Craftsman EZ3 917.259551 User manual

®
MODEL NUMBER 917.259551 OWNER'SMANUAL
oAssembly
oOperation
oCustomer Responsibilities
oService and Adjustments
oRepair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES
Safe Operation Practices for Ride-On Mowers &
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJURY OR DEATH
L GENERAL OPERATION
•Read, understand, and follow all instructions in the manual
and on the machine before starting
• Only allow responsible adults, who are familiar with the
instructions, to operate the machine
•Clear the area el objects such as rocks, toys, wire, etc,
which could be picked up and thrown by the blade
•Be sure the area is clear of other peopte before mowing Stop
machine if anyone enters the area
•Never carry passengers
'* Do not mow in reverse unless absolutely necessary Always
look down and behind before and whife backing
• Be aware of the mower discharge direction and do not point
it at anyone Do not operate the mower without either the
entire grass catcher or the guard in place
o Slow down before turning
• Never leave a running machine unattended Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting
• Turn off blades when not mowing
• Stop engine before removing grass catcher or unclogging
chute.
• Mow only in daylight or good artificial light
• Do not operate the machine while under the influence of
alcohol or drugs
•Watch for traffic when operating near or crossing roadways
oUse extra care when loading or unloading the machine into
atrailer or truck
I1o SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipove raccidents, which can result in severe injury ordeath
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it
DO:
•Mow up and down siopes, not across
• Remove obstacles such as rocks, tree limbs, etc
• Watch for holes, ruts, or bumps Uneven terrain could
overturn the machine Tail grass can hide obstacles
• Use slow speed Choose a tow gear so that you will not have
to stop or shift while on the slope
• Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability
• Use extra care with grass catchers or other attachments
These can change the stability of the machine
• Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed or direction_
• Avoid starting or stopping on a slope if tires lose traction,
disengage the blades and proceed slowly straight down the
slope
DO NOT:
• Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible
•Do not mow near drop-offs, ditches, or embankments The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in
•Do not mow on wet grass. Reduced traction couid cause
sliding
•Do not try to stabilize the machine by putting your foot on the
ground.
• Do not use grass catcher on steep slopes
111.CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity Never assume that
children wilt remain where you last saw them
• Keep children out of the mowing area and under the watchful
care of another responsible adult
• Be alert and turn machine off if children enter the area
• Before and when backing, _ookbehind and down for small
children
• Never carry children They may lalt off and be seriously
injured or interfere with safe machine operation
•Never allow children to operate the machine
• Use extra care when approaching blind corners shrubs.
trees, or other obiects that may obscure vision
IV. SERVICE
• Use extra care in handling gasoline and other fuels Theyare
flammable and vapors are explosive
Use only an approved container
Never remove gas cap or add fuel with fl'_e engine
running Allow engine to cool before refueling Do not
smoke
Never refuel the machine indoors
Never store the machine or fuet container inside where
there is an open flame, such as awater heater
•Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition
• Never tamper with safety devices Check their proper
operation regularly
• Keep machine free el grass, leaves, or other debris build-up
Clean oil or fuel spillage Allow machine to cool beiore
storing
•Stop and inspect the equipment il you strike an obiect
Repair, if necessary, before restarting
- Never make adjustments or repairs with the engine running
• Grass catcher components are subject towear, damage, and
deterioration, which could expose moving parts or at!ow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary
• Mower blades are sharp and can cut Wrap the blade(s) or
wear gloves, and use extra caution when servicing them
• Check brake operation {requently Adiust and service as
required
ii i1,1,, IIH. ,,, ii ii i i , i IH, i,J, ,i i i i i Hi
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERT!!I YOUR
SAFETY IS INVOLVED.
i iiii, iii H,,,I, IH I III , I H,,,,,
.........................CAUTioN:Aiwaysdi oo.nectsparkp.,g.........
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
''''L ' :_-- :_
IH'll I'll .I II IIII I I IHHH
A WARNING
The engine exhaust from this product con-
tains cliemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm°

CONGRATULATIONS on your purchase of a Sears
Tractor,, It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service CentedDepartmenL We have competent, well-
trained technicians and the proper tools to service or repair
this tractor
Please read and retain this manuai. The instructions win
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
MODEL
,,lUMBER
SERIAL
NUMBER
917.259551
DATE OF PURCHASE
THEMODELANDSERIALNUMBERSWtLLBEFOUND
ON A PLATE UNDER THE SEAT
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEPIN A SAFE PLACE
FOR FUTURE REFERENCE,
PRODUCT SPECIFiCAT ONS
HORSEPOWER: 15,5
GASOUNE CAPACITY ; .25 GALLONS
OIL TYPE (AP[-SF/SG/SH): SAE 10W30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: Wi FILTER: 40 PINTS
W/O FILTER: 35 PlNTS
SPARK PLUG: CHAMPION RC12YC
(GAP: 040")
VALVE CLEARANCE: NOT ADJUSTABLE
_ H
GROUND SPEED (MPH): FORWARD: 0 -5 5
REVERSE: 0-24
TIRE PRESSURE: FRONT: 14 PS1
REAR: 10 PSi
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 30
MIN CCA: 240
CASE SIZE: UtR
BLADE BOLT TORQUE: 30-35 FT. LBS.
AND TYPE: UNLEADED REGULAR
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct.. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBRUTIES
• Read and observe the safety rules.
° Follow aregular schedule in maintaining, caring for and
using your tractor,
• Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual,
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any)_ If a spark arrestor is used, it should be maintained
in effective working order by the operator,
tn the state of California the above is required by law
(Section 4442 of the California Public Resources Code}
Other states may have similar laws Federal taws apply on
federal lands, A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual)
' [-IMITED TWOYEAR"WARRANTY 0N CRAFTSMAN RIDING EQUIPMENT ............
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears w{tl repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
,, Expendable items which become worn during normal use, such as b_ades, spark plugs, air cleaners, belts, ere
•Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
o Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE iS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER, (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS 1NTHE UNITED STATES
This Warranty gives you specific legal rights, and you may also have other rights which may vary from stale to state
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, 1L 60179
,qu n, ,,,i,,
3

TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 16-19
WARRANTY .................................................................. 3
TABLE OF CONTENTS ................................................ 4
INDEX ............................................................................ 4
TRACTOR ACCESSORIES ........................................... 5
ASSEMBLY ................................................................ 7-9
OPERATION ............................................................ 10-I ,5
MAINTENANCE SCHEDULE ....................................... 16
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE ..................................................................... 26
TROUBLESHOOTING ............................................ 27-28
REPAIR PARTS -TRACTOR .................................. 30-47
REPAIR PARTS - ENGINE ..................................... 48-53
PARTS ORDERING/SERVICE .....................BACK PAGE
INDEX A
Accessories................... :................ 5
Adjustments:
Brake .......................................... 22
Carburetor .................................... 25
Mower:
Front-To-Back ...........................21
Side-To_Side ............... 21
Throttle Control Cable ................ 24
Air Filter, Engine ........................... 18
Air Screen, Engine ............................. !8
Assembly ........................................... 7-9
B
Battery:
Charging ..............................................7-8
Cleaning ................................ ........ 17
Connecting ............................... 7-8
Starting with Weak Battery ..............23
Storage ....................................... 26
Terminals ................................... 17
Belts:
Motion Drive
Removal/Replacement ..............22
Mower Blade Drive
Removal/Replacement ..... 22
Blade:
Sharpening ................................ 17
Replacement .............................. 17
Brake Adjustment ..................................22
C
Carburetor Adjustment ..........................25
Controls, Tractor ............................... I 1
Customer Responsibilities .............. 16-19
Engine:
Air Filter .......................... 18
Air Screen, Engine ............. 19
Battery ......................................... 17
Cooling Fins, Engine ............... 19
Engine Oil ............................... 19
Fuel Filter ................................ 19
Spark Plugs ...................................19
Tractor:
BJades ......................................... 17
Lubrication Chart ........................t6
Maintenance Schedule .......... 16
Tire Care .................... 8,17,23
Cutting Height, Mower .................... 12
E
Electrical:
Interlocks and Relays ............... 24
Schematic ............................... 29
Wiring Diagram ...................... 30
Engine:
Air Filter ................................ 18
Air Screen ................................. t g
Cooling Fins, Engine ........... t9
Oil Change ................... t8
Oil Level ........................... 13, t 8
Oil Type .................. 18
Preparation .................. 13
Repair Parts ...................... 48-53
Starting ........................... 14
Storage ............................... 26
F
Filters:
Air ....................................... 18
Fuel ................................. 19
Fuel:Type ............................. 13
Storage .......................... 26
Fuse ........................... 24
G
Gauge Wheels .................. 8
H
Hoed RemovaVInstailation ................... 24
L
Leveling Mower Deck ........................ 21
Lubrication Chart ...................... 16
M
Maintenance Schedule ............. 16
Mower:
Adjustment, Front-to-Back ...... 21
Adjustment, Side-to-Side ..... 21
Blade Sharpening .......... !7
Blade Replacement ............. 17
Cutting Height .................. 12
Installation ................................ 20
Operation .............................. 13
Removal .................................. 20
Mowing Tips ...................................... ! 5
Muffler .............................................. 19
Spark Arrestor ...............................3,40
Mulcher Plate ............................ g
4
O
Oil: Cold Weather Conditions .... 13,18
Engine ............................... I8
Storage .................................. 26
Operation ........................ t0-t5
Operating Mower ........ 13
Options:
Accessories .................... 5
Spark Arrestor ........... 3,40
P
Parking Brake ............. 11_12
Parts Bag ................................. 6
Parts, Replacement!Repair 30-47
Product Specifications 3
R
Repair Parts ............... 30-47
S
Safety Rules ........... 2
Seat ........................... 8
Service and Adjustments 20-25
Brake ....... 22
Carburetor .......... 25
Fuse ..................... 24
Hood Removal/Installation 24
Motion Drive Beit
Removal/Replacement 22
Mower B_ade Drive Belt
Remova!/Replacement ...... 22
Mower Adjustment:
Front-to-Back ................. 2t
Side-to-Side .................. 2I
Mower Installation ....... 20
Mower Removal .............. 20
Tire Care ......... 8,17,23
Slope Guide Sheet 55
Spark Plugs .......... t9
Specifications ........ 3
Stading the Engine 13-14
Steering Wheel ...... 7,23
Stopping the Tractor 12
Storage ............................ 26
T
Throttle Control Cable Adjustment 24
Tires ............ 8.t 7.23
Trouble Shooting Chart 27.28
Transaxle Repair Parts 46-47
W
Warranty ............. 3
Wiring Diagram ......... 30
Wiring Schematic 29

.n ..i...i.. ! ' i.iii1.1.11.1....1111.1....... i._.i.: . ' .......... .... i. i ....................... ,lulnlln
ACCESSORIES AND ATTACH ENTSiiI,NII........
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased
Most Sears stores can order these items for you when you provide the model number of your tractor
ENGINE
SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER
2MAINTENANCE
BLADES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help
you. This list was current at the time of publication; however, it may change in future years -more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed {or easy
attaching and detaching..
AERATOR promotes deep root growth for a healthy lawn Ta-
pered 2 54nch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervaIs to let moisture soak in
Steel weight tray for increased penetration,
BAGGER lets you collect grass clippings and leaves for a
healthier, neater !ook_ng lawn. Two Permane,, containers hold
3Q-gallon plastic bags.
BUMPER protects front end of tractor from damage
CARTS make hauling easy Variety of sizes available, plus
accessories such as side panel kits, too_ caddy, cart cover,
protective mat and dolly
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots 36-inch swath.. 24
hardened steel coring tips. 150 tb capacity weight tray.
EASY OIL DRAIN VALVE makes eli changes easier, faster
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow 2 or 3 pulFbehind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments)_
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped
MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to lawn sudace for easy pickup Twenty spring tine
teeth. Useful to prepare bare areas forseeding. Available for front
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once Installed, Iets you
mulch, discharge or bag clippings (bagger optional) without
changing blades For models not equipped as 3-in-1 Convertible
mowers. See "MOWER" in the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber
ROLLER for smoother lawn surface, 36-inch wide, 184nch
diameterwater-tightdrumhofdsupto3901bs ofweight. Rounded
edges prevent harm to tuff Adjustable scraper automatically
cleans drum.
SNOW B LAD E for snow removal only. 14-inch high, 48-inch wide
btadeclears42-inch pathwhen angledleft or dght. Raises, lowers
with side lever Adjustable skids; replaceable, reversible scraper
bar (Use with tire chains and wheel weights and/or rear drawbar
weight )
SNOWTHROWER has 40-inch swath Drum-type auger handles
powdery and wet/heavy snow Mounts easily with simple pin
arrangement.. Discharge chute adjusts from tractor seat 6-inch
diameter spout discharges snow 10 to 50 feel Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to lhe
tractor battery or other 12-volt source, Includes booms for
automatic spraying and hand held wand for spot spraying Wand
has adjustable spray pattern. For applying herbicides, insecti-
cides, fungicides and liquid fertilizers
SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de-
icers and sand
SWEEPERS let you collect grass clippings and leaves
TILLER has 5hp engine and 36-inch swath to prepare seed beds
cult vate and compost garden residue Titler has its own built-in
lift and depth control system and does NOT require asleeve hitch
Fits any lawn, yard or garden tractor Simply hook up tothe traclor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hilling without tools
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyt sides and windshields for use as sun
protector in summer Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top
VACS for powerful collection of heavy grass clippings and leaves
Optional wand attachment to pick up debris in hard-to-reach
places VAC/CHIPPER includes a chipper-shredder
WEIGHT BRACKET for drawbar for snow removal applications
Uses (t) 55 lb weight
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
5

.... u ,, i ,,,u,u .......... _- .........................
CONTENTS OF HARDWARE PACK
L U' UU'U U""UI" I...............
Parts Bag contents shown fu!l size
(1) Hex Bolt
3/8q6 x 1
©
(1) Large Flat Washer @
(1) Lockwasher 3/8
(1) Hex Bolt 5t16-18 x 1-1/4 @
(1) Locknut 5/16-18
........ i, , i ,,,u
(1) Hex Bolt
(1) Shoulder Bolt _t ! t/2-t 3 x t
5/16-18
(1) Lock Washer t/2
(1) Washer _'_S
17/32 x 1-3/16 x I2 Gauge
;,,, ..... i..... ,, ,..... ,,, ,i,,
(2) Screws #t0 x 5/8 (2) Lock
Washers #1_
O/2_Wa_dNuts_10_ I
(2) Washers
16 x 3/4 x t6 Gauge
, u , u U,l,U,i, , i_,
(2) Hex Bolts 114-20 x 3/4 ,_k_\
_ik _Y
(2) Hex Nuts "_.._
114-20 -'_
(2) Washers @
9/32 x 5_/.8x,,16 Gau,,ge ...._(2_Lock Washers 1/4
Parts packed separately in carton
Q j
Steering
Wheel
Seat
Steering
Boot
Manuai
g_
E_
Video
Cassette
Mulcher
Plate
Pa_s Bag
Parts bag contents not shown ful! size
T i i,, i,,Ul
_') (2)Washers 3/8
x 7/8 x 14 Gauge
(2) Shoulder
Belts
\
Steering Wheel \
Adapter
_/ Steering
Wheel
Insert
.... (2) Gauge
, Wheels
_) (2) :Latch T--I
Hook
Assemblys
Slope Sheet
-- j ,, , i, i,,,
Steering
Extension
Shaft
(2) Keys
6

ASSE BLY
i,i,i,, lU,,, ,...... ,u,,,,,,= ,,i.................................... ,,i,11,,,
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use
the correct tools as necessary to insure proper tightness..
TOOLS REQUnRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed
(1) 3/4" Socket w/drive rachet
(2) 7/16" wrenches (1) PHlfips Screwdriver
(2) 1/2" wrenches Tire pressure gauge
(1) 9/16" wrench Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position. (seated
behind the steering wheel)
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
o Remove at! accessible loose parts and parts cartons
from carton (See page 6).
o Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.
BEFORE ROLUNGTRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
o Slide extension shaft onto lower steering shaft Align
mounting holes in extension and lower shafts and
install 5/16 hex bolt and Iocknuto Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT, LBS TORQUE
o Place tabs of steering boot over tab slots in dash and
push down to secure,,
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing
straight forward,
o Slide steering wheel adapter onto steering shaft exten-
sion,
o Position steering wheel and sleeve assembly so cross
bars are horizontal (left to right) and slide onto adapter.
o Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.
o Snap steering wheel insert into center of steering
wheet,
° Remove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTU RETIRES WHERE TRACTOR
IS TO ROLL OFF SKtD
TO ROLL TRACTOR OFF SKiD (See Opera-
tion section for location and function of con-
trols)
= Press liftlever plunger and raise attachment lift lever to
its highest position.
o Release parking brake by depressing clutch/brake
pedal
oPlace gearshift lever in neutral (N) position
o Roll tractor backwards off skid°
o Remove banding holding discharge guard up against
tractor,
t
STEERING
FIG. 1
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Figs. 2 and 3)
.............. i ..................... i_, n
CAUTION: Do not short battery termi-
nals. Before connecting battery, re-
move metal bracelets, wristwatch
bands, rings, etc°
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
Remove cardboard packing from seat pan and lift seat
pan to raised position.
°Open battery box door.
• Remove terminal protective caps and discard.
° If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps
°First connect RED battery cable to positive (+) terminal
with hex bolt, fiat washer, lock washer and hex nut as
shown. Tighten securely
o Connect BLACK grounding cable to negative (-) termi-
nal with remaining hex boit, flat washer, lock washer
and hex nut. Tighten securely.
,, Close battery box door

ASSEMBLY
Open battery box door for:
o Inspection for secure connections (to tighten hard- SEAT
ware).
. Inspection for corrosion
. Testing battery.
o Jumping (if required),
o Periodic charging
DISCARD
TERMINAL
PROTECTIVE
CAPS
HEX
NUT
]
LOCK
WASHER
FLAT
WASHER
POSITIVE
(RED) CABLE NEGATIVE
(BLACK) CABLE
FIG, 2
SEAT
PAN
BOX DOOR
FIG. 3
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment bolt,
o Remove cardboard packing on seat pan.
SEAT PAN
HEX
BOLT
SHOULDER
BOLT
\
LARGE FLAT WASHER
ADJUSTMENT
BOLT LOCi( WASHER
FIG. 4
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes Correct tire pressure is important for
best cutting performance
Reduce tire pressure to PSi shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing shoutd be propedy
leveled See "TO LEVEL MOWER HOUSING" in fl_e
Service and Adjustments section of this manual
CHECK FOR PROPER POSIT_ON OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted.. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual,
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 5)
The gauge wheels are designed to keep the mower deck in
proper position when operating mower Be sure tt_ey are
o Place seat on seat pan and assemble shoulder bolt,
• Assemble adjustment bolt, lock washer and flat washer
loosely. Do not tighten
o Tighten shoulder bolt securely
oLower seat into operating position and sit on seat.
o Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
o Get off seat without moving its adjusted position.
o Raise seat and tighten adjustment bolt securely..
properly adjusted to ensure optimum mower perfolmance
o Assemble gauge wheefs with tractor on a fiat level
surface
,, Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual)
o With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-t6 Iocknut and
tighten securely
o Repeat for opposite side installing gauge wheel in
same adjustment hole

ASSEMBLY
.......... ,'IM"I ....... H'II......
WHEEL
BRACKET
FfG. 5
INSTALL MULCHER PLATE (See Figs. 6
and 7)
= Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weJd nut as shown,
NOTE: Pre-assemble weld nut to iatch hook by insert!ng
weld nut from the top with hook pointing down.
o
o
o
Tighten hardware securely.
Raise and hold deflector shield in upright position.
Place front of muicher plate over front of mower deck
opening and slide into place, as shown.
Hook front latch into hole on front of mower deck,
Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
WELD NUT
FROM
LOCK
WELD. WASHER
NUT "'_
HOOK
WASHER
MULCHER
PLATE
LOCK
WASHER
FIG. 6
WELD
NUT
9
DEFLECTOR
SHIELD
LATCH
HOOKS
FIGo 7
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place,,
Your mower is now ready for discharging or installation of
optional grass catcher accessory
NOTE: It is not necessary to change blades, The muicher
blades are designed for discharging and bagging also
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEt VE
THE BESTPERFORMANCEAND SATISFACTION FROM
THIS QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST
v" All assembly instructions have been completed
,/ No remaining loose parts in carton,
,/ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps)
,/ Seat is adjusted comfortably and tightened securely
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory)
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling),
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers
v" Check wiring.. See that all connections are still secure
and wires are properly clamped.
,/ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRA CTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
v" Engine oil is at proper level
v' Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with al! controls - their location and
function, Operate them before you start the engine
v" Be sure brake system is in safe operating condition
¢" it is important to purge the transmission before operat-
ing your tractor for the firsttime.. Follow proper starting
and transmission purging instructions (See"TO START
.... i N"
ENG NE and PURGE TRANSMISS O in the Op-
eration section of this manual),

| ! .... i............ ii, .. '" _ .. ............. ...--......_..._... i ,. i i..i ..... i.....
OPERATION
:_, .................. ....... ,_, ............ , ,,,, ,, ,,
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning
BATTERY CAUTION OR SLOW
WARNING
ENGINE ON ENGINE OFF LIGHTS OFF
REVERSE FORWARD FAST
OIL PRESSURE CLUTCH LIGHTS ON
FUEL \ CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
MOWER LIFT
REVERSE
N
NEUTRAL
ATTACHMENT
CLUTCH ENGAGED
H
HIG H LOW
ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL
(Hydro Models onty)
10

....... ii , , ,i,,,
OPERATION
ii ii1,, i ....
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save
this manual for future reference.
AMMETER
LIGHT SWITCH
ATTACHMENT IGNITION POSITION
CLUTCH LEVER SWITCH
THROTTLE/CHOKE
CONTROL
," ..LIFT LEVER
_. PLUNGER
ATTACHMENT
LIFT LEVER
CLUTCHIBRAKE
PEDAL
HEIGHT
ADJUSTMENT
INDICATOR
F}: I"
CONTROL APPROXo
SPEED
3 MPH
2MPH
1MPH
PARKING
BRAKE MOTION
CONTROL
LEVER
FIG, 8
Our tractors conform to the safety standards of the American National Standards tnstitute_
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor,
LIGHT SWITCH: Turns the headlights on and off
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCHIBRAKE PEDAL: Used for declutching and brak-
ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the
brake position,
FREEWHEEL CONTROL - Disengages transmission for
pushing or sfowly towing the tractor with the engine off.
MOTION CONTROL LEVER: Selects the speed and
direction of tractor,
ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to your tractor
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position
IGNITION SWITCH: tJsed for starting and stopping the
engine
HEIGHT ADJUSTMENT INDICATOR: Used to adjust the
mower cutting height
AMMETER: Indicates battery charging (+) or discharging
(-).
11

L, i ..... ,,,,='_' 1, _ ,,
i ..................................
OPERATION
T
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
Your tractor isequipped With an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine
.Depress clutch/brake pedal into full "BRAKE" position
and hot&
, Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal, Pedal should
remain in "BRAKE" position, Make sure parking brake
will hold tractor secure.
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION IGNITION
SWITCH
THROTTLE
CONTROL POSITION
"BRAKE" PARKING DRAKE
POSITION "ENGAGED"
POSITION
CLUTCH/BRAKE PEDAL
"DRIVE" POSITION
FIG. 9
MOTION CONTROL
"DISENGAGED"
POSITION
STOPPING (See Fig. 9)
MOWER BLADES -
= Move attachment clutch lever to "DISENGAGED" po-
sition.
GROUND DRIVE
° Depress clutch/brake pedal into full "BRAKE" position
o Move motion control lever to neutral (N) position,
IMPORTANT: THE MOT!ON CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL tS DEPRESSED
ENGINE -
oMove throttle control to slow (,_.) position.
NOTE; Failure to move throttle control to slow (_)
position and allowing engine to idle before stopping may
cause engine to "backfire"
, Turn ignition key to "OFF" position and remove key,
Always remove key when leaving tractor to prevent
unauthorized use.
o Never use choke to stop engine,
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass, To eliminate this possibility,
always stop engine when stopping tractor on grass areas
CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at full throttle
o Operating engine at less than full throttle reduces the
battery charging rate
° Full throttle offers the best bagging and mower perfor-
mance
TO MOVE FORWARD AND BACKWARD
(See Fig. 9)
The direction and speed of movement is controlled by the
motion control leven
= Start tractor with motion control lever in neutral (N)
position
• Release parking brake and clutch/brake pedal
oSlowly move motion control lever to desired position
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 9)
The position of the attachment lift lever determines the
cutting height.
•Grasp lift lever.
o Press plunger with thumb and move lever to desired
position
The cutting height range is approximately 1-1/2 to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months, For healthier and better looking
lawns, mow often and after moderate growth
o For best cutting performance, grass over 6 inches in
height should be mowed twice Make the first cut
relatively high; the second to desired height
12

,ii,,,,llnluu!
i,n,i, ilUlU ....i
TO OPERATE MOWER (See Fig. 10)
Your tractor is equipped with an operator presence sensing
switch, Any attempt by the operator to ieave the seat with
the engine running and the attachment clutch engaged will
shut off the engine,
o Select desired height of cut,
° Start mower blades by engaging attachment clutch
control.
, TO STOP MOWER BLADES - disengage attachment
clutch control..
j_, CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
c,ha.rgeguard,in place.
OPERATION
FIG. 10
DISCHARGE
GUARD
TO OPERATE ON HILLS
I........A CAUTION: Do not driv'e'up or down hills .....
with slopes greater than 15° and do not
, _ ......drive across any slope_ ..................
o Choose the slowest speed before starting up or down
hills.
= Avoid stopping or changing speed on hills.
- If slowing is necessary, move throttle control lever to
slower position°
.If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
• Move motion control lever to neutral (N) positiono
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED,
° To restart movement, slowly release parking brake and
clutch!brake pedal.
• Slowly move motion control lever to slowest setting.
° Make all turns slowly
TO TRANSPORT (See Figs. 8 and 11)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
o Raise attachment lift to highest position with attach-
ment lift control
= Pull freewheel control knob out and hold in position by
inserting retainer spring into forward hole of control
rod,
o Do not push or tow tractor at more than two (2) MPH
= To reengage transmission, reverse above procedure
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor Use an appropriate means of tying
hood to tractor (rope, cord, etc)
FIG. 11
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 17)
• The engine in you rtractor has been shipped, from the
factory, already filled with summer weight oil.
. Check engine oil with tractor on level ground
• Unthread and remove oil fill cap/dipstick; wipe oit off
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube, Remove
and read oil level. If necessary, add oil until "FULL"
mark on dipstick is reached.. Do not overfill.
o For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual)
o To change engine oil, see the Customer Responsibili-
ties section in this manual.
13

.. : i.. . . . t...4_.... ...... ,. .i .i.¸ ..i.. • ........ ...............................
OPERATNON
........ ,,,rlJ....
ADD GASOLINE
•Fill fuel tank_ Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce va{ve life) Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING iN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do notoverfilL Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
-, , ....... n i, ,u,,ii,:1
TO START ENGINE (See Fig. 9)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine
oBe sure freewheel control is in the transmission en-
gaged position
o Sit on seat in operating position, depress clutchtbrake
pedal and set parking brake
o Place motion control lever in neutral (N) position.
o Move attachment clutch to "DISENGAGED" position
o Move throttle control to choke (N) position
Note: Before starting, read the warm and cold starting
procedures below
oInsert key into ignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute° If the engine does not start after
several attempts, move throttle control to fast (,_)
position, wait a few minutes and try again If engine stiN
does not start, move the throttle control back to the
choke (N) position and retry.
WARM WEATHER STARTING (50° F and above)
o When engine starts, move the throttle controlto the fast
(,t_) position.
o The attachments and ground drive can now be used. tf
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above,
i u..nl ii, _"_ -::=:="•'""1 ¸ ' i lUMUUl I',1
COLD WEATHER STARTING ( 50° F and below)
.When engine starts, allow engine to run with the throttle
control in the choke ( \ ) position until the engine runs
roughly, then move thrott e contro to fast (,_) pos tion
This may require an engine warm-up period from
several seconds to several minutes, depending on the
temperature.
HYDROSTATIC TRANSMISSION WARM UP
o Before driving the unit in cold weather, the transmis-
sion shoutd be warmed up as follows:
o Be sure the tractor is on level ground
• Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake
slowly return to operating position
o Allow one minute for transmission to warm up
This can be done during the engine warm up
period
. The attachments can also be used during the engine
warm-up period afterthe transmission has been warmed
up.
NOTE; If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance, See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
PURGE TRANSMISSION
_W r enga_
hile the engine is run- I
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped dudng shipping of your tractor.
IMPORTANT; SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, tT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR
• Place tractor safely on level surface with engine off and
parking brake set.
o Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).
o Sitting in the tractor seat, start engine, After the engine
is running, move throttle control to slow (,_,) position,
With motion control lever in neutral (N) position, sfowly
disengage clutch/brake pedal,
• Move motion control lever to ful! forward position and
hold for five (5) seconds Move lever to full reverse
position and hold for five (5) seconds Repeat this
procedure three (3) times
14

.... irl,, u .... ii i UUlll,lll, llll ...................... ii
OPERATUO
............... i,, ,UllllllUU, ,,u , ,, iii i i
NOTE" During this procedure there will be no movement of
drive wheels. The air is being removed from hydraulic drive
system,.
.Move motion control lever to neutral (N) position., Shut-
off engine and set parking brake
oEngage transmission by placing freewheel control in
driving position (See "TO TRANSPORT" in this section
of manual),
- Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed,
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal,
oSlowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position After the
tractor moves approximately five (5) feet return the
motion control ]everto the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times
. Your tractor is now purged and now ready for normal
operation,
MOWING TriPS
• Tire chains cannot be used when the mower housing is
attached to tractor_
o Mower should be properly teveied for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual,,
o The left hand side of mower should be used for trim-
ruing
• Drive so that clippings are discharged onto the area
that has been cuL Have the cut area to the right of the
tractor This will result in a more even distribution of
clippings and more uniform cutting.
° When mowing large areas, start by turning to the right
so that clippings wilt discharge away from shrubs,
fences, driveways, etc, After one or two rounds, mow
in the opposite direction making left hand turns unti!
finished (See Fig 12),
. if grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings, Make first cut relatively high; the second to the
desired heighL
° Do not mow grass when it is wet, Wet grass will plug
mower and leave undesirable clumps° Allow grass to
dry before mowing,
•Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material, Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
. When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used,
f
FIG. 12
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH CLEAN AFTER EACH USE
.The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they witl disperse into the grass
and not be noticed, Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
btades,
o Avoid cutting your lawn when it iswet Wet grass tends
to form clumps and interferes with the mulching action
The best time to mow your lawn is the early afternoon
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
,, For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. t3) For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly
FIG. 13
MAX 113
tit rt,l,_L,
I#1
I1_! =.t,
=.,
o Certain types of grass and grass conditions may re_
quire that an area be mulched a second time to corn_
pletely hide the clippings, When doing a second cut,
mow across or perpendicular to the first cut path,
o Change your cutting pattern from week to week Mow
north to south one week then change to east to west the
next week, This will help prevent matting and graining
of the lawn
'15

OUSTOI IJER RESPONSBIB UTHES
iviAINTENANCE SCHEDULE /_ ./._e_'_,o_d _/_"
FILL IN DATES /_,,,_/___ ._0_"
AS YOU COMPLETE /_.,._/_"_?,'_"a/_,_O9,__._"
REGULAR SERVICE __TSERVICE DATES
Check Brake Operation _#/ _' ...... l /
Check Tire Pressure _
V7
TCheck for Loose Fasteners _' _#'
i Sharpen/Replace Mower Blades ._ _ _ _/'4
, Lubrication Chart I_ 6#t
TCheck Battery LeveltRecharge ___ _e ..........
Clean Battery and Terminals
Check Transaxte Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level
Change Engine Oft
E Clean Air Filter I
N ! Clean Air Screen .... I
G i Inspect Muffler/Spark Arrester l
IReplace OIl Filter (lf equipped)
NE Clean Engine Cooling Fins
Replace Spark Plug
Replace Atr Filter Paper Cartridge
Replace Fuet Filter
v' v'
e,'
Iv'2
' tvSi
l
!
1-Change mere oilen when operating under a heavy load or in high ambient temperatures
2 - Service more ellen when operagng indirty or dusty conditions
3 - t! equipped with oil tilter, change ell eve N 50 hours
4 - Replace blades mote otlen when mowing in sandy soil
2 .....
v'
5 - if equipped with ad}ustab_e system
6 ,. Not required il eq_Jipped with maintenance-free battery
7 - Tighten front axle pivot bo!l lo 35 It -tbs maximum
De nol overtighten
GENERAL RECOIVlMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence, To
receive full value from the warranty, operate r must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor
AII adjustments in the Service and Adjustments section of
this manual should be checked at least once each season,
Once a year you should replace the spark plug, clean
or replace air filteq and check blades and belts for
wear, A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and fast longer
LUBRICATION CHART
(_! SPINDLE ZER K___.._ SPIN DLE ZER K (_)
(_) FRONT WHEEL_I_ ............. ]/T'_ FRONT WHEEL (_
BEARING ZERK _ I _ _ BEARING ZERK
ENGINE (_)
®CLUTCH
PIVOT(S)
BEFORE EACH USE
o Check engine oil level.
o Check brake operation
o Check tire pressure.
• Check for loose fasteners.
16
(_) SAE 30 OR 10W30 MOTOR OIL
(_ GENERAL PURPOSE GREASE
(_ REFER TO CUSTOMER RESPONSIBILtTIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS, 1F YOU
FEEL THEY MUST BE LUBRICATED. USE ONLY A DRY. POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY

=,==l ==,,= ,,==l,==,, ,,,,= i,=,
TRACTOR
Aiways observe safety rules when pedorming any mainte-
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted,,
(See 'q'O ADJUST BRAKE" in the Service and Adjust-
ments section of this manual)°
TIRES
o Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS on pag 3 of this manual)
= Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
o Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
stow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
BLADE CARE
For best results mower blades must be kept sharp Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig, 14)
• Raise mower to highest position to allow access to
blades.
, Remove hex bolt, lock washer and fiat washer secudng
blade.
o Install new or resharpened blade with trailing edge up
towards deck as shown.
o Reassemble hex bolt, lock washer and flat washer in
exact order as shown
• Tighten bolt securely (30-35 Ft. Lbs..torque).
IMPORTANT: BLADE BOLT tSGRADE 8 HEAT TREATED.
NOTE: We do not recommend sharpening blade- but ifyou
do, be sure the blade is balanced.
BLADE MANDREL
ASSEMBLY
TRAILING EDGE
FLAT WASHER_ !
LOCK WASHER_.
HEXBOLT
(GRADE8)*
"A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 14
TO SHARPEN BLADE (See Fig. 15)
Care should be taken to keep the blade balanced. An
unbalanced blade wilt cause excessive vibration and even-
tual damage to mower and engine.
...... =.... ,,.,!-H .==l H,,
o The blade can be sharpened with a file or on a grinding
wheel Do not attempt to sharpen while on the mower
, To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
bafancer, follow the instructions supplied with bal-
ance r)..
o Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground,
If blade is balanced, it should remain in a horizontal
position_ If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not
CENTER HOLE
5_"BOLT BLADE
OR PtN
17
FIG. 15
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use However, periodic charging of the
battery with an automotive charger will extend its life
• Keep battery and terminals clean
. Keep battery bolts tight_
o Keep small vent holes open (See "CONNECT BAT-
TERY" in the Assembly section of this manual)
. Recharge at 6-10 amperes for I hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power
= Open battery box door
Disconnect BLACK battery cable first then RED bat-
tory cable and remove battery from tractor
• Wash battery with solution of four tablespoons of
baking soda to one gallon of water. Be careful not to get
the soda solution into the cells.
o Rinse the battery with plain water and dry.
o Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly
o Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual)
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary_ The belts are not
adjustable Replace belts if they begin to slip from wear
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept
clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot

OUSTO#ER RESPONSIB L[TmES
•Inspect cooling fan to be sure fan blades are intact and
clean. AIR CLEANER
o Inspect cooling fins for dirt, grass clippings and other COVER
materials, To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle. Should the
transaxle ever leak or require servicing, contact your near-
est authorized service center/department.
ENGINE
LUBRICATION
Onfy use high quality detergent oil rated with API service
classification SF, SG, or SH.. Select the oil's SAE viscosity
grade according to your expected operating temperature,
SAE V1SCOSITYGRADES
°! "2°_ O° 30° a2" 40" 60" e0° too°
°c .30° -2o° -lo. 0" 1'o° 20' 30' 4o°
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
FIG. 16
Change the oil after the first two hours of operation and
every 50 hours thereafter or at least once a year if the
tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level..
TO CHANGE ENGINE OIL (See Fig 17)
Determine temperature range expected before oil change
All oil must meet API service classification SF, SG, or SH
° Be sure tractor is on level surface.
• Oil will drain more freely when warm.
° Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil
. Remove drain plug.
o After oil has drained cOmpletely, replace oil drain plug
and tighten securely.
o Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill, For approximate capacity see
'PRODUCT SPECIFICATIONS" on page 3 of this
manual
. Use gauge on oil fill cap/dipstick for checking level,
Insert dipstick into the tube and rest the oil fill cap on the
tube. Do not thread the cap onto the tube when taking
reading. Keep oil at"FULL" line on dipstick. Tighten
cap onto the tube securely when finished,
FOAM
PRE-CLEANER
PAPER CARTRIDGE
AIR
SCREEN
OIL DRAIN
PLUG
FIG. 17
COVER KNOB
WING NUT
AIR CLEANER
BASE
, OIL FILL
CAP/DIPSTICK
AIR FILTER (See Fig. 17)
Your engine will not run properly using a dirty air filter
Clean the foam pre*cleaner after every 25 hours of opera-
tion or every season, Service paper cartridge every 100
hours of operation or every season, whichever occurs first
Service air cleaner more often under dusty conditions
o Remove knob and cover
-Remove wing nut and air cleaner from base
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge
o Wash it in liquid detergent and water,
o Squeeze it dry in a clean cloth. Allow it to dry
o Saturate it in engine oil Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
TO SERVICE CARTRIDGE
o Replace a dirty, bent, or damaged cartridge
NOTE: Do not wash the papercartridge or use pressurized
air, as this will damage the cartridge
. Reinstall the pre-cleaner (cleaned and oiled) over the
paper cartridge.
• Reassemble air cleaner, wing nut, cover and tighten
knob securely
18

i i , i ii I,,HI II II......................... __
CUSTOMER RESPONS!BULmTIES
........ :=................ i,i.................. i ......
CLEAN AIR SCREEN (See Fig. 17) MUFFLER
Air screen must be kept free of dirt and chaff to prevent inspect and replace corroded muffler and spark arrester (if
engine damage from overheating, Clean with a wire brush equipped) as it could create a fire hazard and/or damage
or compressed air to remove dirt and stubborn dried gum
fibers° SPARK PLUGS
CLEAN AiR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled..
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds re-
moved will cause engine damage due to overheating
ENGINE OIL FILTER (See Fig. 18)
Replace the engine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one
year
oDrain oil from engine crankcase (See "TO CHANGE
ENGINE O1U' in this section of this manual, through
step remove drain plug).
o Remove oil filter and wipe off filter adapter.
•Apply a thin coating of new engine oil to the rubber
gasket on replacement oil filter.
o Install replacement oil filter on filter adapter. Turn oil
filter clockwise until rubber gasket contacts the filter
adapter, then tighten filter an additional 1/2 turn
o Fill crankcase with new oil (See "TO CHANGE EN-
GINE OIL" in this section of this manual). For approxi-
mate capacity see "PRODUCT SPECIFICATIONS" on
page 3 of this manual
o Start the engine and check for oil leaks. Correct any
leaks before placing engine into ful! operation..
OIL FILTER - L_.,.,.J
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual.
IN-LINE FUEL FILTER (See Fig. 19)
The fuel filter should be replaced once each season., iffuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required
o With engine coot, remove filter and plug fuel line
sections
o Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
o Be sure there are no fuel line leaks and clamps are
properly positioned
oImmediately wipe up any spilled gasoline
CLAMP CLAMP
FUEL /
FILTER'
FIG. 19
CLEANING
oClean engine, battery, seat, finish, etc. of all foreign
matter.
o Keep finished surfaces and wheels free of all gasoline,
oi!, etc.
o Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out Water in engine
can result in a shortened engine life
FIG, 18
t9

SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: I
i
oDepress clutchtbrake pedal fully and set parking brake.
!
oPlace motion control lever in neutral (N) position.
oPlace attachment clutch in "DISENGAGED" position,
oTurn ignition key "OFF" and remove key,
oMake sure the blades and all moving parts have completely stopped.
oDisconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug. , ', ..... ,,,, i,,,u,, , ............ ........ I lUlH
TRACTOR
TO REMOVE MOWER (See Fig. 20)
Mowerwi]l be easier to remove from the right side of tractor
oPlace attachment dutch in "DISENGAGED" position,
• Move attachment lift tever forward to tower mower to its
lowest position
Roll belt off engine pulley,
o Disconnect c{utch rod from clutch lever by removklg
retainer spring
° Disconnect antFsway bar from chassis bracket by
removing retainer spring
° Disconnect suspension arms from rear deck brackets
by removing retainer springs.
• Disconnect front links from deck by removing retainer
springs_
o Raise lift lever to raise suspension arms Slide mower
out from under tractor
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H. AND L.H, SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR
TO INSTALL MOWER (See Fig. 20)
o Raise attachment lift lever to its highest position
o Slide mower under tractor with discharge guard to right
side of tractor,
° Lower lift lever to its lowest position,
o Install mower in reverse order of removal instructions
RETAINER
SPRING
ANTI-SWAY BAR RETAINER
SPRINGS
(BOTH SIDES)
FIG, 20
LEVER
RETAINER
SPRING
PULLEY
RETAINER
SPRINGS
BOTH SIDES
2O