessary, andthen, turnslowly
and gradually downhill, ifpossible+
° Do notmow near drop-offs, ditches, or embankments+ The
mower could suddenly turn over if a wheel is over the edge
of acliff or ditch, or if an edge caves in+
°Do not mow on wet grass. Reduced traction could cause
sliding+
°Do nottry tostabilize the machineby puttingyourfoot on the
ground,
•Do not use grass catcher on steep slopes.
Iii. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them+
•Keepchildrenout ofthe mowfng area and under thewatchful
care ofanother responsible adult+
• Be alert and turn machine off ifchildren enter the area+
•Before and when backing, look behind and down for small
children.
• Never carry children They may fall off and be seriously
injuredor interfere with safe machine operation+
°Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.+
IV. SERVICE
°Useextra care inhandling gasoline andother fuels. They are
flammable and vapors are explosive+
Use only an approved container.
Never remove gas cap or add fuel with the engine
running, Allow engine to coolbefore refueling., Do not
smoke,.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater+
• Never run a machine inside aclosed area.
° Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition+
•Never tamper with safety devices. Cheu_ their proper
operation regularly.
.Keep machine free of grass, leaves, or other debris build-up+
Clean oil or fuel spillage+ Allow machine to cool before
storing+
• Stop and inspect the equipment if you strike an object.
Repair, ifnecessary, before restarting+
• Never make adjustments or repairs with the engine running+
° Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec+
essary+
• Mower blades are sharp and can cut+ Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
° Check brake operation frequently. Adjust and service as
required.
Lookfor this symbol topotnt outimportant
safety precautions. It means
CAUTIONII! BECOME ALERTlf! YOUR
SAFETY IS INVOLVED.
IIIJlllUllllllll
I '1 II
CAUTIONi i
Always disconnect spark plug I
wlreand place wire where it cannot contact |
spark plug In order to prevent accidental |
starting when setting up, transporting, |
AWARNING A
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defe-c-ts, or other reproduc-
tive harm.

CONGRATULATIONS on your purchase of a Sears
tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performahceo
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service Cen-
ter/Department. We have competent, well-trained tech-
nicians and the proper tools to service or repair this trac-
tor°
Please read and retain this manual The instructions will
enable you to assemble and maintain your tractor prop-
erly. Always observe the "SAFETY RULES"°
MODEL
NUMBER 917_258591
SERIAL
NUMBER
DATE OF PURCHASE
THE MODEL ANDSERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT°
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears maintenance agreement is available on this prod-
ucL Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety ruleso
°Follow a regular schedule in maintaining, caring for and
using your tractor.
°Follow the instnJctions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual
PRODUCT SPECiFiCATIONS
HORSEPOWER: 16
GASOLINE CAPACITY 3.5 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG/SH): SAE 10W-30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 4_0PINTS
W/O FILTER: 3_5PINTS
SPARK PLUG: CHAMPION RC12YC
(GAP: .040")
VALVE CLEARANCE: NOT ADJUSTABLE
GROUND SPEED (MPH): FORWARD: 5..5
REVERSE: 2.4
TIRE PRESSURE: FRON]:[ 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 15 AMPS @ 3600 RPM
BATTERY: AMPYHR: 30
MtNo CCA: 240
CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT. LBS.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any)., If a spark attester is used, itshould be maintained
in effective working order by the operator,
in the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands_ A spark arrester for the muffler isavailable
through your nearest Sears Authorized Service Center
(See REPAIR PARTS section of this manual).
LIMITED "rwo YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment ismaintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, tree of charge, any parts found to be defective in material
or workmanship..
This Warranty does not cover:
° Expendable itemswhich become worn during normal use, such as blades, spark plugs, air cleaners, belts, etco
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass_
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment accordingto the instructions contained in the owner's manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears wil!replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT tS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE° PLEASE CONTACT YOUR NEAREST SERVICE CENTER,. AFTER 30 DAYS
FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY'TAKING YOUR CRAFTSMAN RIDING EQUIP-
MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY,.) THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT tS IN THE UNITED STATES°
This Warranty gives you specific legal rights, and you may also have other rightswhich may vary fromstate to state,
SEARS, ROEBUCK AND COo, D/817 WA, HOFFMAN ESTATES, tL 60179
'H',"H'I'II'HI,II, II III I Ill II I .............................
3

SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 16-19
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY .............................................................. 7-10
OPERATION ........................................................... 11-16
MAINTENANCE SCHEDULE ...................................... 17
SERVICE AND ADJUSTMENTS ............................ 21-27
STORAGE .................................................................... 28
TROUBLESHOOTING ............................................ 29-30
REPAIR PARTS - TRACTOR ................................. 32-49
REPAIR PARTS -ENGINE .................................... 50-55
PARTS ORDERING/SERVICE ................ BACK COVER
INDEX A
Accessories ........................................................5
Adjustments:
Brake .............................................. 24
Carburetor° ...................................................27
Mower
Front-To-Back ............................22
Side-To-Side .................................22
Throttle Control Cable ....................27
Air Filter, Engine ......................................20
Air Screen, Engine ........................................19
Assembly ....................................................7.10
B
Battery:
Charging ...................................................8
Cleaning ............................................18
Stadtng with Weak Battery ................26
Storage .........................................................28
Terminals ..........................................18
Belt:Motion Ddve
Removal/Replacement ...............24
Mower Belt(s)
RemovaVReplacement ........... 23
Blade:
Sharpening .................................... 18
Replacement ................................................18
Brake Adjustment ...............................................24
C
Carburetor Adjustment .................................27
Controls, Tractor .................................... 12
Customer Responsibilities ..................17-20
Engine:
Air Filter..............................................20
AirScreen......................................19
CoolingFins................................20
Engine Oil ......................................15,19
Fuel Filter .....................................20
Spark Plug(s) ....................................20
Traotor:
Battery..........................................18
Blade.............................................18
Lubrication Chart ..................... !7
Maintenance Schedule ............ i7
Tire Care ...............................8,18,25
Transaxle .......................................19
Cutting Height, Mower ............................13
E
Electrical:
interlocks and Relays ................... 26
Schematic ..............................................31
Widng Diagram ....................................32
Engine:
Air Filter ...................................................20
Air Screen .............................................19
Cooling Fins ...........................................20
Oil Change ...................................................19
Oil Level ...................................................19
Oil Type ..........................................15,19
Preparation ............................................15
Repair Parts .......................................50-55
Stading ..........................................................15
Storage ......................................................28
F
Filter:
Air Filter ...................................................... 20
Fuel ...............................................................20
Fuel:
Type ...........................................................15
Storage .....................................................28
Fuse ...............................................................................26
H
Hood Removal/installation .......................26
L
Leveling Mower Deck ....................................22
Lubrication:
Chad .............................................17
Engine......................................................19
M
Maintenance Schedule ........................t7
Mower:
Adjustment, Front-to-Back ..............22
Adjustment, Side-to-Side .................22
Blade Replacement ........................18
Blade Sharpening ...................................18
Cutting Height ..................................13
Installation ............................................29
Operation ....................................................14
Removal ..............................................2t
Mowing Tips ............................................16
Muffler, ............................................................20
Spark Attester ....................................3,40
0i1: 0
Cold Weather Conditions ...........15,19
Engine ................................................19
Storage ...................................................28
Operation ..............................................12-16
Operating Mower ................................... 14
Options:
Accessories ...........................................5
Spark Arrester ...............................3,40
P
Parking Brake .....................................12-t3
Parts Bag ................................................. 6
Parts, Replacement]Repair _.................32-49
Product Specifications ...............................3
R
Repair Parts ...................................... 32-55
S
Safety Rules ...................................................... 2
Seat....................................................................8
Service and Adjustments ....................21-27
Carburetor.............................................27
Fuse ....................................................26
Hood Removal/Installation...............26
Motion Drive Belt
RemovaVReplacement ............24
Mower Belt(s)
Removal/Replacement ..............23
Mower Adjustment
Front4o-Back ............................22
Side-to-Side ..............................22
Mower Removal/Installation ...........21
Tire Care ..........................................8,18,25
Slope Guide Sheet ....................................59
Spark Plug(s) ..............................................20
Specifications .........................................3
Starting the Engine ...................................15
Steedng Wheel ...................................7,25
Stopping the Tractor ...............................13
Storage......................................................28
T
ThrottleControlCableAdjustment........27
Tires..............................................8,18,25
Trouble Shooting Chad ....................29-30
Transaxle ................................................19
W
Warranty ...................................................3
Widng Diagram ............................................32
Wiring Schematic ...................................31
4

ACCESSORIES AND ATTACHMENTS
These accessories and attachments were available through most Sears retailoutlets and service centers when the tractor was purchased,
Most Sears stores can order these items for you when you providethe model number of your tractor.
ENGINE
SPARKPLUG GAS CAN ENGINEOIL FUELSTABILIZER AIRFILTER
%
,, ,, ,, ,,,,, ,,, ,i
MAINTENANCE
BLADES BELTS
PERFORMANCE
Sears offers awide varlety ofattachments that fit your tractor Manyof these are listed belowwithbrief explanations of how theycan help
you. This list was current at the timeof publication;however, it may change in futureyears - more attachments may be added, changes
may be made in these attachments, orsome may no longer be available or fityour model Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching
AERATOR promotes deep root growth for a healthy lawn. Ta-
pered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soit at close intervals to let moisture soak in..
Steel weight tray for increased penetration..
BAGGER lets you collect grass clippings and leaves for a
healthier, heater looking lawn.. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protectsfront end of tractor from damage.
CARTS make hauting easy. Variety of sizes available, plus
accessories such as side panel kits, toot caddy, cart cover,
protective mat and dolly..
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots_ 36-inch swath. 24
hardened steel coring tips. 150 [b.capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster°
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain..
GANG HITCH letsyou tow2or3 pull-behindattachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments),
GAUGE WHEELS on both sides of the mower deck reduce
chances of"scalping" on uneven terrain,. For mower decks not so
equipped,
MULCH RAKE/DETHATCHER loosens soi| and flipsthatch and
matted leaves to lawnsurface foreasy pickup_ Twenty spring tine
teeth° Useful toprepare bare areas for seeding. Available for front
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper_ Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades° For models not equipped as 3-in-! Convertible
mowers. See "MOWER" in the Repair Parts section of this
manual
RAMP TOPS AND FEET let you load and unload tractor froma
pickup truck,. Use with 2 x 8 or 2 x 10 lumber.
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drumholds up to390 lbs,.ofweight,. Rounded
edges prevent harm to turf, Adjustable scraper automatically
cleans drum.
SNOW BLADE forsnow removalonly, 14-inch high, 48-inch wide
btade clears 42-inch path when angled left or right. Raises, lowers
with side lever. Adjustable skids; replaceable, reversible scraper
bar_ (Use with tire chains and wheel weights and/or rear drawbar
weight.)
SNOW'THROWER has 40-inch swath.. Drum-type auger handles
powdery and wet/heavy snow,. Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat., 6-inch
diameter spout discharges snow 10 to 50 feet. L! _controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source, Includes booms for
automatic spraying and hand held wand for spot spraying.. Wand
has adjustable spray pattern. For appiying herbicides, insecti-
cides, fungicidesand liquid fertilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed kill*
ing easy. Broadcast spreaders are also useful for granular de-
icersand sand..
SWEEPERS let you collect grass clippings and leaves.
TILLER has 5hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
lift and depth control system and does NOT require asleeve hitch.
Fitsanylawn, yardorgardentractoro Simpiy hook uptothetractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hilling.,,.without tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction_
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch, Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer° Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top,
VACS forpowerful collection ofheavy grass clippings and leaves,.
Optional wand attachment to pick up debris in hard-to-reach
places. VACICHIPPER includes a chipper-shredder..
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 tb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
5

CONTENTS OF HARDWARE PACK
Parts Bag contents shown full size
................ ...... iii
(1) ShoutderBolt
5/16-18
(1) Knob
(1) Washer
17/32 x ! -3/16 x 12 Ga
tainer Springs (double loop)
(4) Retainer Springs (single loop)
In, I Iii ii illl
(2) Screws
#10 x 5/8
illulnnnl II
@
(2) Lock
Washers
#10
(2) Weld Nuts #10
__J (2) Washers 3/16 x 3/4 x 16 Gauge
(2) Hex Bolts 1/4_20 x 3/4 (2) Hex Nuts 1/4-20
_f'_'_'/(2) Washers _ (2) Lock
• '"----I /' 9/32 x 5/8 _ Washers 1/4
'_j,,J x 16 Ga,
Parts packed seParately in carton
Steering
Wheel
Manual
Seat
Mutcher
Plate
Video
Cassette
Parts Bag
..... i1,1iii,
Parts bag contents not shown full size
(2) Shoulder (2) CenteP (2) Gauge
Bolts lock Nuts Wheels
Assemblies 2) Washers 3/8x 7/8 x 14 Gauge
_'_12) Front Link Assemblies _
Steering
Wheel
Insert
(2) Keys
Slope Sheet
iiiiiiiiiiiiii iii L i iii I i iiiiiiii I L III " III
Steering
Sleeve
6

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes_
To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely° Use
the correct tools as necessary to insure proper tightness,
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed
(1) 3/4" wrench (2) 7/16" wrench
(1) 9/t 6" wrench Utility knife
(1) 1/2" wrench Tire pressure gauge
(1) 3/4" socket w/drive ratchet
When right and left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel),
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton (See page 6)°
•Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
• Remove mower and packing materials.
•Check for any additional loose parts or cartons and
remove,
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL (See Fig. 1)
•Remove locknut and iarge flat washer from steering
shaft.
• Position front wheels of the tractor so they are pointing
straight forward,
• Slide the steering sleeve over the steering shafL
° Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
o Secure steering wheel to steering shaft with locknut
and large fiat washer previously removed. Tighten
securely,
° Snap steering wheel insert into center of steering
wheel.,
• Remove protective materials from tractor hood and
grill,.
IMPORTANT: CHECK FOR AND REMOVEANY STAPLES
INSKID THAT MAYPUNCTURETIRES WHERETRACTOR
IS TO ROLL OFF SKID,
/ / _" /
! /
1It1 ! /
FIG. 1
TO ROLL TRACTOR OFF SKID (See Opera-
tion section for location and function of con-
trols)
• Press lift lever plungerand raise attachment lift lever to
itshighest position,
•Release parking brake by depressing clutch/brake
pedal.
°Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT" in
the Operation section of this manual).,
• Roll tractorbackwards off skid°
7

LY
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Fig. 2)
him.. i iiiilull ii ii ,,,,,,,,,,,,,,,,, 1 iiiiii nil IHI
CAUTION: Do not short batterytermi-
nats by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
• Lift hood to raised position_
• Open terminal access doors, remove terminal protec-
tive caps and discard.,
• If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps
• First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, Iockwasher-and hex
nut as shown. Tighten securety_
°Connect BLACK grounding cable to negative (-) bat_
tery terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely.
•Close terminal access doors..
Use terminal access doors for:
•Inspection for secure connections (to tighten hard-
ware)_
° Inspection for corrosion,
• Testing battery.
° Jumping (if required)..
°Periodic charging.
LOCK FLAT
HEX NUT WASHER WASHER
INSTALL SEAT (See Fig. 3)
Adjust seat beforetighteningadjustment knob.
eRemove cardboard packing on seat pan°
• Place seat on seat pan and assemble shoulder bolto
• Assemble adjustment knob and fiat washer loosely°
Do not tighten.,
• Tighten shoulder bolt securely,,
• Lower seat intooperating position and sit on seat,
° Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment knob securely.
SEAT
SEAT PAN
SHOULDER
BOLT
ADJUSTMENT
KNOB FIG. 3
FLAT WASHER
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
• Reduce tire pressure to PSi shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual
CHECK BRAKE SYSTEM
After you learn how to operate your' tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual,,
FIG. 2
8

ASSEMBLY
INSTALL MOWER AND DRIVE BELT (See
Figs. 4 and 7)
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control+Engage park-
ing brake,
o Cut and remove ties securing anti-sway bar and belts+
Swing anti+sway bar to left side of mower deck
• Slide mower under tractor with discharge guard to right
side of tractor+
IMPORTANT.* CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES, INSTALL BELT INTO
ENGINE PULLEY GROOVE.
• Install one front link in top hole of the L+H.front mower
bracket and L+H+front suspension bracket+ Retain with
two single loop retainer springs as shown.
• Install second front linkinR.H. front suspension bracket
and retain with single loop retainer spring as shown.
•Slide right side of mower back and install finkin top hole
of R+H,front mower bracket. Retain with single loop
retainer spring as shown.
o Turn height adjustment knob counterclockwise until it
stops+
°Lower mower linkage with attachment lift control,
oPlace the suspension arms on outward pointing deck
pins. if necessary, rock and raise front of mower to
align deck pins with the holes in suspension arms+
Retain with double loop retainer springs with loops
down as shown.
• Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
- Install clutch rod in clutch lever,+ Secure with retainer
spring.
° Turn height adjustment knob clockwise to remove
slack from mower suspension.
° Raise deck to highest position,
° Assemble gaugewheels as shown usinglong shoutder
bolts, 3/8 washers, and 3t8-16 center locknuts+Tighten
securely
oAdjust gauge wheels before operating mower asshown
in the Operation section of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See '_TOLEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section ofthis manual Verify'that the belts are
routed correctly,
CLUTCH
LEVER
CLUTCH
ROD
RETAINER
SPRING FRONT
SUSPENSION
DRACKETS
DOUBLE LOOP
RETAINER SPRING
CHASSIS (outward pointing
BRACKET deck pins)
SUSPENSION
ARMS ENGINE
PULLEY
FRONT
LINK
SHOULDER
BOLT
GAUGE
WHEEL
318WASHER
USE PLIERS FOR
RETA|NERSPRINGS
3/8-16
CENTER
LOCKNUT
DOUBLE LOOP
RETAINER ANTI+SWAY
SPRING BAR
IDLER
PULLEY
FIG. 4
SINGLE
LOOP
RETAINER
SPRINGS
MOWER
BRACKET
DISCHARGEGUARD

JJuJ
INSTALL MULCHER PLATE (See Figs. 5 and
6)
, Install two latch hooks to mulcher plate usingscrew,
washer, lock washer, and weld nut as shown.
NOTE; Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down
•Tighten hardware securely_
° Raise and hold deflector shield in upright position.
•Place front of nlulcher plate over front of mower deck
opening and slide into place, as shown.
•Hook front latch into hole on front of mower deck°
°Hook rear latch into hole on back of mower deck.
, ,,,,,,,,_, ,_,,, .......... ,,,, ,,, ...... IHI
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation,
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installationof
optional grass catcher accessory.
NOTE- It isnot necessary to change blades. The mulcher
blades are designed for discharging and bagging also.
WELD NUT
FROMTHE TOP,
HOOK POINTS
DOWN
LOCK
WASHER
WELD.
NUT \_ SCREW
LATCH
HOOK
WASHER
MULCHER
PLATE
LOCK
WASHER WELD
NUT
FIG. 5
DEFLECTOR
SHIELD
FIG, 6
LATCH
HOOKS
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THEBEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
v' All assembly instructions have been completed.
,/ No remaining loose parts in carton°
/Battery is properly prepared and charged. _Minimum
1 hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were 0verinflated at the factory)°
€" Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
#" Check mowerand drive belts. Be sure they are routed
propedy around pulleys and inside all belt keepers.
/Check wiring. See that all connections are still secure
and wires are properly clamped.
,/ Before driving tractor, be sure freewheel control is in
drive position°
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
v" Engine oil isat proper level,
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,," Become familiar with all controls - their location and
function. Operate them before you start the engine.
#" Be sure brake system is in safe operating condition°
_" It is important to purge the transmission before you
operate your' new tractor: for the first time. Follow
proper'starting and transmission purging instructions
(See "TO START ENGINE and "PURGE TRANSMIS-
SION" in Operation section of this manual),
10

OPERATION
These symbols may appear on your tractor or inliterature supplied with the product. Learn and understand their meaning_
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
Ix! c--_@ 0
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
REVERSE NEUTRAL HIGH L
LOW PARKING BRAKE
MOWER LIFT ATTACHMENT ATTACHMENT IGNITION
CLUTCH ENGAGED CLUTCH DISENGAGED
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL
(Hydro Models only)
11

i lll ii i llllllll illllllllllll i i i i ii HH Illlll
KNOW YOUR TRACTOR
OPERATION
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare theillustrationswithyourtractortofamiliarize yourselfwiththe locationsofvariouscontrols andadjustments_ Save
this manual for future reference_
ATTACHMENT CLUTCH LEVER
THROTTLE/CHOKE
CONTROL
IGNITION SWITCH LIGHT SWITCH
_*...... - LIFT LEVER
PLUNGER
CLUTCH/BRAKE
ATTACHMENT LIFT
LEVER
PARKING BRAKE
LEVER
HEIGHT ADJUSTMENT KNOB MOTION CONTROL
LEVER
SPEED
3 MPH
FREEWHEEL 2 MPH
CONTROL 1
FIG. 7
Our tractors conform to the safety standards of the American National Standards institute°
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor°
LIGHT SWITCH: Turns the headlights on and off,.
THROTrLE/CHOKE CONTROL: Used for starting and
controlling engine speed,
CLUTCH/BRAKE PEDAL: Used for'declutching and brak-
ing the tractor and starting the engine,
PARKING BRAKE LEVER: Locks clutch/brake pedal into
the brake position.
AMMETER -Indicates charging (+) or discharging (-) of
battery,
HEIGHT ADJUSTMENT KNOB: Used to release attach-
ment lift lever when changing its position,
MOTION CONTROL LEVER: Selects the speed and
direction of tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
ATTACHMENT LIFT LEVER: Usedto raise and lower the
mower deckor other attachments mounted toyourtractor°
IGNITION SWITCH: Used for starting and stopping the
engine.
FREEWHEEL CONTROL: Disengages transmission for
pushing or'slowly towing the tractorwith the engine off,,
12

OPERATI ,l,,,ll,l,_H ,l,Hlllllllll,l,, ,,,,,,l,,,,,,ui i,l,llll,i i i i
I_The operation of any tractor can result in foreign objects thrown into the eyes, which can
I[L_'_r__E'] result in severe eye damage. Always wear safety glasses or eye shields while operating your
I_tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
I_over the spectacles or standard safety glasses.
::: : i,,,,ii,ii .................... !,!,,, IL !
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor isequipped with an operator presence sensing
switch, When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
.Depress clutch/brake pedal intofuti "BRAKE" position
and hold_
°Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal, Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
IGNITION
KEY _.
THROTTLE/
POSITION
CLUTCH/BRAKE HEIGHT
PEDAL "DRIVE" ADJUSTMENT
POSITION KNOB
FIG. 8
PARKING BRAKE
"DISENGAGED" POSITION
STOPPING (See Fig. 8)
MOWER BLADES -
•Move attachment clutch lever to "DISENGAGED" pco
sition.
GROUND DRIVE -
•Depress clutch!brake pedal into full "BRAKE" position.
•Move motion control lever to neutral (N) position,
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCHIBRAKE PEDAL IS DEPRESSED°
ENGINE -
•Move throttlecontrol to slow (,_ub) position.
NOTE: Failure to move throttle control to slow (=,=h)
position and allowing engine to idle before stopping may
cause engine to "backfire"..
•Turn ignitionkey to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
•Never use choke to stop engine,
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass, To eliminate this possibility,
always stop engine when stopping tractor on grass areas,
CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle.
-Operating engine at lessthan full throttle reduces the
battery charging rate°
-Full throttle offers the best mower performance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the
motion control lever_
°Start tractor with motion control lever in neutral (N)
position
•Release parking brake and clutch/brake pedal.
°Slowly move motion control lever to desired position°
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cutting height iscontrolled byturning the height adjust-
ment knob in desired direction.
°Turn knob clockwise (f-_) to raise cutting height.
°Turn knob counterclockwise (P-_)to lower cutting
height.
The cutting height range isapproximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
° The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3inches
during hot months., For healthier and better looking
lawns, mow often and after moderate growth.
-For best cutting performance, grass over 6 inches in
height should be mowed twice° Make the first cut
relatively high; the second to desired height.
13

OPERATION
........:H
TO ADJUST GAUGE WHEELS (See Fig. 9)
Gauge wheels are properly adjusted when they are
slightly off the ground when mower isatthe desired cutting
height in operating position. Gauge wheels then keep the
deck in proper position to help prevent scalping in most
terrain conditions
° Adjust mower to desired cutting height (See "TO
ADJUST MOWER CUTTING HEIGHT' inthe Opera-
tion section of this manual)
•With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off
the ground. Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely
• Repeat for opposite side installing gauge wheel in
same adjustment hole.
........................................................ ::........ :::.?... :..............
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
•Choose the slowest speed before starting up or down
hills,
°Avoid stopping or changing speed on hills.
• if slowing is necessary, move throttle control lever to
slower position.
•If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
° Move motion control lever to neutral (N) positiorL
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED_
•To restart movement, slowly release parking brake and
clutch/brake pedal,
• Slowly move motion control lever to slowest setting°
• Make all turns slowly.
FIG. 9
TO OPERATE MOWER (See Fig. 10)
Yourtractorisequipped withan operatorpresencesensing
switch. Any attempt by the operatorto leave the seat with
theengine runningand theattachment clutchengaged will
shut offthe engine_
• Select desired height of cut.
Lower mower with attachment lift control.
t
iStart mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES - disengage attachment
clutch control°
l i_l_ CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
ATTACHMENT ATTACHMENT
CLUTCH LEVER LIFT LEVER
"ENGAGED" HIGH POSITION
POSITION
ATTACHMENT
CLUTCH LEVER
"DISENGAGED"
POSITION
"_ DISCHARGE
GUARD
TO TRANSPORT (See Figs. 7 and 11)
When pushingortowingyourtractor,be sure todisengage
transmissionby placingfreewheel controlin freewheeling
position. Free wheel controlis located at the real drawbar
of tractor.
•Raise attachment lift to highest position with attach-
ment lift control.
•Pull freewheel control knob out and hold in position by
insertingretainer spring intoforward hole ofcontrol rod.
• Do not push ortow tractor at more than two (2) MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on atruck ora trailer, be sure hood isclosed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).
FIG. 11
FIG. 10 14

OPEBA ON
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 16)
• The engine in your tractor has been shipped, from the
factory_ already filled with summer weight oil
o Check engine oil with tractor on level ground.
•Unthread and remove oil fill cap/dipstick; wipe oil off..
Reinsert the dipstick intothe tube and rest oil fillcap on
the tube. Do not thread the cap onto the tube. Remove
and read oil level If necessary, add oil until "FULL"
mark on dipstick is reached. Do not overfill.
° For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART' in the
Customer Responsibilities section of this manual).
° To change engine oil, see the Customer Responsibili-
ties section in this manual
ADD GASOLINE
° Fill fuel tank. Use fresh, clean, regular unleaded
gasoline witha minimumofB7octane (Use of leaded
gasolinewill increase carbon and lead oxidedeposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities thatcan be used within30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEANWINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING°
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season° See Storage Instruc-
tions for additional information,. Never use engine or
carburetor cleaner products in the fueI tank or permanent
damage may occur.
_) AUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuet. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE (See Fig. 8)
When starting the engine for the first time or ifthe engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
° Be sure freewheel control is in the transmission em
gaged position.
• Sit on seat in operating position, depress clutch/brake
pedal and set parking braker
°Place motion control lever in neutrat (N) position..
°Move attachment clutch to "DISENGAGED" position..
° Move throttle control to choke (N) position.
Note: Before starting, read the warm and cold starting
procedures below.,
o Insertkey intoignitionand turnkeyclockwise to"START'
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute,. If the engine does not start after
several attempts, move throttle controi to fast ('ca')
dPosition,wait a few minutes and try again.. Ifengine still
oes not start, move the throttle control back to the
choke (N) position and retry_
WARM WEATHER STARTING (50°F and above)
= When engine starts, move the throttlecontrol tothe fast
(,_) position.
°The attachments and ground drive can now be used° If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING ( 50° F and beiow)
• When engine starts, allow engine to run with the throttle
control in the choke (]\1) position until the engine runs
roughly, then move throttle control to fast (,t_) position°
This may require an engine warm-up period from
several seconds to several minutes, depending on the
temperature.
HYDROSTATIC TRANSMISSION WARM UP
° Before driving the unit in cold weather, the transmis-
sion should be warmed up as follows:
° Be sure the tractor ison level ground,,
° Place the motion control lever in neutral
Re{ease the parking brake and let theclutch/brake
slowly return to operating position.
°Allow one minute for transmission to warm up.
This can be done during the engine warm up
period.
° The attachments can also be used during the engine
warm-up period after thetransmission hasbeen warmed
up.
NOTE: if at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) thecarburetor fuel mixture may
need to be adjusted for best engine performance. See 'TO
ADJUST CARBURETOR" inthe Service and Adjustments
section of this manual
PURGE TRANSMISSION
t.... A CAUTION: Never engage or disengage
freewheel lever while the engine is run-
U ning.
To ensure proper operation and performance, itis recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor.
IMPORTANT: SHOULDYOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR..
°Place tractor safely on level surface with engine off and
parking brake seL
°Disengage transmission by placing freewheel con!rol
in freewheeling position (See _TOTRANSPORT' in
this section of manual)°
'15

ATION
• Sitting inthetractor seat, start engine° After the engine
is running, move throttle control to slow (,im_)position_
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
•Move motion control lever to full forward positionand
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement of
drive wheels. The air isbeing removed from hydraulic drive
system.
°Move motion control leverto neutral (N)position. Shut-
off engine and set parking brake.
•Engage transmission by placing freewheel control in
driving position (See 'q'O TRANSPORT" inthis section
of manual)°
•Sittingin thetractor seat, startengine. Afterthe engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal°
°Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position° After the
tractor moves approximately five (5) feet return the
motion control lever tothe neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
•Your tractor is now purged and now ready for normal
operation.
MOWING TIPS
oTire chains cannot be used when the mower housing
is attached to tractor°
°Mower' should be properly leveled for best mow!ng
performance. See'q'O LEVEL MOWER HOUSING in
the Service and Adjustments section of this manual.
= The left hand side of mower' should be used for trim-
ming.
• Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the ri_.htof the
machine. This will result in a more even distnbution of
clippings and more uniform cutting.
• When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc_ After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig_12).
° tf grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings, Make first cut relatively high; the second to the
desired height.
° Do not mow grass when it is wet. Wet grasswill ptug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
•Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as welt as the quality of cut desired.
• When operating attachments, select a groundspeed
that will suit the terrain and give best perform,=nceof
the attachment being used.
FIG. 12
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE,.
°The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will biode-
grade quickly to provide nutrients ferthe lawno Always
mulch with your highest engine (blade) speed as this
will provide the best recutting action of the blades_
° Avoid cutting your lawn when itis wet. Wet grass tends
to form clumps and interferes with the mulching action°
The best time to mow your'lawn is the early afternoon,
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun°
° Forbest results, adjust the mower cutting height sothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 13). For'extremely heavy mulching,
reduce your'width ofcut on each pass and mow slowly.
* Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings° When doing a second cut,
mow across or perpendicular to the first cut path.
,Change your cutting pattern from week to week. Mow
north tosouth one week then change to east towest the
next week_ This willhe_ppreventmatting and graining
of the lawno
MAX 1/3
FIG. 13
16

MAINTENANCE SCHEDULE ' j"___.i_ _.,_e'_j_ '"
,,YOUooM ........................
Check Brake Operation _/' @i' ............. B .... ,,,, ,
Check Tire Pressure ............[##'
Check for Loose Fasteners if
R,,. Mowo,Siad,e .........V',....................
C Lubrication Chart _
TCheckBati'o' ;'Leve,,Rie,c, ';;' ......
0Clean Battery and Te!m!na!s .... _ _ .....
a Check Transaxte Cooling _ ..... ,.......
Adjust Blade BeEt(s) Tension _i' s
Adjust Motion Drive Belt(s) Tension ........... _5
Check Engine Oil Leve,!................r, _ _.._
Change Engine Oil 1_1,2_ _#' . ...........:: ................
E_,_€_leanAir Filter .................... ..... _#'2 ..............................
NClean Air Screen _=
GInspect Muffler/spark A;r'ester _' ......
I Replace Oil Filter (If equipped) _,2
N ciean Engine Cooling Fins , _;z: '.......
Replace Spark Plug {if
Repl.'C'e'A'_';F,terPaperCartridge ......................_ .......
Replace FueI Filter .......... _1'
I-Change more o{ten when operating under a heavy {cador in high ambient temperatures
2 _Service more often when operating In dirty or dustyconditions.
3-If equipped with oil filler, change o_Ievery 50 hours
4-Replace biadee more often when mowing in sandy soil
5- if equipped with adjustable system.
6 - Not required if equipped withmafntenance-h'ee battery
7-Tighten front axle pivot bolt 1o 35 ft.-tbs m_{mum
Do not overtighlen
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover itemsthat have
been subjected to operator abuse or negligence. To
receive fullvalue from the warranty, operator must maintain
tractor as instructed in this manual_
Some adjustments will need to be made periodically to
properly maintain your tractor,
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
• Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear.. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last Gonger.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation_
• Check tire pressure,,
° Check for loose fasteners.
®LUBRICATION CHART SPINDLE ZERK ®
® ®
BEARING ZERK _BEARING ZERK
®
CLUTCH PIVOT
(_)SAE 30 MOTOR OIL
®GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OtL OR GREASE THE PIVOT POINTS,
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY ADRY, POW-
17 DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

CUSTOMER R ILITIES
TRACTOR
Always obsewe safety ruleswhen performingany mainte-
nance_
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted_
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
•Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
= Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
•Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer° Tire sealant also prevents tire dry rot and
corrosion.
BLADE CARE
For best results mower blades must be kept sharp_ Re-
place bent or damaged blades°
BLADE REMOVAL (See Fig. 14)
° Raise mower to highest position to allow access to
blades
•Remove hex bolt, lockwasher and flat washer securing
bIade_
• Install new or resharpened blade with trailing edge up
towards deck as shown°
° Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
°Tighten bolt securely (30-35 Ft. Lbsotorque).
IMPORTANT: BLADE BOLT ISGRADE 8HEATTREATED_
NOTE: We do notrecommend sharpening blade- but ifyou
do, be sure the blade isbalanced_
BLADE
FLAT WISH ER__
__ MANDREL
ASSEMBLY
TRAILING
EDGE UP
_LT (GRADE 8)*
LOCKWASHER_,.,.._
*A GRADE 8 HEAT TREATED BOLT CAN 8E
IDENTIFIED BY SIX LINES ON THE BOLT HEAD,
TO SHARPEN BLADE (See Fig. 15)
Care should be taken to keep the blade balanced, An
unbalancedblade willcauseexcessive vibrationand even-
tual damage to mower and engine.
° The blade canbe sharpened witha file or on a gdnding
wheel. Do not attempt to sharpen whileon the mower.
•To check blade balance, you will need a 5/8" diameter
steelbolt, pin,ora cone balancer. (When usinga cone
balancer, follow the instructions supplied with bat-
ancer).
°Slide blade ontoanunthreaded portionofthe steel bolt
or pinand hold the bolt or pinparallel with the ground.
If btade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end untilthe blade is balanced.
NOTE: Do notusea nail for balancing blade. The lobesof
the center hole may appear to be centered, but are not.
518"BOLT
ORPiN
FIG. 15
BATTERY
Your tractorhas a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery withan automotive charger witl extend its life.
•Keep battery and terminals clean.
°Keep battery bolts tight.
• Keep small vent holes open.
•Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
°Remove terminal guard.
=Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
°Rinse the battery with plain water and dry.
°Clean terminals and battery cable ends with wire brush
until bright.
•Coat terminals with grease or petroleumjelfy.
° Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
FIG, 14
18

CUSTOMER PONSI
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept
clean to assure proper cooling°
Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot°
- Inspect cooling fan to be sure fan blades are intact and
clean,,
• Inspect cooling fins for dirt, grass clippings and other
materials,, To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance is not required forthe life ofthe transaxle, Should the
transaxle ever leak or require servicing, contact your near-
est authorized service center/department.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary, The belts are not
adjustable. Replace belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oilrated with API service
classificationSF, SG or SH Select the oil'sSAE viscosity
grade according to your expected operating temperature°
SAE VISCOSITY GRADES
_'F ...........-20" 0 _ .......30 _32 ° 40* 60_ 80 ° 100°
_'C -30" .2'0°.t0 _0° I0' 20 _'...............30' 40 °
TEMPERATURE RANGE ANTtCiPATEO BEFORE NEXT OIL CHANGE
FIG. 16
TO CHANGE ENGINE OIL (See Figs, 16 and 17)
Determine temperature range expected before oil change,
AII oil must meet API service classification SF, SG or SH
= Be sure tractor is on level surface.
oOil will drain more freely when warm,
=Catch oil in a suitable container.
° Remove oil fill cap/dipstick, Be careful not to allow dirt
to enter the engine when changing oil,
• Remove drain plugo
• After oil has drained completely, replace oil drain plug
and tighten securely.
• Refill engine with oil through oil fill dipstick tube, Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual.
° Use gauge on oil fill cap/dipstick for checking level°
Insert dipstick intothe tube and rest the oil fillcap on the
tube. Do not thread the cap onto the tube when taking
reading. Keep oil at "FULL" line on dipstick. Tighten
cap onto the tube securely when finished.
AIR CLEANER
COVER
FOAM
PRE-Ct.EANER
KNOB
WING NUT
AIR CLEANER
BASE
AIR CLEANER
PAPER OIL FILL
CARTRIDGE CAP/DIPSTiCK
OIL DRAIN
PLUG_
AIR SCREEN
NOTE: Although multi-viscosity oils (5W30, i0W30 etc,,)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running tow on oilo
Change the oil after every 50 hours of operation or at least
once ayear ifthe tractor is not used for 50 hours in one year,
Checkthe crankcase oil level before starting theengine and
after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level,
FIG. 17
CLEAN AIR SCREEN (See Fig. 17)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers_
19

CUSTOMER R IBILITIES
AIR FILTER (See Fig. 17)
Your engine will not run properly using a dirty air filter°
Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season° Service paper cartridge every 100
hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
• Remove knob and cover.
° Remove wing nut and air cleaner from base_
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge
• Wash itin liquid detergent and water.
• Squeeze it dry in a clean cloth. Allow it to dry.
• Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
TO SERVICE CARTRIDGE
•Replace a dirty, bent, or damaged cartridgeo
NOTE: Do notwash the papercartridge or'use pressurized
air, as this will damage the cartridge.
= Reinstall the pre-cteaner (cleaned and oiled) over the
paper'cartridge.
• Reassemble air cleaner, wing nut, cover and tighten
knob secureiy_
CLEAN AIR INTAKE/COOLING AREAS
To insure proper' cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds° Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine witha blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds re-
moved will cause engine damage due to overheating_
ENGINE OIL FILTER (See Fig. 18)
Replace the engine oil filter every season or every otheroil
change if the tractor is used more than 100 hours in one
year'.
° Drain oil from engine crankcase (See 'TO CHANGE
ENGINE OIL" in this section of this manual, through
step remove drain plug).
-Remove oil filter' and wipe off filter adapter.
°Apply a thin coating of new engine oil to the rubber
gasket on replacement oil filter,
•install replacement oil filter on filter adapter° Turn oil
filter clockwise until rubber gasket contacts the filter
adapter, then tighten filter an additional 1/2 turn.
°Fill crankcase with new'oit (See 'q'O CHANGE EN-
GINE OIL" in this section of this manual). For approxi-
mate capacitysee "PRODUCT SPECIFICATIONS" on
page 3 of this manual.
• Start the engine and check for oil leaks. Correct any
leaks before placingengine intofutt operation.
I
FIG. 18
MUFFLER
Inspectand reptace corroded muffler and spark arrester (if
equipped) as itcouldcreate a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of use, whichever comes
first. Spark plug type and gap setting isshown in "PROD-
UCT SPECIFICATIONS" on page 3 of this manual.
IN-LINE FUEL FILTER (See Fig. 19)
The fuel filter should be replaced once each season_ If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
° With engine cool, remove fitter and plug fuel line
sections.
*Place new fuel filter in position in fuel line with arrow
pointingtowardscarburetor_
• Be sure there are no fuel line leaks and clamps are
properlypositioned.
° Immediately wipe up any spilledgasoline,,
CLAMP
FUE__ CLAMP
FILTER
FIG, 19
2O
CLEANING
•Clean engine, battery, seat, finish, etc. of all foreign
matter'.
= Keep finished surfaces and wheels free of all gasoline,
oil, etc_
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air fitter and
carburetor are covered to keep water ouL Water in engine
can result in a shortened engine lifeo